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Banks 55467 Owner's Manual

Manual is about: six-gun/economind selector switch 2003-07 ford power stroke 6.0L turbo-diesel

Summary of 55467

  • Page 1

    09/14/12 pn 96808 v.14.0 banks six-gun ® / economind ® & banks brake ® for use with six-gun/economind selector switch 2003-07 ford power stroke 6.0l turbo-diesel this manual is for use with systems 55467, 55468, 61023 , 63743, 63745 owner’smanual with installation instructions.

  • Page 2: For 2003-2007 Ford 6.0L

    2 96808 v.14 .0 banks iq system (p/n 61151-61152) - 5” touchscreen interface that can control the banks diesel tuner and/or speedbrake on the fly. - interchangable gauge display, read and clear codes, monitor engine diagnostics, log data, time your vehicles runs and much more. Banks monster ® exhaus...

  • Page 3

    96808 v.14.0 3 banks billet torque converter (p/n 72522) - higher torque capacity over stock - lockup clutch is slip-resistant so transmission fluids stay cooler and transmission life is prolonged. Banks speedbrake iq compatible (p/n 55455-55456) pda compatible (p/n 55457-55458) - allows for control...

  • Page 4: Disclaimer Of Liability

    4 96808 v.14 .0 disclaimer of liability gale banks engineering inc., and its distributors, employees, and dealers (hereafter “seller”) shall in no way be responsible for the product’s proper use and service. The buyer hereby waives all liability claims. The buyer acknowledges that he/ she is not rel...

  • Page 5: Table of Contents

    96808 v.14.0 5 must be accompanied by a dated proof of purchase receipt. All warranty claims are subject to approval by gale banks engineering inc. Under no circumstance shall the seller be liable for any labor charged or travel time incurred in diagnosis for defects, removal, or reinstallation of t...

  • Page 6: Attention!

    6 96808 v.14 .0 the banks six-gun/economind diesel tuner has six power levels that you can adjust with the banks iq dashboard pc. Banks iq is a versatile device that gives you total control of your banks six- gun/economind tuner. With a touch of your finger on the bright, full-color lcd display, you...

  • Page 7

    96808 v.14.0 7 tools required: • inch and metric sockets • inch and metric combination and open-end wrenches • pliers • ford stereo removal tool (’03-04 model year vehicles only) • wire cutters • scissors • drill motor • 1 ⁄ 8 ” drill bit • 13 ⁄ 32 ” drill bit • 7 ⁄ 16 ” drill bit • tap handle • 1 ⁄...

  • Page 8: Section 1

    8 96808 v.14 .0 if six-gun has been previously installed, skip to section 2. 1. Disconnect the battery ground cables from each of the batteries. Secure the cables so that they do not come in contact with the battery posts during the installation. 2. Remove the (+) battery cable from the driver side ...

  • Page 9

    96808 v.14.0 9 general assembly: six-gun/economind and supplied wiring harnesses (six-gun shown) figure 2: removal of the battery box cover.

  • Page 10: 10.

    10 96808 v.14 .0 figure 3: six-gun/economind diesel tuner installed on the inner fender (2003-04 model year vehicles only) (six-gun shown) 5. Place the six-gun/economind diesel tuner in close proximity as shown in figure 3 for 2003-04 and figure 4 for 2005-07. The ‘in-cab cable’ with the three small...

  • Page 11

    96808 v.14.0 11 figure 4: six-gun/economind installed on the fuse box on 2005-07 model-year vehicles figure 5: view of the pcm after the battery cover has been removed.

  • Page 12: 11.

    12 96808 v.14 .0 figure 6: (2005-07 model year vehicles only)tuner mounting note: be sure that the seam on the top of the shield is facing away from the cabin (see figure 6). For all models, route the other end of the ‘crossover cable’ to the vehicle’s pcm middle connector labeled “c”. Route the ‘cr...

  • Page 13

    96808 v.14.0 13 figure 7: map sensor location figure 8: map sensor harness routing.

  • Page 14: 16.

    14 96808 v.14 .0 figure 9: obdii interface cable 16. From inside the vehicle, continue to pull the cable through the firewall until it is approximately 22” inside the cab. Secure the cable to the lower access panel area. Take precaution to leave the three connectors accessible for usage further in t...

  • Page 15

    96808 v.14.0 15 figure 10: mini-auto blade fuse tap figure 11.

  • Page 16: 20.

    16 96808 v.14 .0 mounting the six-gun/economind diesel tuner 20. 2003-04 model year vehicles only: remove the clip shown in figure 12 to create adequate room to mount the six-gun/economind diesel tuner to the driver side inner fender. 21. 2003-04 four-wheel drive vehicles: the module shown in figure...

  • Page 17

    96808 v.14.0 17 figure 13 figure 12: removal of hood latch cable clip (2003-04 model year vehicles only).

  • Page 18: Section 2

    18 96808 v.14 .0 general assembly: banks brake wire harnesses if not installing banks brake, continue to section 3. If an existing six-gun/economind tuner has been previously installed, verify that the tuner has the latest version firmware. Check and compare to the current version available on the b...

  • Page 19

    96808 v.14.0 19 figure 15 figure 14 ford (’05-’07).

  • Page 20: 10.

    20 96808 v.14 .0 6. Remove the obd ii interface cable from the vehicle. Installing banks brake wire harness 7. From inside the engine compartment, locate the factory brake pressure sensor connector on the brake master cylinder. The brake pressure sensor will be the connector farthest away from the f...

  • Page 21

    96808 v.14.0 21 figure 17 obd ii connector figure 18 brake position sensor location under dash.

  • Page 22: 16.

    22 96808 v.14 .0 figure 19 remove column panel covers 16. Locate the brake position switch intercept connectors on the banks brake wire harness. Connect the female connector on the brake position switch intercept connectors to the factory black brake position switch connector. Connect the male conne...

  • Page 23

    96808 v.14.0 23 figure 20 remove plastic ignition key guide figure 21 tow haul connector on steering column, under main harness.

  • Page 24: 23.

    24 96808 v.14 .0 figure 22 brake module mounting location 23. Connect the banks brake module 10-pin connector on the banks brake wire harness to the banks brake module. The connector will be the only one with a label. Note: make sure the correct connection is made to the tuner and the banks brake mo...

  • Page 25: Section 3

    96808 v.14.0 25 caution: do not use excessive force when working on plastic parts. Permanent damage to the part might result for 2003-04 model year vehicles, follow the selector switch installation procedure step 1. For 2005-07 model year vehicles, skip to step 7. 1. Remove the lower driver side int...

  • Page 26: 10.

    26 96808 v.14 .0 9. All model years: if only installing the six-gun/economind, only drill the hole closest to the driver side window to ease installation. Using a 13 ⁄ 32 ” uni-drill, center the bit onto the 13 ⁄ 32 ” drill location(s) on the template and slowly drill through. Using a 1 ⁄ 8 ” drill ...

  • Page 27

    96808 v.14.0 27 figure 25: template taped to front of dash on 2005-07 model year vehicle, ready to be drilled. 2005-07 model year vehicles only figure 26: 05-07 dash panel trimming.

  • Page 28: 14.

    28 96808 v.14 .0 fully rotated counterclockwise. Secure the switch(s) with the internal tooth washer(s) and nut(s). Snug the nut(s). Be careful not to over-torque the nut(s) and damage the threads. 14. Install the knob on the shaft facing the #1 level on the six-gun/economind label and the off setti...

  • Page 29

    96808 v.14.0 29 figure 28: finished installation of the six-gun/economind/brake switchs on 2003-04 vehicle figure 29: finished installation of the six-gun/economind switch on 2005-07 model year vehicles.

  • Page 30: Section 4

    30 96808 v.14 .0 if not installing optional thermocouple, skip to section 5. 1. The thermocouple monitors the temperature of the exhaust gases entering the turbocharger at the turbine housing. Installation requires that the exhaust manifold be drilled near the manifold outlet. It is recommended that...

  • Page 31: 10.

    96808 v.14.0 31 9. Tighten the turbocharger adapter pipe fasteners to 20 lb-ft as shown in figure 33. 10. Reconnect the exhaust back pressure sensor tap. 11. Connect the thermocouple wires to the six-gun/economind diesel tuner with the supplied screws. The yellow thermocouple wire attaches to the fr...

  • Page 32: Section 5

    32 96808 v.14 .0 section 5 banks brake operation the banks brake has five (5) operating settings; off, low, medium (med), high and foot brake activation (fb). See figure 34. Off mode allows the vehicle to behave as if the banks brake is not present. When the selector switch is turned to the low, med...

  • Page 33

    96808 v.14.0 33 operation/driving now that you are familiar with the features that are available with banks brake, it is recommended that you experiment with the various settings prior to using the braking features in a towing or extreme driving situation. Under light load conditions on local street...

  • Page 34: Section 6

    34 96808 v.14 .0 the 6.0l ford trucks equipped with the torqshifttm 5-speed automatic overdrive transmission use an adaptive shift control logic. This will require the transmission to learn how to cope with the additional power created by the banks power products before it will shift properly. Addit...

  • Page 35: Section 7

    96808 v.14.0 35 section 7 checking engine performance the six-gun/economind diesel tuner requires the engine coolant temperature (ect) to be above 110º before it will add fuel. If the optional banks iq or dynafact ® gauges are installed, observe the operation of the boost and pyrometer (egt) gauge v...

  • Page 36: Section 9

    36 96808 v.14 .0 section 9 troubleshooting if an existing six-gun/economind tuner has been previously installed, verify that the tuner has the latest version firmware. Check and compare to the current version available on the banks website. Banks brake may not function properly if six-gun/economind ...

  • Page 37

    96808 v.14.0 37 table 1: banks six-gun/economind fault codes code event course of action 1,1 injection control pressure (icp) input voltage out of range. Turn ignition off and check both 46-pin tuner connections. Turn ignition back on and re-check for presence of code. 1,2 manifold absolute pressure...

  • Page 38

    38 96808 v.14 .0 code event course of action 1, 1 insufficient power supply to brake module turn ignition off and check connection at fuse tap, 10-pin connection to module and 8-pin connection to tuner. Turn ignition back on and re-check for presence of code. 1, 2 brake signal malfunction while brak...

  • Page 39: Section 10

    96808 v.14.0 39 section 10 removal of the six-gun/economind diesel tuner if the six-gun/economind diesel tuner should ever need to be removed from the vehicle, perform the following: note: the ignition must remain in the off position throughout the removal process. 1. Disconnect the six-gun/ economi...

  • Page 40: Section 11

    40 96808 v.14 .0 section 11 placement of the banks power decals figure 35: placement of the banks decals -end, section 11-.

  • Page 41: 2005-07

    96808 v.14.0 41 figure 36: templates for locating the six-gun/economind & brake switchs on the dash panel. 2003-04 model year vehicles only 2005-07 model year vehicles only 2005-07 ford 6.0l only.