Banner Wireless Network Brochure - Factory Automation
The Gateway to Error-Proofing Manufacturing.
The Banner Wireless Network is the cost-effective
key to making existing manufacturing facilities and
process tasks align with efficient lean production
principles. Hosts of Wireless Nodes can be deployed
across the production floor to add new remote
monitoring and control capabilities to existing
machinery, as well as to implement systems that
optimize inventory, reduce errors and minimize waste.
At the heart of lean production is the ability to
make small changes and refinements. Lean is not a
single solution, but a combination of small steps that contribute to continuous
improvement. The versatile Banner Wireless Network offers the ability to quickly
implement, move, change, expand and refine processes as your needs change.
Where new wiring for power or communications is impractical, a Banner Wireless
Network can be implemented with battery-driven
Flex
Power™ Nodes that provide
both power for connected or integrated sensors, as well as communication to a
remote Gateway. Now entire error-proofing and monitoring systems become portable
for redeployment at will, and installing sensors in locations and on equipment is now
possible where never before.
Banner Wireless Nodes and Gateways reliably orchestrate Banner EZ-LIGHT™
pick-to-light sensing systems to virtually eliminate human error from parts picking
and assembly processes. Wireless parts-call automation keeps line inventories
replenished and saves floor space. Manufacturing, assembly, kitting and verification
processes run more efficiently with greatly reduced errors.
EXAMPLE APPLICATIONS
Rotating Equipment Monitoring
Battery-powered Banner Wireless Nodes remotely transmit data without hardwired power
cables to monitor and control rotating machines while eliminating costly and cumbersome
slip rings.
Automated Parts Call
Remote, self-contained push buttons attached to Banner Wireless Nodes can be placed at
assembly line workstations to signal a Wireless Gateway-equipped automated guided vehicle
(AGV) for replenishment of assembly parts.
Error-Proofing Manufacturing
Applying lean manufacturing principles in existing assembly facilities is easily and economically
facilitated by Banner EZ-LIGHT operator indicator lights and pick-to-light systems applied across
a Banner Wireless Network.
Robot End Effector
To eliminate frequent and unpredictable slip rings or flex cable failure on robotic arms, a
SureCross Wireless Node with
Flex
Power Module monitors the end effector. Two NAMUR
proximity sensors, each powered by the
Flex
Power Module, are characterized for power draw,
allowing predictable, scheduled replacement of the battery.
Factory Automation
12
Applications
Courtesy of Steven Engineering, Inc. ● 230 Ryan Way, South San Francisco, CA 94080-6370 ● General Inquiries: (800) 670-4183 ● www.stevenengineering.com