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Baja motorsports RT150 Owner's Manual

Summary of RT150

  • Page 1

    Rt150 scooter read this manual carefully. It contains important safety information. No one under the age of 16 should operate this scooter. Always wear a helmet; it could save your life! Do not remove this operator’s manual from this vehicle. Please obtain, review, and follow provincial / municipal ...

  • Page 2

    Ii congratulations on your purchase of the baja inc. Rt150 scooter. Your scooter is warranted to be free of manufacturing defects in the material of workmanship for a period of 90 days from the date of purchase. During the warranty period baja inc. Will at its option, repair, provide replacement par...

  • Page 3: Operate This Vehicle.

    Iii this manual should be considered as a permanent part of the vehicle and should remain with the vehicle when resold or otherwise transferred to a new user or operator. The manual contains important safety information and instructions which should be read carefully before operating the vehicle. Al...

  • Page 4: Table of Contents

    1 important ........................................................................................................ 2 general precautions/warnings ............................................................ 3 nhtsa safety notice ........................................................................

  • Page 5

    2 please read this manual and follow all instructions carefully. To emphasize the special information, the symbol and the words warning or caution have some special meanings. Pay special attention to the messages. Note: indicating special information which is to make maintenance easier or instructio...

  • Page 6: General Precautions

    3 . ● read and follow all instructions in this owner’s/operator’s manual, any accompanying supplements, and the engine owner’s manual before attempting to operate this vehicle. Do not discard this owner’s manual, safety video, or any other material or documentation included with this vehicle. ● exha...

  • Page 7: Additional Warnings

    4 additional warnings protective clothing/equipment ● most accident fatalities are due to preventable head injuries. Always wear a properly fitting motorcycle type helmet approved by the agencies such as the department of transportation (dot), safety helmet council of america (shca), or snell memori...

  • Page 8: Traffic Safety (Continued)

    5 additional warnings (continued) traffic safety (continued) ● always obtain mature, supervised instruction and sufficient practice in an decongested area before operating this vehicle on any public thoroughfare. ● excessive vehicle speed is a leading cause of accidents, which can cause death or ser...

  • Page 9: Engine/motor Safety

    6 additional warnings (continued) engine/motor safety ● keep the engine/motor free of dirt and debris, especially in the throttle linkage area. ● never start the engine/motor without checking to see that the throttle control is in the idle position and that the parking brake is set. ● never start th...

  • Page 10: Fueling (Continued)

    7 additional warnings (continued) fueling (continued) ● always use an original gas cap or an approved oem replacement. Never fill fuel tank while the vehicle is inside a building. Gasoline vapors can cause injury or death and can pose a fire or explosion risk. ● move the vehicle at least 10 ft. Befo...

  • Page 11: Maintenance (Continued)

    8 additional warnings (continued) maintenance (continued) ● store this vehicle in a place where gasoline fumes cannot reach an open flame, spark, or other source of ignition. Drain the fuel tank in a cool well-ventilated area prior to any long-term storage. Never store this vehicle in a close proxim...

  • Page 12: Pre-Ride Checklist

    9 pre-ride checklist warning! Always perform the entire pre-ride checklist before using the vehicle as this can help you spot problems that could interfere with safe vehicle operation. Failure to follow this entire checklist before every ride can cause death, serious injury, and/or property damage t...

  • Page 13

    10 pre-ride checklist (continued) before starting the engine/motor 1. Engine oil level a) check for leaks b) tighten filler cap securely. C) add oil if required. 2. Fuel level a) add fuel as necessary. B) do not overfill (no fuel in the filler neck). C) do not mix oil with gas. D) replace cap tightl...

  • Page 14

    11 pre-ride checklist (continued) before starting the engine/motor 7. Fasteners a) check that all axle nuts and lug nuts are secure. B) check for missing fasteners. Replace as necessary. C) check that all other fasteners are secure. Tighten as necessary. 8. Steering a) make sure steering turns freel...

  • Page 15: Location of Warning Label

    12 read and follow the warning label on your scooter. Make sure you understand the label. Keep the label on the scooter. Do not remove it for any reason. If the label comes off or becomes difficult to read, you should get a replacement by contacting baja inc. Location of warning label warning ! Read...

  • Page 16: Operation

    13 1 2 operation starting the engine warning! Always retract the side stand prior to starting the vehicle if the engine is cold: balance the scooter on its center stand (1) with the side stand (2) fully re- tracted. Make sure the ignition key is off, then rotate the throttle 5-8 times to prime the e...

  • Page 17: Operation (Continued)

    14 operation (continued) driving safely warning! Follow all of the warnings in this operator’s manual at all times while operating the scooter. It is your responsibility to know and obey all applicable local, state, and federal laws. Warning! Never overload the vehicle. The carrying capacity is 331 ...

  • Page 18: Operation (Continued)

    15 operation (continued) shutting off the engine always shut off the engine by turning the ignition switch to off. Stopping the vehicle warning! Wet, oil, or sandy roads reduce braking effectiveness. Hard braking on these surfaces could lead to loss of control and a serious accident. Always reduce s...

  • Page 19: Operation (Continued)

    16 operation (continued) ignition switch the main ignition switch contains three positions: ● on (2): the engine can start, the key (1) cannot be removed. ● off (3): this position shuts off the engine and allows you to remove the key. ● lock (4): from the off position, push inward and turn the key c...

  • Page 20: Operation (Continued)

    17 emergency stop switch (1) ● to shut engine off, place the emergency stop switch in the “off” position. To start engine, make sure the emergency stop switch is in the “run” position. Electric start button (2). ● to start engine, place emergency stop switch to “run” position, turn ignition key to “...

  • Page 21: Operation (Continued)

    18 operation (continued) left brake/switch assembly high/low beam light switch (1): ● to activate high beam, place switch on “hi” position. To activate low beam, place switch on “lo” position horn (5): ● press the horn button to sound horn. Kick starter use kick start lever (1) to start engine if ba...

  • Page 22: Operation (Continued)

    19 operation (continued) instrument panel speedometer (1): ● indicates the current driving speed in both mph and km/h. Battery gauge (2): ● indicates battery charge. Fuel gauge (3) ● indicates fuel level. Odometer (4): ● indicates the total distance vehicle has traveled, in miles seat lock ● to open...

  • Page 23: Operation (Continued)

    20 fuel level filler neck operation (continued) fuel tank locate gas cap under keyed cover on floor-board of scooter. Fill tank with new, clean 90 octane or higher gasoline. Do not overfill tank, do not fill over 1” below filler neck to allow for expansion. Warning! Gasoline is flammable and explosi...

  • Page 24: Warning

    21 warning the following procedure is very dangerous and should be performed with the utmost care and attention. Wear protective eyewear, rubber gloves, and have water available should electrolyte come in contact with skin or eyes. Keep all children away from the area while this procedure is being p...

  • Page 25: Battery  (Continued)

    22 note: the following page is for vehicles with battery’s containing separate electrolyte pack. Figure 20 figure 21 figure 22 preparing the battery: · place battery on level surface. Remove sealing tape from top. (see figure 20) · take the electrolyte container out of the plastic bag. · place elect...

  • Page 26: Battery  (Continued)

    23 warning never remove caps once battery is assembled. Never add water or electrolyte. How to initially charge the battery: 1. Connect the red positive (+) cable to the red positive (+) pole of the battery. (see figure 23) 2. Connect the black negative (-) cable to the black negative (-) pole of th...

  • Page 27: Maintenance

    24 maintenance spark plug transmission oil to change transmission fluid, place a catch basin under the rear of transmis- sion case, unscrew drain plug (1) and allow oil to completely drain. Replace drain plug and tighten securely. Remove transmission oil filler plug (2) and fill with clean 90w oil, ...

  • Page 28: Lubricating Oil Recommended

    25 check-ups, adjustment and maintenance checking the oil check the engine oil each time prior to operating the scooter. The oil level should be between the upper and lower lines on the dip stick 1. Set scooter on center stand making sure the ground is level, remove dipstick and clean. Re-insert dip...

  • Page 29: Maintenance (Continued)

    26 changing engine oil, cleaning oil filter screen 1. Remove oil drain plug (1) located at the bottom left side of the engine and let oil drain into an approved collection container. Do not perform this procedure while the engine is hot. Serious burns could result from contact with hot oil. 2. Remov...

  • Page 30: Maintenance (Continued)

    27 1. Inspect front disk brake caliper (1) for leakage. If brake fluid leaks, the safety of riding could be affected. 2. Inspect the brake hose (2) for cracks, and joints for leakage. 3. Check brake fluid level through the sight hole (3) in the brake fluid reservoir, if level is at or below the lowe...

  • Page 31: Maintenance (Continued)

    28 air filter (3) is located on the left rear side of the scooter. To remove filter: 1. Remove air filter cover (1) by removing screws. To access top of cover bolts, remove side fender cowling (2) 2. Remove filter (3) , check to see if filter is dirty or torn, if damaged, replace. 3. Clean air filte...

  • Page 32: Fuel Hose

    29 to adjust the idle speed properly, you need a tachometer. If you do not have one, ask your authorized service center to perform this adjustment. To adjust the idle speed: 1. Start engine and warm it up. Once engine is warm, shut off. 2. Locate and remove battery from under seat. 3. Remove the sea...

  • Page 33: Tire Air Pressure

    30 the scooter is equipped with tires of the size and type listed below: tire air pressure check the air pressure in tires before riding. Improper air pressure would effect handling, steering response, traction, tire life and rider comfort. Be sure that the tires are inflated to the pressures shown ...

  • Page 34: Transporting

    31 transporting it is best to transport the scooter in the normal position. Before transporting the scooter drain the fuel from the carburetor as follows: 1. Drain fuel from carburetor into an empty container by loosening the carburetor drain screw. The carburetor drain screw is located on the left ...

  • Page 35: Storage Procedure

    32 storage procedure if you do not use your scooter for a long time, it will need special service requiring appropriate materials, equipment and skill. For this reason, we recommend that you trust this maintenance work to your authorized service center. If you wish to service the machine for storage...

  • Page 36: Periodic Maintenance Chart

    33 i = inspect and clean, adjust, lubricate or replace, if necessary . A=adjust c=clean r=replace t=t ighten item riding dist ance daily checks 300 600 1200 1800 2400 3000 3600 4200 4800 5400 6000 6600 7200 engine oil r r r r r r r r r r r r r i oil screen filter c c c c gear oil r r r r r spark plu...

  • Page 37: Troubleshooting

    34 troubleshooting this troubleshooting guide is provided to help you to find the cause of some common complaints. Complaint: engine is hard to start or does not start at all. Something is probably wrong with the fuel system or ignition system. Fuel supplying check 1. Make sure there is adequate fue...

  • Page 38: Trouble Shooting (Continued)

    35 trouble shooting (continued) ignition system check 1. Remove the spark plug and reattach it to the spark plug lead. 2. Turn ignition key to the “run” position. Slide the engine stop switch to the “run” position. Push the electric button “start “(grey button). If the ignition system is operating p...

  • Page 39: Specifications

    36 specifications description data overall length 1891mm (75.45 inches) overall width 872mm (34.33 inches) overall height 1090mm (42.91 inches) wheel base 1255mm (49.41 inches) dead weight 97kg (214lbs.) payload 150kg (331lbs.) suspension telescopic forks - front, mono shock-rear transmission cvt cl...

  • Page 40

    37 vin. And serial number location you need to know the vin# and engine serial numbers to receive warranty work, theft recovery and consumer safety information. You also need these numbers to help your authorized service center or baja inc. Order parts. The vin# is stamped on front of scooter just a...

  • Page 41

    Baja inc. – emission control system warranty your warranty rights and obligations the emission control system warranty period for this vehicle begins on the date the vehicle is delivered to the first purchaser other than an authorized dealer, or the date it is first used as a demonstrator, lease, or...

  • Page 42

    39 if an emergency situation exists when a warranted part or a dealer is not reasonably available to the owner, repairs may be performed at any available service establishment, or by the owner, us- ing any replacement part. The distributor shall reimburse the owner for the expenses, including diagno...

  • Page 43: Baja Inc.

    40 baja inc. P.O. Box 61150 phoenix, az 85082 tel: 602-443-9180 toll free: 888-863-2252.