Baja motorsports SD65 Sand Dog Setup Instructions

Summary of SD65 Sand Dog

  • Page 1

    1. Remove cardboard carton. Removal from crate sd65 sand dog go-kart set up instructions 2. Remove plastic covering, hardware and all parts provided..

  • Page 2

    Parts front wheel with steering knuckle attached rear wheel headrests rear shock absorbers wheel covers brush guards a and b brush guards c and d side brush guards hardware needed for assembly will come attached to brush guards brush guard vinyl wraps.

  • Page 3

    Front shocks 3. Attach top of front shocks to shock bracket on frame using 8mm bolt and nut. Torque to 17 ft.Lbs. Front wheels shock bracket 4. Attach front wheel steering knuckle to a-arm using 12mm bolt and nut. Torque to 35 ft.Lbs. 5. Attach tie-rod to front wheel steering knuckle using castle nu...

  • Page 4

    Rear shocks rear wheels 7. Attach left and right rear wheels to rear axle using washer castle nut and cotter pin. Attach wheel dust cover. Cotter pin washer castle nut dust cover 6. Remove and discard left and right rear stabilizer bar, replace with rear shocks using 8mm bolts and nuts. Torque to 17...

  • Page 5

    Steering shaft headrests 8. Pull up on steering shaft (steering wheel will already be attached to steering shaft), attach to frame using steering shaft bracket and 8mm bolts and nuts. Torque to 17 ft.Lbs. Steering shaft steering shaft bracket 9. Attach the driver and passenger headrest. Insert headr...

  • Page 6

    Brush guards fully assembled brush guards 10. Attach a and b brush guards to frame using 45mmx8mm and 55mmx8mm allen head bolts (see above photos). Brush guard a brush guard b 45mmx8mm allen head bolt 8mm nut beveled spacer beveled spacer 55mmx8mm allen head bolt beveled spacer.

  • Page 7

    Brush guards 11. Attach cross brush guards c and d to brush guards a and b using 55mmx8mm allen head bolt, beveled spacer and lock washer. Brush guard c brush guard d 12. Attach side brush guards to frame and brush guards a and b using 45mmx8mm allen head bolt, 8mm nut and beveled spacer. 13. Attach...

  • Page 8

    14. Fill engine with correct amount of oil. Refer to owners manual for oil types and quantity. 15. Fill gas tank as specified in owners manual. 17. Refer to owners manual for proper starting instructions. !!Warning!! This engine may be shipped with packing oil. This oil should be drained and replace...