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Baotian Classic Service And Repair Manual

Other manuals for Classic: Service And Repair Manual
Manual is about: Service manual Classic (Part 2 of 2)

Summary of Classic

  • Page 1

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  • Page 2

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  • Page 3

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  • Page 4

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  • Page 5

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  • Page 6

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  • Page 7

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  • Page 8

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  • Page 9

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  • Page 10

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  • Page 11

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  • Page 12

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  • Page 19: 5If$Sboldbtfboeuif$Sboltibgu

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  • Page 83: A. Electric Scooter Assembly

    A. Electric scooter assembly.

  • Page 84: A. Electric Scooter Assembly

    A. Electric scooter assembly topic page topic page important points the electrolyte (diluted sulfuric acid) is very toxic. Do not allow acid to splash onto clothes, the skin or eyes to protect them from burning. Eye contact with acid may cause blindness. In case of contact with the acid, use a large...

  • Page 85: �

    a. Electric scooter assembly perform regular maintenance on the following parts as the chart indicates. C = clean l = lubricate i = inspect, check, fix, replace when necessary mileage (km) frequency item 124 (200) 621 (1000) 1864 (3000) 3107 (5000) 4972 (8000) 6215 (10000) 7458 (12000) controller ...

  • Page 86: A. Electric Scooter Assembly

    A. Electric scooter assembly no. Description specifi cations no. Description specifi cations 1 product si ze 1700x760x1180mm 13 speed changing automatic 2 t read 1180 mm 14 motor type b lushless mo tor 3 m inimum clearance from ground 110 mm 15 r ated power 750w 4 n. W 90 kg 16 r ated current 22a ...

  • Page 87: A. Electric Scooter Assembly

    A. Electric scooter assembly dismantling and removing rear wheel assembly 1. Loosen and remove brake cable mount from brake arm. Attention: exercise caution when loosening and removing cable tension spring 2. Loosen and remove brake cable tension spring from brake arm. 3. Loosen and remove fastene...

  • Page 88: A. Electric Scooter Assembly

    A. Electric scooter assembly dismantling the rear brake 4. Remove the adjusting nut of the rear brake. 5. Remove the fix bolt of the brake arm. 6. Remove the brake arm. 7. Remove the brake cam. When assembling the rear brake a. Spread grease on the moving parts of the lining and of the fix pin (loca...

  • Page 89: �

    a. Electric scooter assembly 11. Assemble the wear indication board and the brake arm. 12. Assemble the brake arm and the brake cam. Attention: point the “gullet” mark of the brake arm to the “dot” mark of the brake cam, and then assemble them. 13. Install and tighten the bolt of the brake arm. 14...

  • Page 90: �

    a. Electric scooter assembly 20. Slide rear wheel away from frame mounting slots. 21. Slowly remove rear wheel from cam. Attention: give particular attention to the power cable, when removing rear wheel. 22.Carefully loosen all four mounting bolts securing electric motor to rear wheel. Attention: ...

  • Page 91: �

    a. Electric scooter assembly 2. Carefully place rear wheel onto ground with electric motor facing upwards. 3. Using a flat-head screwdriver, cautiously pry the electric motor from the rear wheel rim. 4. Lift and remove electric motor from wheel assembly. 5. Loosen set screw securing collar to moto...

  • Page 92: �

    a. Electric scooter assembly 1. Using the proper screwdriver or bit type and size, carefully loosen each screw that is securing the motor cover, . 2. Remove each screw and set aside for reuse. 3. Gently lift and remove the collar from the motor spindle. Attention: removing the screws in a diagonal...

  • Page 93: �

    a. Electric scooter assembly 4. Once again, using a flat-head screwdriver, carefully pry motor cover from the motor assembly. Attention: use very mild and steady force when prying, to avoid damaging motor housing and coils. Attention: always exercise caution when using any tool to pry one surface ...

  • Page 94: �

    a. Electric scooter assembly 1. Carefully lift and remove motor coil sub-assembly from motor housing. Attention: once again, exercise caution when removing motor sub-assembly to avoid damaging motor coils. 2. Thoroughly inspect coils and coil wires for damage. Motor inspection.

  • Page 95: A. Electric Scooter Assembly

    A. Electric scooter assembly 1. Loosen and remove fasteners securing left and right side panels. 2. Loosen and remove fasteners securing floor panels and panel beneath scooter seat. 3. Carefully remove body panels (as shown). Attention: exercise caution when removing body panels and fasteners to avo...

  • Page 96: A. Electric Scooter Assembly

    A. Electric scooter assembly 4. Access battery power switch located in rear storage compartment of scooter. 5. Remove power to motor by flipping the power switch to the ‘off’ position. Attention: be sure not to sperate the ground wire connections that are seperate for the connector. Attention: con...

  • Page 97: A. Electric Scooter Assembly

    A. Electric scooter assembly attention: confirm that power is removed from motor before disconnecting and removing batteries 7. Loosen and remove fasteners securing battery restraining bracket. 8. Remove bracket. 9 disconnect battery terminals. Battery access and removal attention: disconnect and re...

  • Page 98: A. Electric Scooter Assembly

    A. Electric scooter assembly 10. Use a volt meter to check battery voltage (as shown). Recharging batteries 1. Access charging input recepticle, located inside scooter rear storage compartment. 3. Allow batteries to continue charging until indicator shows that batteries are fully charged. 2. Plug ch...

  • Page 99: �

    b. Retro model scooter panels.

  • Page 100: C. Scooter Panels

    C. Scooter panels.