Bajaj Motorsport WD250U Setup Instructions

Summary of WD250U

  • Page 1

    Baja motorsports,llc set-up instructions wd250u 2. Remove operating instructions, manufacture statement of origin,and owners manual located on top of atv. . Remove cardboard carton from metal frame e - rev - a.

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    2 3. Remove bolts as indicated in photo from both sides of metal frame 4. Carefully remove metal frame 5. Remove bolt from foot peg on each side of atv as indi- cated in photo. Removal from crate.

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    3 6. Remove hardware, assembly parts and tool kit from tool compartment front shock bolts top rear shock bolt spare fuse gas cap gas cap breather hose rubber grommets metal washer cotter pin bottom shock pin tool kit bottom handlebar bracket hardware, assembly parts and tool kit.

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    4 . Remove rear shock from padded bag which is located on front of atv rack top bottom rear shock 2. At bottom of shock, place rubber grommets on both sides 3. Lift rear of atv and install rear shock by first attching top using top shock bolt. Then install bottom using shock pin, metal washer and co...

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    5 front shock bolts . Lift front end of atv and remove padded bags from both front shocks. 2. Attach front shocks with front shock bolts torque to 80nm 59 ft.Lb. Front shock assembly.

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    6 . Remove handle bar assembly bolts and throw away padding, handlebar assembly bolts padding bottom handlebar bracket 2. Place bottom handle bar bracket under handlebars handlebar assembly 3. Lift handle bars to desired position, tighten handle bar bolts. Torque to 25nm (8.5 ft.Lb) 4. Attach consol...

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    . Refer to battery section of owners manual for correct installation and charging of battery battery installation battery located under seat.

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    8 oil cap rear gear case cap 2. Fill gas tank as specified in owners manual. Caution: engine does not have oil in it when sold to the customer. Make sure the engine is filled with the cor- rect amount of oil as specified in the owners manual. Operating engine without oil will void the warranty. Gas ...