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Baja motorsports SD65 Go-kart Owner's Manual

Manual is about: Go-Kart Baja Motorsports Sand Dog 65 Go-Kart

Summary of SD65 Go-kart

  • Page 1

    Always wear a helmet; it could save your life! Please obtain, review, and follow provincial / municipal government acts and regulations pertaining to owning and operating an off-road vehicle. Owner’s manual minimum age requirement 16 sd65 go-kart read this manual carefully. It contains important saf...

  • Page 2

    Ii congratulations on your purchase of the baja motorsports sand dog 65 go-kart. It is warranted to be free of manufacturing defects in the material of workmanship for a period of 90 days from the date of purchase. During the warranty period baja, inc. Will at its option, repair, provide replacement...

  • Page 3: Vehicle.

    Iii this manual should be considered as a permanent part of the vehicle and should remain with the vehicle when resold or otherwise transferred to a new user or operator. The manual contains important safety information and instructions which should be read carefully before operating the vehicle. Wa...

  • Page 4: Table of Contents

    1 table of contents notice to users....................................................................... 2 sand dog 65 go-kart................................................................ 9 fuel and oil............................................................................. 10 warning labe...

  • Page 5: Table of Contents

    2 please read this manual and follow all instructions carefully. To emphasize the special information, the symbol and the words warning or caution have some special meanings. Pay great attention to the messages. Note: indicating special information which is to make maintenance easier or instructions...

  • Page 6: Notice to Users

    3 this off-road product is not a toy and can be hazardous to oper- ate. This product handles differently from other vehicles including atv’s and motorcycles. A collision or rollover can occur quickly, even during routine maneuvers such as turning and riding on hills or over obstacles. To help you ma...

  • Page 7: Notice to Users

    4 important rules for safe operation 1. This vehicle is not licensable. It is not to be operated on any public road, street, highway, parking lot, sidewalk, or alley. To do so would be in violation of local law. This vehicle may be operated only on private property and upon areas approved by local l...

  • Page 8: Notice to Users

    5 7. The vehicle should never be started without first checking to see that the throttle is in idle position. Do not start engine without verifying proper function of the throttle. Never attempt to start this vehicle without having the operator seated in the proper position. When starting with the o...

  • Page 9: Notice to Users

    6 13. Loose clothing, long hair, or articles worn by any operator or passenger must be fully contained or covered to prevent them from possibly being caught in rotating parts of the vehicle or the surrounding environment while riding. Failure to obey could endanger the personal safety of the operato...

  • Page 10: Notice to Users

    7 19. When making repairs or adjustments to the vehicle which do not involve adjustments to the engine, the spark plug wire must be disconnected and kept away from the spark plug to prevent accidental starting. When work- ing on or around, or when restarting engine, use extreme caution to avoid cont...

  • Page 11: Notice to Users

    8 26. This manual, along with the other supplements provided with your vehicle, provide guidelines for the assembly, maintenance, and operation of this vehicle and is not intended as a service manual. 27. Assembly, maintenance, and/or repair of this vehicle should only be performed by persons of suf...

  • Page 12: [Right]

    9 [right] [left] sand dog 65 front wheel front shocks steering wheel headrests brush guards rear wheel rear shocks manual pull start seat belts fuel tank gas and brake pedals.

  • Page 13: Fuel And Oil

    10 fuel the proper fuel is very important for the engine. Ensure that there is no dust, dirt, or water which has mixed in the fuel. Please use regular unleaded gasoline engine oil your 6.5 hp go-kart has a four-stroke engine. Please use oil as described in the chart below. By using the prescribe oil...

  • Page 14: Location of Warning

    11 read and follow all of the warnings labels on your go-kart. Make sure you understand all the labels. Keep the labels on the go-kart. Do not remove them for any reason. If a label comes off or becomes difficult to read, you should get a replacement by contacting baja motorsports. Location of warni...

  • Page 15: Location of Warning

    12 location of warning labels 4- 5 6 located on chain guard 5- 6- 4.

  • Page 16: Accelerator And Brake

    13 accelerator and brake pedal, kill switch brake pedal depressing the brake pedal draws the brake calipers against the brake rotor and slows or stops the go-kart. Accelerator pedal depressing the throttle pedal will engage the torque converter and move the go-kart forward. Kill switch the engine wi...

  • Page 17: Engine Starting

    14 make sure the driver is seated in the go-kart before starting engine to start, turn “engine on/off” switch to “on” position. To turn engine off, turn switch to “off” position. To start a cold engine: 1. Place choke lever in the “on” position. 2. Place fuel lever in the “on” position. 3. Start the...

  • Page 18: Riding Your Go-Kart

    15 riding your go-kart what you should know before riding before riding, you should read all the following information carefully. If you are properly prepared, you will have a more enjoyable ride. Before riding, you should find a good place to practice the skills. Find a flat, open area with enough ...

  • Page 19: Riding Your Go-Kart

    16 riding your go-kart warning failing to inspect the go-kart before operating could be hazardous. Failing to perform proper maintenance could also be hazardous. Failing to inspect and maintain your go-kart could increases the chances of an accident or equipment damage always inspect your go-kart ea...

  • Page 20: Inspection Before Riding

    17 inspection before riding warning check the condition of the go-kart to make sure that the go-kart does not have mechanical problems or you could get stranded when you ride. Before riding the go-kart, be sure to check the above items. Be sure your go-kart is in good condition to ensure the safety ...

  • Page 21: Safety Gear

    18 safety gear warning seat belt wear seat belt by placing shoulder straps (1) over shoulders. Place lap portion (2) over lap. Buckle seat belt (3). After seat belt is buckled, pull on belt to make sure buckle is fully engaged. 1 2 3 warning operating this go-kart without wearing seat belts could be...

  • Page 22: Break-In

    19 the first month is the most important in the life of your vehicle. Proper operation during this break-in period will be helpful for assuring maximum life and performance of your new vehicle. The following guidelines explain proper break-in procedures. Maximum throttle opening recommendation durin...

  • Page 23: Maintenance Schedule

    20 item 1st week monthly quarterly yearly fuel lines i i i air cleaner c c i i * throttle controls i a i a * spark plug c i r * valve clearance i i i engine oil * carburetor c c drive chain t a t brake system i electric parts i bolts, nuts and other fasteners i i * torque converter i i fuel tank i i...

  • Page 24: Maintenance Schedule

    21 warning improper maintenance or failing to perform recommended maintenance could be hazardous. If you perform improper maintenance or do not maintain your go-kart you may have an accident. Keep your go-kart in good condition. Ask your authorized service center or a qualified mechanic to do the ma...

  • Page 25: Engine Oil

    22 to check oil level: 1. Park vehicle on level ground. 2. Remove dip stick and wipe off with a clean rag. Insert the dipstick in the filler hole. 3. Remove the dipstick and inspect the oil level. 4. Oil level should be in between the minimum and maximum marks on the dipstick. 5. Add oil if oil is b...

  • Page 26: Engine Oil

    23 warning new and used oil could be hazardous. Children and pets may be harmed by swallowing new or used oil. Continuous contact with used oil can cause skin cancer in laboratory animals. Brief contact with the used oil may irritate the skin. Keep new and used oil away from children and pets. To mi...

  • Page 27: Air Filter Removal

    24 wash the air filter element as follows: 1. Remove air filter element. 2. Wash air filter element gently in water or a mild non flammable solvent 3. Squeeze water and let dry. 4. Reinstall air filter element squeeze out excess water wash with water 1. Locate air filter on left side of go-kart and ...

  • Page 28: Air Filter

    25 a torn air filter could damage your go-kart. Dirt and dust may get inside of the engine if the element is torn. Examine carefully the element for tears before and after cleaning it. Replace the element with a new one if it is torn. Failing to position the air cleaner element properly could damage...

  • Page 29: Tires

    26 3.0 mm (0.12 in) the go-kart is equipped with low pressure tubeless tires of the size and type listed below: tire tread condition tire air pressure check the air pressure in all tires before riding. Improper air pressure would effect handling, steering response, traction, tire life and rider comf...

  • Page 30: Tires

    27 warning tire replacement your go-kart has low-pressure tubeless tires. Air is sealed by the contact surfaces of the inner wheel rim and the tire bead. If the inner wheel rim or tire bead is damaged, air may leak. Be extremely careful not to damage these sections when replacing tires. It is very i...

  • Page 31: Brake Adjustment

    28 operating the go-kart in harsh conditions could be hazardous if you do not inspect brake wear often. Operating in mud, water, sand, or other extreme conditions can cause accelerated brake wear. This could lead to an accident. If you operate your vehicle under these conditions, the brake must be i...

  • Page 32: Chain Adjustment

    29 check the chain adjustment after the first two hours of use. Readjust if it has more than 1.25” flex. Adjusting the chain to tighten chain: 1. Loosen all four bolts under engine mount plate. 2. Slide engine back until chain is adjusted to the desired tension (0.8” to 1.2” of slack). To loosen cha...

  • Page 33: Ignition System Check

    30 ignition system check 1. Remove the spark plug and reattach it to the spark plug lead. 2. Apply the brake pedal to make sure the rear wheels are locked. If the ignition system is operating properly, a blue spark should jump across the spark plug gap. If there is no spark, take your machine to you...

  • Page 34: Slope Guide

    31 slope guide when operating the go-kart, do not ride a slope greater than 15 degrees. You can use this page to determine the angle of the slope. A 15 degree slope is generally safe to ride up and down. However , if you do not feel safe or if you are not completely sure, use this guide and do not r...

  • Page 35: Transporting

    32 warning fuel lever off on it is best to transport the go-kart in the normal position. Before transporting the go-kart drain the fuel from the carburetor as follows: 1. Turn fuel off by shutting off fuel valve lever. 2. Drain fuel from carburetor into an empty container by loosening the carburetor...

  • Page 36: Cleaning Procedure

    33 a thorough cleaning of your go-kart is a necessary part of maintenance. It will help keep your go-kart looking and performing best. Proper cleaning can also extend the life of your go-kart. It is important to clean and inspect your go-kart after every ride, especially if it is used in mud, brush,...

  • Page 37: Washing Your Go-Kart

    34 with some care, your go-kart can be washed in a similar manner to washing an automobile. Note: avoid spraying or allowing water to flow over the following places: · ignition switch · spark plug · fuel tank cap · carburetor · air filter use a garden hose at low pressure to remove the majority of d...

  • Page 38: Storage Procedure

    35 if you do not use your go-kart for a long time, it will need special service requiring appropriate materials, equipment and skill. For this reason, we recommend that you trust this maintenance work to your authorized service center. If you wish to service the machine for storage yourself, follow ...

  • Page 39: Serial Number Location

    36 you need to know the frame and engine serial numbers to get title documents for your go-kart. You also need these numbers to help your authorized service center or baja motorsports order parts. The frame number is located on the left side of driver. The engine number is located on the front of th...

  • Page 40: Specifications

    37 dimensions and dry mass overall length............................................................1968mm (77.5 in) overall width.............................................................1295mm (51 in) overall height............................................................1194mm (47 in) dry ...

  • Page 41: Emission Control System

    38 baja motorsports – emission control system warranty your warranty rights and obligations the emission control system warranty period for this vehicle begins on the date the vehicle is delivered to the first purchaser other than an authorized dealer, or the date it is first used as a demonstrator,...

  • Page 42: Emission Control System

    39 your emission control system warranty covers components whose failure would increase an engine’s emission, including electronic controls, fuel injection system, carburetor, the ignition system, catalytic converter, or any other system utilized in this vehicle to control emission if it is original...

  • Page 43: Emission Control System

    40 • repairs or replacements as a result of: o accident o misuse o use of replacement parts or accessories not conforming to the origi- nal specifications which adversely affect performance • physical damage, corrosion, or defects caused by fire, explosions or similar causes beyond the control of th...

  • Page 44: Baja, Inc.

    41 baja, inc. P.O. Box 61150 phoenix, az 85082 tel: 602-443-9180 toll free: 888-863-2252.