. Remove carton top e - rev - b 2. Remove set up instuctions, owners manual and parts. Removal from crate set up instructions db30 doodlebug.
2 hardware and parts 8mm lock nuts 2 rubber grommets front fender front fender and hardware wheel spacers washer 12mm castle nut cotter pin castle nut cover front wheel 12mm front axle bolt front tire and hardware front fork assembly hardware 10mm x 165mm front fork bolt 10mm front fork lock nut 2 b...
3 steering fork assembly 10mm x 165mm front fork bolt 2. Attach fork assembly by inserting fork bolt down through 1- large washer, 2- top fork bracket, 3- beveled washer facing down, 4- down tube, 5- beveled washer facing up, 6- bottom fork bracket, 7- large washer, 8- lock nut provided. Torque to 2...
Securing throttle cable, brake cable and wiring 1. Use 3 plastic cable ties provided to secure brake cable and engine on/off switch wire to mini bike frame (see photo for correct placement of cable ties) make sure there are no kinks and that brake cable and wiring have free movement when handle bars...
Front fender assembly 1. Install front fender. Make sure large portion of fender is over wheel. Install with rubber grommet between frame and fender. Tighten with 8mm nuts and 8mm x 25mm bolts provided. Torque bolts to 15 ft/lbs 8mm lock nuts rubber grommets 8mm x 25mm bolt fender orientation. Large...
Front wheel assembly 1. Starting with left side (left side is defined as left side of mini bike while sitting in riding position), slide axle through 1- fork, 2- small wheel spacer , 3- wheel. 4- large wheel spacer, 5- fork, 6-washer. Note: place large spacer on right side of wheel and smaller space...
2. Fill gas tank as specified in owners manual. . Drain packing oil and fill with correct amount and type of oil as specified in owners manual 3. Refer to owners manual for starting instuctions warning! This mini bike may be shipped with packing oil in engine. This oil should be drained and re- plac...
