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- Owner's Manual & Service Records
Bajaj Auto Chetak Owner's Manual & Service Records
Summary of Chetak
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Owner’s manual & service records.
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Owner’s record name : vin # : chassis # : engine # : date purchased : dealer : all correspondence relating to service problems may be addressed to: service department, bajaj usa 525 eccles avenue south san francisco, ca 94080 notice: the description and illustration in this booklet are not to be tak...
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Delivery certificate customer’s name : address : date purchased : dealer : to be removed & retained by dealer. To r em o ve - t ea r h er e.
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Delivery certificate • the above vehicle was inspected/test driven by me/my representative at the time of taking delivery and it was found to be acceptable and free from any operational or visual defects. • a copy of the owner’s manual containing service requirements, five service record pages, and ...
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Pre delivery inspection l check and correct tire pressure including that of spare wheel. L check and tighten nuts for front/rear shock absorber bolts, engine foundation bolts, handle bar lock bolt and front/rear wheel nuts. L check transmission and engine oil level and top up if necessary. L check f...
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Important precautions the following precautions must be observed if your vehicle is fit with a catalytic converter. If you are unsure whether your scooter has a catalytic converter or not, check with your dealer. The catalytic converter, which is installed inside the silencer, reduces the exhaust em...
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Dear customer, we wish to congratulate you for choosing the “bajaj chetak 4 stroke”, coming from bajaj auto the world’s largest manufacturer of scooters. “chetak 4 stroke” will give you value for your money, for years! We are sure that you will be proud of its performance. Please read this owner’s m...
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Table of contents description identification data 1 technical specifications 2 location of controls and components 3 general information 10 running in 15 periodic maintenance chart 17 lubrication chart 18 changing tires 19 safety recommendation 22 service records.
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Engine number chassis number vin number identification data and vehicle identification number there are three unique numbers assigned to your scooter. The engine and chassis serial numbers are used by the factory to identify the exact model. Please cite both of these numbers whenever you are orderin...
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Technical specifications engine : 4 stroke, single cylinder, forced air cooled, spark ignition 3 engine displacement : 145.45cm max. Net power : 9.00hpat6000r/minofengine ignition system : electronicignition(c.D.I.) spark plug : champion : pl 7 yc (to be used with resistor spark plug cap) lubricatio...
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3 2 3 4 6 7 8 1 9 5 11 10 engine stop 5 6 3 4 1 2 r f 20 30 40 50 60 70 80 10 0 0 0 1 1 1 miles miph n location of controls / speedometer / rear view mirrors handle bar speedometer 1. Clutch lever 2. Mirror lh 3. Speedometer 4. Mirror rh 5. Luggage box lock 6. Fr. Brake lever 7. Rh switch 8. Steerin...
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4 the steering lock / ignition switch is located on the right hand side below the handle bar. It has three positions. To lock the steering • turn the handle bar to the left. (steering will be locked only when handle bar is in left position.) • with the key in off position and turn it to the lock pos...
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Fuel tank fuel cock position 5 fuel tank • it has capacity of 1.32 gal. • location of fuel tank is as shown in the figure. Fuel gauge the fuel level gauge is provided in the speedometer console to indicate the fuel quantity in the fuel tank. Fuel level is indicated as follows: • “e” mark indicates a...
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Choke lever seat lock : • it is located on left hand side of the seat. • the lock ensures the security of the fuel tank. • turn the key clockwise to unlock seat. • for locking, gently press the seat from top. A a : tool box lock tool box lock : • it is located as shown in the figure a. • key can be ...
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Off a b run engine sto p engine sto p b a c 7 right hand switch a starter switch : press the button to start the engine. B supplementary engine stop switch : move to the ‘run’ position before starting engine. Move to the ‘off’ position to stop engine. Left hand switch this scooter is equipped with l...
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8 spare wheel : spare wheel is located behind seat on bracket. For removing the wheel : • remove the wheel cap. • remove the spare wheel mounting bolts. (ref. Fig. A) wheel cover the wheel covers are fitted to all wheels. B : wheel cover note: • rear brake liner wear can be inspected through window ...
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9 battery (12v - 9ah) • battery is located at lh side inside the cowl. • check & ensure that the electrolyte level is between the upper and lower level lines in each cell. • if the electrolyte level is below the lower level in any cell, fill to upper level with distilled water only. • inspect the te...
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General information 10 engine oil b d c a : oil filler location b : oil level indicator c : upper level d : lower level engine oil: check engine oil level daily. For proper functioning of cylinder block/piston, crankshaft, tappets, clutch and transmission, the oil should be maintained at an appropri...
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11 lubrication of the antidive front suspension a grease nipple is provided on brake panel at location “a” (ref. Fig.) for lubrication of brass bushes fitted inside front brake panel assly. These bushes are recommended to be greased after every 2000 miles. To lubricate bush inner fitted inside antid...
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12 spark plug • using compressed air, blow any loose dirt away from around the spark plug. • remove the spark plug using the special spark plug wrench, clean the spark plug using a wire brush, or a proprietary spark plug cleaner. • adjust the gap if incorrect by bending the outer electrode carefully...
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13 starting procedure (kick start) • ensure the transmission is in neutral. (neutral lamp in speedometer console should be illuminated) • ensure the steering/ignition lock is in the ‘on’ position. • ensure the engine stop switch is in the ‘run’ position. How to operate the kick starter : move the ki...
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14 • moving from ‘stand still position’ pull the clutch lever to its full travel and twist the shift lever tube upwards in one smooth motion to put the st vehicle in 1 gear. Release clutch gradually and simultaneously, open the throttle gradually to move away from stand still position. • do not run ...
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Running in 15 running in • first 500 miles is designated as a running in period. The maximum vehicle speed recommended during running in: distance in miles max. Vehicle speed in gears (mph) 1st 2nd 3rd 4th 0 - 500 10 20 30 40 • never exceed the specified running in speed. • do not over-rev the engin...
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16 safety and maintenance tips vehicle condition: • warning: there is a serious danger of fire if gasoline is leaking from any portion of your vehicle. Never ride your vehicle if you smell gasoline. Have your vehicle repaired immediately by your authorized bajaj dealer. Failure to heed this warning ...
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Periodic maintenance chart 17 15000 12000 9000 6000 3000 1200 300 service intervals air filter element cleaning spark plug check and adjust valve clearance clean inline fuel filter carburetor cleaning/overhaul control cables adjustment tightening nuts, bolts, fastners : cleaning & gap setting : repl...
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Lubrication chart 18 l indicates operation to be performed. 15000 12000 9000 6000 3000 1200 300 operation lubricant to be used sae 15w50 sae 15w50 sae 15w50 grease grease grease grease grease grease grease fire proof solvent recommended odometer reading in miles engine oil replacement oil filter cle...
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19 front wheel installation front wheel removal • put the vehicle on stand. • remove nuts securing wheel to the axle flange by using box spanner, while loosening these nuts hold the wheel by hand or apply front brake. • take out spring washers. • pull the wheel from axle flange studs. Front wheel in...
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20 3) dismantle/assemble the rear wheel. Engage the wheel nuts by hand (do not tighten). 4) remove the jack . 5) put the vehicle in 1st gear and tighten the wheel nuts. Rear wheel installation • reverse the above sequence. • tighten the nuts securely. • check for free rotation, brake effectiveness a...
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Tire change tire change for replacing a flat tire, unscrew the nuts, which secure the wheel to brake drum and slide off the wheel. Repair the tube or fit on the spare wheel. In case of rear wheel, use the jack as described in previous page. For removing a tire & tube first deflate the tube and unscr...
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22 recommendations for safe and proper operation of vehicle warning: do not overload your scooter. Attach luggage or packages as close as possible to the center of your scooter and distribute the load from side to side as evenly as possible to keep imbalance to a minimum. Remember that loads tend to...
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Recommendations for safe and proper functioning of vehicle • continued use of original bajaj replacement parts by an authorized bajaj dealer. • before using your scooter check - fuel tank - gear box/sump oil level - tires correctly inflated - lights and turn indicators working properly - front and r...
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To maintain your vehicle’s warranty, regular inspection and maintenance by your authorized bajaj dealer is required. Owner’s name : vin # : date of sale : date of service : mileage : service dealer’s signature : the first service interval should be performed between 300 and 500 miles or the first 30...
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First service l check and correct tire pressure. L flush and refill engine oil. L check & clean oil strainer. L check & adjust valve clearance. L clean & adjust spark plug gap. L check and tighten nuts for front/rear shock absorber bolts, engine foundation bolts, handle bar lock bolt and front/rear ...
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To maintain your vehicle’s warranty, regular inspection and maintenance by your authorized bajaj dealer is required. Owner’s name : vin # : date of sale : date of service : mileage : service dealer’s signature : the second service interval should be performed between 1200 and 1500 miles. See reverse...
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Second service l check and correct tire pressure. L check engine oil level, top up if necessary. L check & adjust valve clearance. L clean & adjust spark plug gap. L check and tighten nuts for front/rear shock absorber bolts, engine foundation bolts, handle bar lock bolt and front/rear wheel nuts. L...
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To maintain your vehicle’s warranty, regular inspection and maintenance by your authorized bajaj dealer is required. Owner’s name : vin # : date of sale : date of service : mileage : service dealer’s signature : the third service interval should be performed between 2800 and 3100 miles. See reverse ...
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Third service l check and correct tire pressure. L flush and refill engine oil. L check & clean oil strainer & inline fuel filter. L check & adjust valve clearance. L clean & adjust spark plug gap. L clean the carburetor and adjust idling. L check and tighten nuts for front/rear shock absorber bolts...
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To maintain your vehicle’s warranty, regular inspection and maintenance by your authorized bajaj dealer is required. Owner’s name : vin # : date of sale : date of service : mileage : service dealer’s signature : the fourth service interval should be performed between 6000 and 6300 miles. See reverse...
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Fourth service l check and correct tire pressure. L flush and refill engine oil. L check & clean oil strainer & in-line fuel filter. Replace if required. L check & adjust valve clearance. L clean & adjust spark plug gap. Replace if required. L check and tighten nuts for front/rear shock absorber bol...
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To maintain your vehicle’s warranty, regular inspection and maintenance by your authorized bajaj dealer is required. Owner’s name : vin # : date of sale : date of service : mileage : service dealer’s signature : the fifth service interval should be performed between 9000 and 9300 miles. See reverse ...
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Fifth service l check and correct tire pressure. L flush and refill engine oil. L check & clean oil strainer & in-line fuel filter. L check & adjust valve clearance. L clean & adjust spark plug gap. L check and tighten nuts for front/rear shock absorber bolts, engine foundation bolts, handle bar loc...
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Bajaj auto ltd. - emission control system warranty statement your warranty rights and obligations the california air resources board and bajaj auto ltd. (hereinafter bajaj) are pleased to explain the emission control system warranty on your 2002 and later motorcycle. In california new motor vehicles...
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Owner’s warranty responsibilities • as the motorcycle owner, you are responsible for the performance of the required maintenance listed in your owner’s manual. Bajaj recommends that you retain all receipts covering maintenance on your motorcycle, but bajaj cannot deny warranty solely for the lack of...
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Bajaj usa, 526 eccles avenue, south san francisco, ca 94080 (hereinafter bajaj) warrants that each new 2002 and later bajaj motorcycle, that includes as standard equipment a headlight, taillight and stoplight, and is street legal: a. Is designed, built and equipped so as to conform at the time of in...
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In the state of california only, emission related warranted parts are specifically defined by the state’s emission warranty parts list. These warranted parts are: carburetor and internal parts; intake manifold; fuel tank; fuel injection system; spark advance mechanism; crankcase breather; air cutoff...
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Ii. Limitations: this emission control system warranty shall not cover any of the following: a. Repair or replacement required as a result of • accident, • misuse, • repairs improperly performed or replacements improperly installed, • use of replacement parts or accessories not conforming to bajaj s...
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Bajaj shall not be liable for any other expenses, loss or damage, whether direct, incidental, consequential or exemplary arising in connection with the sale or use of or inability to use the bajaj motorcycle for any purpose. Some states do not allow the exclusion or limitation of any incidental or c...
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Vi. Additional information: any replacement part that is equivalent in performance and durability may be used in the performance of any maintenance or repairs. However, bajaj is not liable for these parts. The owner is responsible for the performance of all required maintenance. Such maintenance may...
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If you believe that your vehicle has a defect which could cause a crash or could cause injury or death, you should immediately inform the national highway traffic safety administration (nhtsa) in addition to notifying (manufacturer). If nhtsa receives similar complaints, it may open an investigation...
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Noise emission warranty: bajaj auto ltd. Warrants that this exhaust system, at the time of sale, meets all applicable u.S. Epa federal noise standards. This warranty extends to the first person who buys this exhaust system for purposes other than resale, and to all subsequent buyers. Warranty claims...
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Among those acts presumed to constitute tampering are the acts listed below: (1) removal of, or puncturing the muffler, baffles, header pipes or any other component which conducts exhaust gases. (2) removal or puncturing of any part of the intake system. (3) lack of proper maintenance. (4) replacing...
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The following warranty applies to bajaj scooters distributed by bajaj usa. The warranty is the only warranty on these products, other than the emission control system, and noise emission control system set out elsewhere. No express warranty is given by bajaj usa except as specifically set forth here...
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Auto ltd. In the course of manufacture, bajaj usa reserves the right to carry out the replacement by a part or parts of any such alternative brand/s. This warranty and any claim arising there from are subject to united states of america jurisdiction only. No claim for exchange or repair will be cons...
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Been used in conjunction with parts and equipment not manufactured or recommended for use by bajaj usa. (4) parts of the vehicle that been altered and modified or replaced in an unauthorized manner. (5) vehicles which are not being serviced by authorized bajaj vehicle dealers as per the service sche...
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