Always wear a helmet; it could save your life! Do not remove this operator’s manual from this vehicle. Please obtain, review, and follow provincial / municipal government acts and regulations pertaining to owning and operating an off-road vehicle. Owner’s manual minimum age requirement: 16 rev. F (u...
Ii congratulations on your purchase of the baja inc. Mini bike. Your mini bike is warranted to be free of manufacturing defects in material and workmanship for a period of 90 days from the date of purchase. During the warranty period baja, inc. Will at its option, repair, provide replacement parts o...
Iii this manual should be considered as a permanent part of the vehicle and should remain with the vehicle when resold or otherwise transferred to a new user or operator. The manual contains important safety information and instructions which should be read carefully before operating the vehicle. Wa...
1 safe operation ..............................................................................................3 safety gear ....................................................................................................4 modification of vehicle ....................................................
2 please read this manual and follow all instructions carefully. To emphasize the special information, the symbol and the words warning or caution have some special meanings. Pay great attention to the messages. Note: indicating special information which is to make maintenance easier or instructions...
3 safe operation rules for safe operation · a pre-operation check must be conducted, before starting the engine, insure safety, prevent mishaps, and damage to components. · it is strongly suggested that all operators take a certified motorcycle rider’s course prior to operating the vehicle. · full a...
4 safety gear 1. Never operate this mini bike without wearing a dot approved motorcycle helmet which fits properly. Operators should also wear eye protection (goggles or face shield), gloves, boots, long-sleeved shirt or jacket, and long pants. 2. Loose clothes are not suitable for motorcycle drivin...
5 main data description data description data overall length 1680mm (66.14 inches) cylinder bore x stroke 6.8cm x 15.41cm (2.68” x 2.13”) overall width 800.1mm (31.5 inches) pto shaft rotation counter clockwise overall height 979.9mm (38.58 inches) output, max 6.5hp at 3600 rpm wheelbase 1162mm (45....
6 parts & subassemblies rear brake lever throttle twist grip.
7 front wheel front shock absorber epa sticker side stand rear wheel seat cushion pull start cord hand brake air filter headlight clutch cover gas tank foot pegs decorative tank drive chain vehicle identification number brake drum.
8 operation fuel valve fuel filling the capacity of the fuel tank is 4.2l (.95 gal) . Unscrew the gas cap by turning it counter clockwise and carefully fill the tank with unleaded gasoline through the opening. Do not mix gas and oil together, this is a 4-stroke engine. Replace the gas cap by careful...
9 engine starting and stopping starting engine: 1. Place fuel valve lever to “on” position. 2. Place choke lever to “on” position. 3. Set the ignition switch to “ “ position. 4. Pull the start recoil cord until engine starts. 5. After engine has sufficiently warmed up, place choke lever in “off” pos...
10 switches on right handlebar ignition switch the ignition switch is provided on the right handlebar. When the switch is turned to “ ” (off) position, the engine will not start or stops the engine. When the switch is turned to “ ” (on) position, the engine can start and the vehicle can be driven. O...
11 check-ups, adjustment and maintenance checking the oil check the engine oil each time prior to operating the mini bike. The oil level should be between the upper and lower lines of the oil gauge. 1. Set the mini bike on level ground, screw off the oil gage plug, wipe the oil gage rod clean and th...
12 changing the oil 1. Remove the “screw plug” located at the bottom of the engine and let the oil drain into an approved collection container. Do not perform this procedure while the engine is hot. Serious burns could result from contact with hot oil. 2. Dispose of the used oil properly. For proper...
13 checking & cleaning the air filter 1. Remove seat to access air filter. Seat is removed by removing nut located under seat (see photo). 2. Locate air filter box under seat and remove cover. 3. Remove air filter. 4. Remove foam cover from air filter element. 5. Tap the air filter element gently to...
14 adjusting the throttle cable make sure the throttle cable is adjusted properly. To adjust throttle cable, rotate adjustment nut located at the hand throttle. Check if the throttle twist grip has the required free operating movement. The required free operating movement: 2-6mm (.078 -.24in) . If t...
15 adjustment of rear brake 1. The front brake hand grip should have free operating movement of 5-7mm (.2-.3in) . 2. To make adjustment, turn rear adjusting nut clockwise to reduce and counterclockwise to increase the free operating movement of the hand brake. 3. Brake shoes should be replaced by a ...
16 greasing procedures to the driving chain 1. Shut off the engine 2. Add light amounts of machine oil or chain grease to the driving chain. (too much machine oil or chain grease may cause splattering to occur.) attention: the chain should be replaced when the adjusting limit has reached it’s maximu...
17 vehicle washing cleaning the vehicle regularly can slow down the color fading of its body and make it easier to check if there is any damage and any oil leakage. 1. After pre-wiping, the vehicle should be washed with clean water to remove dirty residues so as to prevent corrosion. Plastic subasse...
18 instructions for storage if the vehicle is not going to be used for a long period of time, for example, in winter time, some steps should be taken to prevent malfunction of and damage to its components which might be caused by long storage. Before storing the vehicle for a long period , proper ma...
19 resumption of service after storage 1. Remove the covering and remove the wooden blocks used in storing the vehicle. Change the engine oil if the vehicle has been out of service for over 4 months. 2. Drain off the remaining atomized anti-rust oil from the fuel tank, followed by filling it with fr...
20 “*” means: this item of maintenance should be carried out at a service center. It may be also done by the user with reference to this manual provided special tools and authorized spare parts are used. The user must also be capable of completing the procedure. “**” means: this item can only be car...
21 troubleshooting 1. Fuel valve off move fuel valve lever to on. 2. Choke open move chock lever to closed 3. Out of fuel refuel 4. Bad fuel; engine stored without treating or draining gasoline, or refueled with bad gasoline drain fuel and carburetor. Refuel with fresh gasoline 5. Spark plug faulty,...
22 baja inc. – emission control system warranty your warranty rights and obligations the emission control system warranty period for this vehicle begins on the date the vehicle is deliv- ered to the first purchaser other than an authorized dealer, or the date it is first used as a demonstra- tor, le...
23 exclusions and limitations this warranty does not cover the following: • failures or malfunctions of the emission control systems caused by abuse, alteration, accident, misuse, the use of leaded gasoline. • replacement of expendable maintenance items unless they are original equipment defective i...
Baja, inc. P.O. Box 61150 phoenix, az 85082 tel: 602-443-9180 toll free: 888-863-2252.
