1. DL manuals
  2. Baja motorsports
  3. Utility Vehicle
  4. Trax
  5. Owner's Manual

Baja motorsports Trax Owner's Manual

Manual is about: 6.5HP

Summary of Trax

  • Page 1

    I always wear a helmet; it could save your life! Please obtain, review, and follow provincial / municipal government acts and regulations pertaining to owning and operating an off-road vehicle. Owner’s manual minimum age requirement 12 weight limit 200lbs. Trax 6.5hp go-kart read this manual careful...

  • Page 2

    Ii congratulations on your purchase of the baja inc. Trax 6.5hp go-kart. It is warranted to be free of manufacturing defects in the material and workmanship for a period of 90 days from the date of purchase. During the warranty period baja inc. Will at its option, repair, provide replacement parts o...

  • Page 3: Or Other Reproductive Harm.

    Iii this manual should be considered as a permanent part of the vehicle and should remain with the vehicle when resold or otherwise transferred to a new user or operator. The manual contains important safety information and instructions which should be read carefully before operating the vehicle. Wa...

  • Page 4: Table of Contents

    1 table of contents notice to users...................................................................... 2 trax 6.5hp gokart................................................................. 9 fuel and oil............................................................................. 10 warning labels...

  • Page 5

    2 please read this manual and follow all instructions carefully. To emphasize the special information, the symbol and the words warning or caution have some special meanings. Pay great attention to the messages. Note: indicating special information which is to make maintenance easier or instructions...

  • Page 6

    3 this off-road product is not a toy and can be hazardous to operate. This product handles differently from other vehicles including atv’s and motorcycles. A collision or rollover can occur quickly, even during routine maneuvers such as turning and riding on hills or over obstacles. To help you make...

  • Page 7

    4 2. This vehicle should never be operated indoors. The exhaust from the engine contains carbon monoxide, which is a tasteless, odorless, and poisonous gas. 3. Unless otherwise specified in this manual, all screws, nuts, and bolts must be kept tight to ensure that the vehicle is in safe operating co...

  • Page 8

    5 notice to users 7. The vehicle should never be started without first checking to see that the throttle is in idle position. Do not start engine without verifying proper function of the throttle. Never attempt to start this vehicle without having the operator seated in the proper position. When sta...

  • Page 9

    6 notice to users 13. Loose clothing, long hair, or articles worn by any operator or passenger must be fully contained or covered to prevent them from possibly being caught in rotating parts of the vehicle or the surrounding environment while riding. Failure to obey could endanger the personal safet...

  • Page 10

    7 notice to users 19. When making repairs or adjustments to the vehicle which do not involve adjustments to the engine, the spark plug wire must be disconnected and kept away from the spark plug to prevent accidental starting. When working on or around, or when restarting engine, use extreme caution...

  • Page 11

    8 notice to users 26. This manual, along with the other supplements provided with your vehicle, provide guidelines for the assembly, maintenance, and operation of this vehicle and is not intend- ed as a service manual. 27. Assembly, maintenance, and/or repair of this vehicle should only be performed...

  • Page 12

    9 trax 6.5hp go kart headlights front tire rear tire steering wheel seatbelts brushgaurd headrest air filter gas tank chain front shock rear shock nerf bar kill switch clutch steering height adjust.

  • Page 13: Fuel And Oil

    10 fuel proper fuel is very important for the engine. Ensure that there is no dust, dirt, or water which has mixed in the fuel. Use regular unleaded gasoline engine oil your 6.5 hp go-kart has a four-stroke engine. Please use oil as described in the chart below. By using prescribe oil, you will real...

  • Page 14: Warning Labels

    11 read and follow all of the warning labels on your go-kart. Make sure you understand all the labels. Keep the labels on the go-kart. Do not remove them for any reason. If a label comes off or becomes difficult to read, you should get a replacement by contacting baja motorsports. Warning labels 3 2...

  • Page 15: Warning Labels

    12 warning labels 5 4 6 no hair long all hair must be tied up and secured at or above shoulder length. All loose clothing must be secured. All necklaces and scarves must be secured. -moving parts can crush and cut. -keep hands clear. -do not operate with guard removed warning warning warning no ridi...

  • Page 16: Brake Pedal

    13 brake pedal depressing the brake pedal draws the brake calipers against the brake rotor and slows or stops the go-kart. Throttle pedal depressing the throttle pedal will engage the clutch and move the go-kart forward. Kill switch the engine will shut off by pressing the kill switch button. Thrott...

  • Page 17: Engine Starting

    14 make sure the driver is seated in the go-kart before starting engine to start, turn “engine on/off” switch to “on” position. To turn engine off, turn switch to “off” position. To start a cold engine: 1. Place choke lever in the “closed” position. 2. Place fuel lever in the “on” position. 3. Drive...

  • Page 18: Riding Your Go-Kart

    15 riding your go-kart make sure that it is legal to ride in the area you selected. Review the local laws and make sure you are not trespassing. Call the police if you don’t know where you can ride. Protect your riding areas. When you are riding, remember to keep the terrain in good condition. Don’t...

  • Page 19: Inspection Before Riding

    16 inspection before riding failing to inspect the go-kart before operating could be hazardous. Failing to perform proper maintenance could also be hazardous. Failing to inspect and maintain your go-kart could increases the chances of an accident or equipment damage always inspect your go-kart each ...

  • Page 20: Inspection Before Riding

    17 inspection before riding check the condition of the go-kart to make sure that the go-kart does not have mechanical problems or you could get stranded when you ride. Before riding the go-kart, be sure to check the above items. Be sure your go-kart is in good condition to ensure the safety of the r...

  • Page 21: Safety Gear

    18 safety gear seat belt wear seat belt by placing shoulder strap (1) over shoulder. Place lap portion (2) over lap. Buckle seat belt (3). After seat belt is buckled, pull on belt to make sure buckle is fully engaged. 1 2 3 a dot approved motorcycle helmet is the most important part of you safety ge...

  • Page 22: Break-In

    19 break-in the first month is the most important in the life of your vehicle. Proper operation during this break-in period will be helpful for assuring maximum life and performance of your new vehicle. The following guidelines explain proper break-in procedures. Maximum throttle opening recommendat...

  • Page 23: Maintenance Schedule

    20 maintenance schedule clutch it is very important to inspect and maintain your go-kart regularly. Follow the guidelines in the chart. The intervals between periodic services in months are shown. At the end of each interval be sure to perform the maintenance listed..

  • Page 24: Maintenance Schedule

    21 maintenance schedule improper maintenance or failing to perform recommended maintenance could be hazardous. If you perform improper maintenance or do not maintain your go-kart you may have an accident. Keep your go-kart in good condition. Ask your authorized service center or a qualified mechanic...

  • Page 25: Engine Oil

    22 engine oil to check oil level: 1. Park vehicle on level ground. 2. Remove dip stick and wipe off with a clean rag. Insert the dipstick in the filler hole. 3. Remove the dipstick and inspect the oil level. 4. Oil level should be in between the minimum and maximum marks on the dipstick. 5. Add oil ...

  • Page 26: Engine Oil

    23 engine oil new and used oil could be hazardous. Children and pets may be harmed by swallowing new or used oil. Continuous contact with used oil can cause skin cancer in laboratory animals. Brief contact with the used oil may irritate the skin. Keep new and used oil away from children and pets. To...

  • Page 27: Air Filter

    24 wash the air filter element as follows: 1. Remove air filter element. 2. Wash air filter element gently in water or a mild non flammable solvent 3. Squeeze water and let dry. 4. Reinstall air filter element squeeze out excess water wash with water 1. Locate air filter on left side of go-kart 2. U...

  • Page 28: Air Filter

    25 a torn air filter could damage your go-kart. Dirt and dust may get inside of the engine if the element is torn. Examine carefully the element for tears before and after cleaning it. Replace the element with a new one if it is torn. Failing to position the air cleaner element properly could damage...

  • Page 29: Tires

    26 tires the go-kart is equipped with low pressure tubeless tires of the size and type listed below: tire tread condition tire air pressure check the air pressure in all tires before riding. Improper air pressure would effect handling, steering response, traction, tire life and rider comfort. Be sur...

  • Page 30: Tires

    27 tires tire replacement your go-kart has low-pressure tubeless tires. Air is sealed by the contact surfaces of the inner wheel rim and the tire bead. If the inner wheel rim or tire bead is damaged, air may leak. Be extremely careful not to damage these sections when replacing tires. It is very imp...

  • Page 31: Brake Adjustment

    28 brake adjustment operating the go-kart in harsh conditions could be hazardous if you do not inspect brake wear often. Operating in mud, water, sand, or other extreme conditions can cause accelerated brake wear. This could lead to an accident. If you operate your vehicle under these conditions, th...

  • Page 32: Chain Adjustment

    29 chain adjustment check the chain adjustment after the first two hours of use. Readjust if it has more than 1.25 inches flex. Adjusting the chain to tighten chain: 1. Loosen all four bolts under engine mount plate. 2. Slide engine back until chain is adjusted to the desired tension (0.8 inches to ...

  • Page 33: Ignition System Check

    30 ignition system check spark plug lead 1. Remove the spark plug and reattach it to the spark plug lead. 2. If the ignition system is operating properly, a blue spark should jump across the spark plug gap when pull cord is pulled. If there is no spark, take your machine to your service center. Comp...

  • Page 34: Single Seat Set Up

    31 single seat set up the trax is designed to change from a single seat go-kart to a double seat. Headrest 1. Attach single headrest bracket (“u” shaped), with single seatbelt assembly bracket, to back of headrest. 2. Attach headrest to rear brushgaurds. 1 2 rear view rear view front view seat 3. At...

  • Page 35: Single Seat St Up

    32 seatbelt 4. Attach seatbelt shoulder strap to headrest bracket. 5. Attach seatbelt recoil assbembly to bracket on left side of frame. 6. Attach seatbelt receptical to bracket on right side of frame. 7. Attach seat cover bottom to velcro and slip back seat cover over seat frame. Single seat st up ...

  • Page 36: Single Seat Set Up

    33 single seat set up steering shaft and steering wheel 9. Attach steering shaft to front bracket. Note: steering shaft length may need to be adjusted using 3 holes in steering shaft. 10.Attach steering wheel to center bracket on front bar. Steering height adjustment 9 10 steering link 11. Attach sh...

  • Page 37: Two Seat Set Up

    34 two seat set up headrests 1. Attach driver and passenger headrest to headrest bracket. 2. Attach headrests to rear brushgaurds. Headrest bracket 1 2 seat 3. Attach left and right seat brackets to seat frame note: be sure that the brackets are placed with the arch down making the seat space bigger...

  • Page 38: Two Seat Set Up

    35 two seat set up seatbelt (continued) 5. Attach driver and passenger seatbelt recoil assbemblies to brackets on each side of frame. 6. Attach both seatbelt recepticals to bracket in center bracket behind seat. Note: be sure to reattach seat cover. 5 6 pedals 7. Attach gas/brake pedal assembly to d...

  • Page 39: Two Seat Set Up

    36 two seat set up steering shaft and steering wheel 8. Attach steering shaft to left bracket on front of frame. Note: steering shaft length may need to be adjusted using 3 holes in steering shaft. 9. Attach steering wheel to left bracket on front bar. 8 9 steering link 10. Attach long steering link...

  • Page 40: Two Seat Set Up

    37 two seat set up passenger footrest 11. Attach passenger footrest to center bracket and right side of frame. 11 passenger handlebar 12. Attach passenger handlebar to front bar. Note: first attach vertically then horizontally. 12.

  • Page 41

    38 31.

  • Page 42: Transporting

    39 transporting drain screw fuel valve lever it is best to transport the go-kart in the normal position. Before transporting the go-kart drain the fuel from the carburetor as follows: 1. Turn fuel off by shutting off fuel valve lever. 2. Drain fuel from carburetor into an empty container by loosenin...

  • Page 43: Cleaning Procedure

    40 cleaning procedure a thorough cleaning of your go-kart is a necessary part of maintenance. It will help keep your go-kart looking and performing best. Proper cleaning can also extend the life of your go-kart. It is important to clean and inspect your go-kart after every ride, especially if it is ...

  • Page 44: Washing Your Go-Kart

    41 washing your go-kart with some care, your go-kart can be washed in a similar manner to washing an automobile. Note: avoid spraying or allowing water to flow over the following places: · ignition switch · spark plug · fuel tank cap · carburetor use a garden hose at low pressure to remove the major...

  • Page 45: Storage Procedure

    42 storage procedure if you do not use your go-kart for a long time, it will need special service requiring appropriate materials, equipment and skill. For this reason, we recommend that you trust this maintenance work to your authorized service center. If you wish to service the machine for storage...

  • Page 46: Serial Number Location

    43 serial number location you need to know the frame and engine serial numbers to get title documents for your go-kart. You also need these numbers to help your authorized service center or baja motorsports order parts. The frame number is stamped on the frame on the passenger side front end. The en...

  • Page 47: Specifications

    44 specifications dimensions and dry mass overall length .............................................................................1880mm (74 inches) overall width ..............................................................................1118mm (44 inches) overall height ........................

  • Page 48

    45 baja inc. – emission control system warranty your warranty rights and obligations the emission control system warranty period for this vehicle begins on the date the vehicle is delivered to the first purchaser other than an authorized dealer, or the date it is first used as a demonstrator, lease,...

  • Page 49

    46 o use of replacement parts or accessories not conforming to the original specifications which adversely affect perfor- mance • physicaldamage,corrosion,ordefectscausedbyfire,explosionsorsimilarcausesbeyondthecontrolofthedistribu- tor. • failuresnotcausedbyadefectinmaterialorworkmanship. Use of th...

  • Page 50

    47 baja inc. P.O. Box 61150 phoenix, az. 85082 tel: 602-443-9180 toll free: 888-863-2252.