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  5. Introductions Manual

Bandit 490 Introductions Manual

Manual is about: Drum-Style Chipper / Shredder

Summary of 490

  • Page 1

    Bandit copyright 11/10 page 1 model 490 table of contents table of contents any part, portion, design, number, specification, and/or dimension in this manual is subject to change without notice by the manufacturer. Pages introduction & warranty ...................................................... ...

  • Page 2: Bandit

    Bandit copyright 11/10 page introduction the purpose of this manual is to provide the user with specifications and procedures for the operation, maintenance and repair of this bandit product. As with any piece of equipment, safety should always be a constant thought while the machine is being operat...

  • Page 3: Bandit

    Bandit copyright 11/10 page bandit industries, inc. Explanation of limited warranty there are several forms that must be completely filled out and returned to us in reference to our portion of warranty. Read and understand the bandit limited warranty responsibilities. Some components on your machine...

  • Page 4: Bandit

    Bandit copyright 11/10 page bandit industries inc. Limited warranty (989) 561-2270 introduction & warranty bandit industries inc., also referred to as “manufacturer” warrants this new product to be free of defects in workmanship and material for a period of 1 year or 2000 operating hours, which ever...

  • Page 5: Bandit

    Bandit copyright 11/10 page bandit industries, inc. Limited warranty (989) 561-2270 introduction & warranty bandit industries inc., reserves the right to alter, improve, revise or modify any parts or products with the altered, improved, revised or modified parts or products. They also may change des...

  • Page 6: Bandit

    Bandit copyright 11/10 page 6 model 490 typical chipper serial number and/or work order number locations 1. S/n on frame . W/o # on frame serial number locations the engine information is located on the engine block. The clutch information is located on the clutch plate (if equipped). Notice 1.

  • Page 7: Bandit

    Bandit copyright 11/10 page 7 model 490 the words danger, warning, caution, and notice are used on the safety decals and throughout this manual, to make you aware of the safety procedures. These procedures are very important, read and obey them. Your safety is very important to us! This machine is e...

  • Page 8: Bandit

    Bandit copyright 11/10 page 8 model 490 safety procedures safety procedures pay attention to the direction of the discharge chute before chipping. Never stand in front of the chipper discharge chute. Never direct the chute towards anyone or anything that could cause an accident or problems. Always s...

  • Page 9: Bandit

    Bandit copyright 11/10 page 9 model 490 before attempting any type of maintenance disengage clutch, turn off engine, wait for the chipper disc/drum to come to a complete stop, install the disc/drum lock pin, disconnect battery, and make sure the ignition key is in your possession. Always install the...

  • Page 10: Bandit

    Bandit copyright 11/10 page 10 model 490 safety procedures safety procedures warning before you begin to transport your machine follow all of the transportation procedures on pages 19-0. Make sure that the tongue of the machine or trailer has been raised to the proper height and attach securely to t...

  • Page 11: Bandit

    Bandit copyright 11/10 page 11 model 490 safety procedures warning ! • use extreme caution when towing. • do not tow at high speeds. • use caution when transporting to avoid a roll over because of narrow wheel base. Safety procedures.

  • Page 12: Bandit

    Bandit copyright 11/10 page 1 model 490 safety procedures safety procedures do not attempt to operate the machine on an ascending or descending slope of more than ° or 6% or a side slope of more than 17° or 30%, it is dangerous and could be fatal. This is the maximum slope grade the machine can be o...

  • Page 13: Bandit

    Bandit copyright 11/10 page 1 model 490 equipment specifications equipment specifications approximate dimensions & weights (dimensions & weights will vary depending on optional equipment) approx. Weight: model 490: 500 lbs. (227 kg) model 490 pto: 500 lbs. (227 kg) (approximate weights depending on ...

  • Page 14: Bandit

    Bandit copyright 11/10 page 1 model 490 decals decal locations decal locations may vary, these are general locations. 11 1 8 12,15,17, 19,20 1,7 2,22 6,16 1,10 3,9, 18,21 1 1,10 11 1.

  • Page 15: Bandit

    Bandit copyright 11/10 page 1 model 490 decals location number description 1. Spd-0 moving parts... . Spd-0 flying discharge material... . Spd-1 must remove ignition key...Direct drive... . Spd-1 do not operate...Rubber curtain in opening... . Spd- emergency shut down only 6. Spd-8 do not insert fin...

  • Page 16: Bandit

    Bandit copyright 11/10 page 16 model 490 decals decals decals located on your bandit equipment contain useful information to assist you in operating your equipment safely. Some of the decals on your machine and their location are shown in this section. It is very important that all decals remain in ...

  • Page 17: Bandit

    Bandit copyright 11/10 page 17 model 490 controls controls basic location of controls and adjustments location shown not shown 1. Infeed hopper knives & hardware . Engine controls chipper belts . Discharge flipper . Swivel discharge . Wooden push paddle 6. Emergency shut down switch controls engine ...

  • Page 18: Bandit

    Bandit copyright 11/10 page 18 model 490 controls consult the engine manufacturer’s manual for specific controls, operation, & maintenance for typical engines 1) ignition switch: turn the ignition switch key clockwise one stop (on position) to turn the electrical system on. The key should remain in ...

  • Page 19: Bandit

    Bandit copyright 11/10 page 19 model 490 transportation procedures transportation procedures warning 1) if engine is running, bring the engine to an idle. 2) turn off engine, wait for the chipper drum to come to a complete stop and you must have the ignition key in your possession. 3) remove all exc...

  • Page 20: Bandit

    Bandit copyright 11/10 page 0 model 490 transportation procedures transportation procedures (cont.) loading & unloading machines warning before loading or unloading the machine inspect and confirm the following steps: when loading or unloading the machine on the trailer, use care and caution. The ma...

  • Page 21: Bandit

    Bandit copyright 11/10 page 1 model 490 maintenance section the bandit is a very simple machine to maintain. If you will follow a regular scheduled preventative maintenance program you should have years of trouble free operation. Before attempting any type of maintenance disengage clutch, turn off e...

  • Page 22: Bandit

    Bandit copyright 11/10 page model 490 maintenance section daily start up & maintenance (cont.) 15) check for any fluid leaks: inspect for any oil, fuel, hydraulic oil, or engine coolant leaks. Check all hoses, fittings, lines, and tanks. Do not use fingers or skin to check for hydraulic leaks. Repai...

  • Page 23: Bandit

    Bandit copyright 11/10 page model 490 maintenance section weekly maintenance 1) check anvil clearance, tightness, and wear: measure the anvil clearance. The clearance should be .045” (1.1mm) to .065” (1.7mm) from highest knife. Check the anvil hardware, make sure the bolts are at the proper torque. ...

  • Page 24: Bandit

    Bandit copyright 11/10 page model 490 maintenance section each day before starting your machine these checks must be made: o.K. Repaired daily start up & maintenance check list 1) check the safety decals and engine gauges, replace if damaged. 2) check, maintain, and service all safety equipment for ...

  • Page 25: Bandit

    Bandit copyright 11/10 page model 490 maintenance section weekly check list o.K. Repaired 1) check anvil clearance, tightness, and wear. 2) check alternator and fan belts on engine (if equipped). 3) check wheel lynch pins. Check and retighten wheel lug nuts and bolts. 4) check and retighten fuel tan...

  • Page 26: Bandit

    Bandit copyright 11/10 page 6 model 490 chipper drum bearing bolts 1/” - 1 nc 80 - 90 108 - 1 drum bearing lock collar 1/4” - 28 nf 15 20 anvil /8” - 16 nc 6 - 0 - 0 knife bolts /8” - 16 nc 8 - 0 8 - 0 engine hold downs /8” - 16 nc sheave bushing “sh” 1/” - 1 nc 9 1 sheave bushing “sk” 1/” - 1 nc 1 ...

  • Page 27: Bandit

    Bandit copyright 11/10 page 7 model 490 check the anvil to knife clearance 1. This clearance should be checked on a weekly basis or as knives are changed. To check the anvil clearance, follow all pre-maintenance shut down procedures. Once all safety procedures are completed the anvil to knife cleara...

  • Page 28: Bandit

    Bandit copyright 11/10 page 8 model 490 maintenance section lubrication chart notice use as a reference only, locations may vary depending on options or component manufacturer. Lubrication point instructions are described on the machine, in the lubrication & coolant section and maintenance section o...

  • Page 29: Bandit

    Bandit copyright 11/10 page 9 model 490 maintenance section lubrication chart notice use as a reference only, locations may vary depending on options or component manufacturer. Lubrication point instructions are described on the machine, in the lubrication & coolant section and maintenance section o...

  • Page 30: Bandit

    Bandit copyright 11/10 page 0 model 490 maintenance section belt tension general rules for tensioning 1. Check tensioning during the first 2 through 48 hours of run-in operation especially. . Over tensioning or under tensioning shortens belt and bearing life. . Keep belts free from foreign materials...

  • Page 31: Bandit

    Bandit copyright 11/10 page 1 model 490 worn or misaligned belts and sheaves in the power train causes belt slippage, thus power loss. Keep the power train working for you, not against you, by checking for needed adjustment or replacement. Worn belt worn sheave good belt belt belt sheave sheave shea...

  • Page 32: Bandit

    Bandit copyright 11/10 page model 490 maintenance section maintenance procedure for unplugging your chipper if your chipper is plugging, it is usually caused by allowing the engine to drop below required r.P.M.’s. Operating the engine at speeds lower than full r.P.M.’s causes your chipper to plug. A...

  • Page 33: Bandit

    Bandit copyright 11/10 page model 490 chipper section chipper section trouble shooting chipper problems knives should be replaced in sets. These sets are determined by the amount of resharpening done to the knives. It should be reinstalled with another knife of comparable usage. It helps to keep the...

  • Page 34: Bandit

    Bandit copyright 11/10 page model 490 only bandit knives and hardware are recommended for use in your bandit chippers. Only then can you be assured of a quality product that fits and performs the best to the standards of excellence that is expected from the bandit chipper. Chipper knives must be kep...

  • Page 35: Bandit

    Bandit copyright 11/10 page model 490 only bandit knives and hardware are recommended for use in your bandit chippers. Only then can you be assured of a quality product that fits and performs the best to the standards of excellence that is expected from the bandit chipper. Knife changing procedure c...

  • Page 36: Bandit

    Bandit copyright 11/10 page 6 model 490 lubrication & coolant lubrication & coolant 1) engine: follow original equipment manufacturer’s requirements for both changing oils and filters, refer to engine manual specifications. 2) engine coolant: refer to engine manufacturer’s manual specifications. 3) ...

  • Page 37: Bandit

    Bandit copyright 11/10 page 7 model 490 replacement parts section depending on what replacement parts you are ordering the following information will be needed: chipper components serial number model number of chipper engine components brand engine serial number engine spec. Number clutch components...

  • Page 38: Bandit

    Bandit copyright 11/10 page 8 model 490 infeed hopper components notice parts may not be exactly as shown..

  • Page 39: Bandit

    Bandit copyright 11/10 page 9 model 490 infeed hopper components location part number description 1. 9-000-0 infeed hopper assembly . 900-7901- rubber infeed hopper curtain . 9-000- mount strap for infeed hopper curtain . 900-990-7 manual holder 5 a. 980-0507-42 wooden push paddle (modified to 17” w...

  • Page 40: Bandit

    Bandit copyright 11/10 page 0 model 490 chipper components notice parts may not be exactly as shown..

  • Page 41: Bandit

    Bandit copyright 11/10 page 1 model 490 chipper components location part number description 1. 9-000-09 drum scrapper - right side . See page ?? Anvil . 9-000-10 drum scrapper - left side 4. 932-3000-26 bearing backer plate a. 900-1916- chipper drum bearing b. 900-4912-37 bearing bolt (1/2”-13nc x 1...

  • Page 42: Bandit

    Bandit copyright 11/10 page model 490 chipper knife & hardware knife bolts must be installed through knife as shown part numbers for model 490 knives location part number description . 900-9901-68 knife saver kit (not shown) . 900-9901-6 file for knife saver kit only (not shown) . 900-9901-6 replace...

  • Page 43: Bandit

    Bandit copyright 11/10 page model 490 anvil hardware notice parts may not be exactly as shown. Location part number description 1. 9-000-0 anvil only . 900-906-6 /8” flat washer 3. 900-4906-62 3/8” lock washer 4. 900-4906-54 3/8”-16nc x 3/4” hex head bolt . 981-1006-16 anvil gauge 6. 9-000-08 anvil ...

  • Page 44: Bandit

    Bandit copyright 11/10 page model 490 notice parts may not be exactly as shown. Manual push frame & accessory components.

  • Page 45: Bandit

    Bandit copyright 11/10 page model 490 frame & accessory components location part number description 1. 900-5909-82 9” x 3.50”-4” flat free smooth tire . 9-000-17 single castor wheel mount a. 9-000-18 mount bar for castor wheels b. 900-91-0 nylon bushing . 900-91-71 1/” lynch pin . 900-909-81 .80”/.0...

  • Page 46: Bandit

    Bandit copyright 11/10 page 6 model 490 frame & accessory components notice parts may not be exactly as shown. Towable.

  • Page 47: Bandit

    Bandit copyright 11/10 page 7 model 490 frame & accessory components location part number description 1. 9-000-1 tongue tube assembly . 900-908-00 hitch pin & clip 3. 900-5910-19 tongue jack 4 a. 900-4912-36 safety chain with hooks & spring latches b. 900-4913-11 hook for safety chain . 900-90-67 ” ...

  • Page 48: Bandit

    Bandit copyright 11/10 page 8 model 490 pto components pto components notice parts may not be exactly as shown..

  • Page 49: Bandit

    Bandit copyright 11/10 page 9 model 490 location part number description 1 a. 900-190- 6 spline adaptor - 1 /8” dia. Shaft to 1 /8” dia. 6 spline b. 980-011- 1 spline adaptor - 1 /8” dia. Shaft to 1 /8” dia. 1 spline 2. 932-3000-64 pto jack shaft - 1 3/8” diameter 3 a. 900-1901-96 pto jack shaft bea...

  • Page 50: Bandit

    Bandit copyright 11/10 page 0 model 490 service record service record date description amount.