Table of contents description 1. Technical specifications 1 2. Identification data 3 3. Location of parts 5 4. Steering cum ignition lock 8 5. Fuel tank cap / fuel tap 9 6. Speedometer details 10 7. Speedometer setting 12 8. Control switches 14 9. Rear seat / tool kit 16 10. Front seat / battery 17 ...
Engine : 4 stroke, single cyl. Bore x stroke : 72.0 mm x 49.0 mm engine displacement : 199.5 cc compression ratio : 11 : 1 idling speed : 1350 ~ 1450 rpm max. Net power : 23.5 ps at 9500 rpm max. Net torque : 18.3 nm at 8000 rpm ignition system : dc spark plug : 3 nos spark plug gap : 0.7 ~ 0.8 mm t...
Note : • all dimensions are under unladen condition. • above information is subject to change without any notice. Electrical system : 12 volts dc head lamp : h4, 55/60w position lamp : 3w (2 nos.) tail /stop lamp : led type side indicator lamp : 10w neutral indicator : green led hi beam indicator : ...
Identification data the frame and engine serial numbers are used to register the motorcycle. They are the unique alpha-numeric codes to identify your particular vehicle from others of the same model and type. Engine number location on lh side crankcase near gear change lever (alpha-numeric - 11 digi...
Identification data the frame and engine serial numbers are used to register the motorcycle. They are the unique alpha-numeric codes to identify your particular vehicle from others of the same model and type. Engine number location on lh side crankcase near gear change lever (alpha-numeric - 11 digi...
Location of parts (pulsar ns 200) front fork clutch lever fuel tank cap manual choke lever pillion foot rest side stand gear change lever digital speedometer disc brake led tail lamp 5 off on.
Location of parts ( pulsar ns 200) grab handle pillion seat rider seat rear disc brake radiator coolant level indicator coolant tank cap rear brake pedal paper oil filter front brake lever rear number plate 6 max min nitrox rear shock absorber.
Max. Min. Location of parts (pulsar as 200) grab handle pillion seat rider seat rear disc brake radiator coolant level indicator coolant tank cap rear brake pedal paper oil filter front brake lever rear number plate 7 nitrox rear shock absorber.
Steering cum ignition lock to lock the steering : to lock the steering, turn the handle bar to the left side. Push & release the key. Turn the key to “lock” position and remove the key. Steering lock can be done on left side only. To unlock the steering : to unlock steering, insert the key in steeri...
Fuel tank cap • to open the fuel tank cap, open the flap. Insert the key in the lock and turn it clockwise and lift fuel tank cap. • ‘fuel tank cap’ gets locked when pushed back into place. Fuel tank cap / fuel tap fuel tank cap 9 fuel tap fuel tap has following positions. Fuel tap on : when fuel le...
2 7 8 10 3 4 6 5 9 1 m s speedometer details speedometer display will work when, only both ignition switch & kill switch are in ‘on’ position. 1. Fuel level indicator: it shows fuel level in fuel tank. 2. Tachometer dial: it shows engine speed in rpm. 3. Turn signal indicator (lh & rh): when turn si...
14. Digital clock : it indicates time in hr : m (am/pm) 15. Speedometer: vehicle speed will be displayed in digital form in km / hr. 16. Odometer : the odometer shows the total distance that the vehicle has covered. Odometer can ' t be reset to ‘zero’. 17. Trip meter : trip 1 & trip 2 shows the dist...
2. Service reminder reset ( ) : • ‘wrench’ symbol glows when odo meter reading reached to set kms. This icon will glow at- st nd 1 : 450 kms 2 : 4450 kms rd th 3 : 9450 kms 4 : 14450kms & subsequently at each 5000 kms. 1. Trip meter reset : • mode & set push button is provided for selecting & resett...
3. Clock reset : • digital clock indicates time in hr & mm separated by colon ‘:’ • it is a 12 hour clock. • initially ‘:’ will be blinking • clock setting is possible in trip 1 mode only. 1. Press 'mode' push button for less than 2 sec. Trip1 mode selected 2. Press 'mode' & 'set' push button togeth...
Control switches a b c d c. Horn button : ( ) press button for sounding horn. D. Pass switch : press the switch to flash the head light. It is used to give signal to vehicles coming from opposite side while overtaking. Left handle bar switches a. High/low switch : when headlight is on, high or low b...
E g f control switches right handle bar switches e. Head light switch : it has 3 positions. : all lamps 'off'. : with engine running, tail lamp, meter lamp and pilot lamp/s ‘on’. : with engine running, head lamp, pilot lamp/s, tail lamp and meter lamps ‘on’. F. Starter button : starter button operat...
Rear seat / tool kit tool kit a tool kit location • it is located below the ‘rear seat’. • 2 rubber straps are provided to hold the tool kit. Removal of rear seat • insert key into lock (a) • turn the key clock wise. • pull front end of ‘rear seat’ • take out ‘rear seat’ caution : always ensure rubb...
Front seat / battery battery • it is located below ‘front seat’. Battery details are given in ‘battery maintenance’ page no. 28. Removal of front seat • first remove ‘rear seat’. • remove ‘front seat’ mounting bolts (b). • pull back rear end of ‘front seat’. • take out ‘front seat’. B 17.
Fitment of front & rear seat fitment of ‘front seat’ • match the lugs of ‘front seat’ (a) with chassis bracket (b). • push ‘front seat’ toward petrol tank. • match ‘front seat’ rear brackets (c) with the holes provided on chassis. • tighten the bolts (d). Fitment of ‘rear seat’ • first make sure ‘fr...
Removal of side cover lh or rh • remove pillion & rider seat. • remove screw (a) upper & (b) lower of side cover mounting. • pull front portion of ‘side cover’ to release its lug from hole (c) provided on ‘fuel tank’. • pull rear portion of ‘side cover’ to release its lug (e) from hole (f) provided ...
Daily safety checks • brake fluid level above min mark provided on reservior, applicable to disc brake vehicle. • drive chain slack of 15 to 25 mm adequately lubricated. • function of all lights & horn • clutch lever play - 2 to 3 mm • check coolant level between min and max mark in coolant reservoi...
How to ride your bike 1. Starting the engine : • turn the fuel tap knob to ‘ ’ or ‘ ’ position. • turn ignition switch key to ‘ ’ position. • keep kill switch in ‘ ’ position. • confirm that transmission is in neutral / press the clutch lever. • if the engine is cold or when starting for first time,...
4. Braking : • close the throttle completely, leaving the clutch engaged (except where shifting gears) so that the engine braking will help slow down the motorcycle. • shift down one gear at a time so that you are in neutral when you come to a complete stop. • when stopping, always apply both brakes...
6. Parking the vehicle : 6.1 parking using center stand. • center stand is available as accessories at dealership. • support the motorcycle on a firm level surface with the center stand. 6.2 parking using side stand. • support the motorcycle on a firm level surface with the side stand. • lock the st...
How to ride your bike fuel saving tips : a well maintained vehicle and good driving can contribute a lot to the saving of feul. Following are a few simple fuel saving tips. Good riding habits : • ride smoothly and steadily at a reasonable speed. • avoid harsh braking. • change the gear judiciously a...
Safe riding tips • drive cautiously. Start early & reach your destination safely. • always carry vehicle registration & insurance papers, and a valid driving licence with you. • avoid driving on loose sand or stones where vehicle is likely to skid. • properly wrap-up loose clothes while riding to av...
A : oil filler cap b : oil level window engine oil level checking : • check engine oil level every day in the morning. Park vehicle perpendicular to the ground on level surface as mentioned in page no. 21 (6.1) • check oil level through oil level window ‘b’. • always maintain engine oil level betwee...
Wheels - tube less tyre caution : tubeless tyres are fitted in this motorcycle. The walls of the tyres in contact with the wheel rim should not be damaged in any way during fitment / removal of tyre. The tyre side walls in contact with wheel rim seals air. Wheel puncture : • visit nearest known tube...
Battery battery : 12v - 8 ah vrla • battery is located below front seat. Battery features : • no topping-up is required • reduced self discharge, enhances safety. • no vent tube open to atmosphere hence no discharge of electrolyte through vent tube. • it is always recommended to hand over the same t...
Engine cooling system • coolant is provided for cooling of engine. • water pump (a) in the engine circulates the coolant in cooling system. • the pressure resulting from the heating of the cooling system is regulated by a valve in radiator cap (b). • heat expansion causes excess coolant to flow into...
Coolant max reservoir cap (for coolant top up) min warning : coolant is poisonous and is a health hazard. Avoid skin, eye and clothing caontact with coolant. If it gets into your eyes, rinse immediately with water and contact a doctor. Wash affected skin areas immediately with soap and water. If coo...
Periodic maintenance information spark plug • remove spark plugs by using plug spanner. • clean the spark plugs. • adjust the gaps if incorrect by bending outer electrode carefully. Spark plug gap : 0.7 to 0.8 mm. Spark plug (2 nos.) : rg-6hcc (lh ‘a’ + rh ‘b’) (1 no. ) : bosch - vr5ne (center ‘c’) ...
Periodic maintenance information drive chain must be cleaned & lubricated as per periodic maintenance schedule. Drive chain (o-ring type ) • ‘o’ rings must always be kept wet for best performance hence lubricate every 500 km. • o-ring chain lubrication can easily be done by owners using bajaj ‘chain...
Brake fluid front & rear brake fluid level • front brake fluid reservior is located on rh side of handle bar. • rear brake fluid reservior is located behind rh pillion holder bracket. • to check oil level, park vehicle perpendicular to the ground on level surface as mentioned in page no. 21 (6.1) wi...
Periodic maintenance & lubrication chart 33 recommended frequency servicing sr. No. Operation 1st 500 ~ 750 2nd 4500 ~ 5000 3rd 9500 ~ 10000 4th 14500 ~ 15000 5th 19500 ~ 20000 6th 24500 ~ 25000 7th 29500 ~ 30000 kms remarks clean the vehicle with water wash & dry completely ensure to prevent water ...
Periodic maintenance & lubrication chart 34 500 ~ 750 4500 ~ 5000 9500 ~ 10000 14500 ~ 15000 19500 ~ 20000 24500 ~ 25000 29500 ~ 30000 recommended frequency servicing sr. No. Operation 1st 2nd 3rd 4th 5th 6th 7th kms remarks sealed drive chain cleaning & lubrication (customer to apply oks chain lube...
Periodic maintenance & lubrication chart 35 500 ~ 750 4500 ~ 5000 9500 ~ 10000 14500 ~ 15000 19500 ~ 20000 24500 ~ 25000 29500 ~ 30000 recommended frequency servicing sr. No. Operation 1st 2nd 3rd 4th 5th 6th 7th kms remarks steering play steering stem bearing*** & cap steering bearing(plastic)** ch...
Periodic maintenance & lubrication chart 36 500 ~ 750 4500 ~ 5000 9500 ~ 10000 14500 ~ 15000 19500 ~ 20000 24500 ~ 25000 29500 ~ 30000 recommended frequency servicing sr. No. Operation 1st 2nd 3rd 4th 5th 6th 7th kms remarks radiator fins * it is strongly recommended to use specified grade only , in...
Non-use maintenance non-use maintenance is necessary if a vehicle remains off road for a longer duration (more than 15 days**). The correct and careful non- use maintenance carried out before storing the vehicle will prevent the vehicle from rusting and from such other non-operational damages like f...
