Banner GM-FA-10J Original Instructions Manual

Manual is about: Gate Monitoring Safety

Summary of GM-FA-10J

  • Page 1

    24v ac/dc operation, 1- or 2-channel input original instructions • monitors one or two safety switches for a contact failure or wiring fault • two output switching channels for connection to control-reliable power in- terrupt circuits • auto reset or monitored manual reset • design complies with sta...

  • Page 2

    Applicable u.S. Standards ansi b11 standards for machine tools safety contact: safety director, amt – the association for manufacturing technology, 7901 westpark drive, mclean, va 22102, tel.: 703-893-2900 ansi nfpa 79 electrical standard for industrial machinery contact: national fire protection as...

  • Page 3

    Configuration s21 a1 s11 s13 s23 s21 s22 13 23 y1 y2 14 24 a2 k1 k2 14 24 machine safety gm-fa-10j power fault in 1 in 2 output power on (green) input 1 active (green) fault (red) input 2 active (green) outputs active (green) s12 s13 s11 y1 23 13 a1 a2 24 14 y2 s22 s21 s23 figure 1. Gm-fa-10j featur...

  • Page 4

    (see osha 29cfr1910.217 table o-10, ansi b11.19, iso 13857, iso14120/en953 or the appropriate standard). The guard must be strong enough to contain hazards within the guarded area, which may be ejected, dropped or emitted by the machine. The safety interlocking switches, actuators, sensors, and magn...

  • Page 5

    Electrical installation each safety module is powered by 24v ac/dc (at less than 150 ma). The safety module, in turn, supplies power to each switch. It is not possible to give exact wiring instructions for a safety module that interfaces to a multitude of machine control configurations. The followin...

  • Page 6

    This check must be performed and all faults must be cleared, at a minimum, during periodic checkouts. If the application can not exclude these types of failures and such a failure could result in serious injury or death, then the series connection of safety switches must not be used. Warning: multip...

  • Page 7

    One-channel monitoring two-channel monitoring mechanical stop guard #1 open guard #2 open blue gray black brown si-mag..Sm si-mag..Mm si-mag..Sm si-mag..Mm mechanical stop blue gray black brown note: if only one magnetic safety switch is used, select 1-channel input and jumper s23 to s21. S12 s13 s1...

  • Page 8

    One-channel monitoring configured for one-channel monitoring of multiple guards with sin- gle switches at each guard (see warning). Up to 10 banner mag- netic switches may be connected to each channel in this series/ parallel method. Warning: not a safety category 4 appli- cation. When monitoring mu...

  • Page 9

    Warning: interfacing mpces. Never wire an intermediate device(s) (e.G., plc, pes, pc), between the safety module outputs and the machine primary control element (mpce) it switches, in such a manner that in the event of a failure there is the loss of the safety stop command, or in such a manner that ...

  • Page 10

    • a resistance or similar damping device capable of dissipating the energy of surges when switching inductive ac loads, it is good practice to protect the safety module outputs by installing appropriately-sized arc suppres- sors. However, if arc suppressors are used, they must be installed across th...

  • Page 11

    Reset switch, located outside the area of dangerous motion, and positioned so that the switch operator can see all areas of dangerous motion during the reset procedure. 1-channel or 2-channel input the safety module may be configured for 1-channel (“single channel”) or 2-channel (“dual channel”) ope...

  • Page 12

    4. Step 4 varies, depending on how the module is configured. Option description if the module is set to 1- channel operation after the power, input 1, and input 2 leds all are on, open and close all connected guards one at a time. When each individual guard opens, the corresponding input led must tu...

  • Page 13

    Specifications power general supply voltage and current 24v dc ±15% @ 150 ma (selv-rated supply accord- ing to en iec 60950, nec class 2) 24v ac ±15% @ 150 ma, 50-60 hz +/- 5% (nec class 2-rated transformer) power consumption: approx. 3 va / 3 w to comply with ul and csa standards, the isolated seco...

  • Page 14

    Inputs each switch or sensor must have a normally closed contact and a normally open contact capable of switch- ing 20 to 50 ma @ 15 to 30v dc. Reset switch: 20 ma @ 12v dc, hard contact only max. External resistance between terminals s11/s12, s11/s13, s21/s22 and s21/s23: 270 ohms each.Max. Externa...

  • Page 15

    Magnet/sensor pair magnet sensor* coded magnet sensor cable switching distance min. On max. Off si-mag1sm si-mag1smco† si-mag1mm si-mag1mm90†† 3 m (10 ft) 3 mm (0.12 in- ches) 14 mm (0.55 inches) si-mag1mmhf 8 mm (0.31 in- ches) 16 mm (0.63 inches) si-mag2sm si-mag2mm 4 mm (0.16 in- ches) 8 mm (0.32...

  • Page 16

    Magnetic switch dimensions 88 mm (3.46") 78 mm (3.07") 68 mm (2.68") 4.5 mm (0.18") (3) 6.5 mm (0.26") 25 mm (0.98") 10.7 mm (0.42") 7.2 mm (0.28") 2.5 mm (0.10") 13 mm (0.51") sensing surface 3.0 mm (0.12") figure 12. Si-mag1sm sensor 88 mm (3.46") 78 mm (3.07") 68 mm (2.68") 4.5 mm (0.18") (3) 6.5...

  • Page 17

    Direction of approach for si-mag1xx sensor/magnet pairs sensing face coded magnet direction of movement magnet sensor direction of movement normal direction of approach: movement is perpendicular to the plane of the sensing face incorrect direction of approach: label to label approach of sensor and ...

  • Page 18

    Direction of approach for si-mag2xx sensor/magnet pairs direction of movement coded magnet magnet sensor direction of movement normal direction of approach: movement is perpendicular to the plane of the sensing face incorrect direction of approach: label to label approach of sensor and magnet is not...

  • Page 19

    Important! The magnet mounting holes must be oriented as shown, relative to the sensor cable position. Direction of movement coded magnet magnet sensor alternate direction of approach: movement is parallel to the plane of the sensing face. Important! The magnet mounting holes must be oriented as sho...

  • Page 20

    Led condition meaning input 1 (green) on guard 1 is closed and the inputs of channel 1 are satisfied. Off guard 1 is open or the inputs of channel 1 are not satisfied. Flashing (along with the fault led on) see clearing faults on page 20 for probable cause. Input 2 (green) on guard 2 is closed and t...

  • Page 21

    Led fault, probably cause, and procedures fault on input 1 on or off input 2 on or off output off a. 2-channel simultaneity > 3 seconds (configured for 2-channel operation) b. Channel simultaneity > 1 second (no/nc did not switch within 1 second) see configuration on page 3 for description of comple...

  • Page 22

    This warranty is exclusive and limited to repair or, at the discretion of banner engineering corp., replacement. In no event shall banner engineering corp. Be liable to buyer or any other person or entity for any extra costs, expen- ses, losses, loss of profits, or any incidental, consequential or s...