1. DL manuals
  2. Barbeques Galore
  3. Grill
  4. Discoverer Island
  5. Instructions Manual

Barbeques Galore Discoverer Island Instructions Manual

Summary of Discoverer Island

  • Page 1

    Welcome to the world of barbeques galore outdoor cooking instructions - discoverer island for the safe use and enjoyment of your new barbeque island tools required: 1 adjustable spanner 1 phillips head screwdriver product code: discislm discoverer island 3 piece kit (make sure you have all 3 cartons...

  • Page 2

    2 thank you and congratulations for choosing a quality barbeque as part of your outdoor entertaining world. By following these instructions for safe and easy operation, you will enjoy years of satisfying, trouble-free outdoor cooking. And when you’re fully up and running, you can visit your retailer...

  • Page 3

    3 most importantly, you must observe the clearances listed below and on the data sticker on your barbeque. It will tell you how close you can put the barbeque to combustible surfaces (wood, gyprock, trees, wooden fences etc). If you don’t follow these clearances, there is a chance that nearby surfac...

  • Page 4

    4 (c) within a partial enclosure that includes an overhead cover and more than two walls, the following shall apply— ( ⅰ) at least 25% of the total wall area is completely open; and ( ⅱ) at least 30% of the remaining wall area is open and unrestricted. (d) in the case of balconies, at least 20% of t...

  • Page 5

    5 step 1 open the barbeque carton, unpack and check the parts. Start by opening the carton and preparing a flat clean surface for all the parts and to do the assembly. Carefully open the top of the carton with a box cutter, take all the parts from above and around the barbeque. Lift the top section ...

  • Page 6

    6 step 2 unpack and check the other parts remove the styrofoam end caps from the barbeque head and place it upright onto the foam packaging as shown. Open the hood, and take out the small boxes packed inside. Remove all packing materials, and remove all parts from boxes as shown in the figures below...

  • Page 7

    7 step 3 open the bolt pack ready for assembly the following hardware is provided in a blister pack for convenient use. Step 4 attach the castors and magnet turn the bottom shelf upside down. Attach the castors to the bottom shelf with sixteen m6x13mm bolts. Note: install each castor into the correc...

  • Page 8

    8 step 5 attach the side and back panels to attach the side panels, align each side panel bottom holes with the corresponding holes on each side of bottom shelf as shown below. Fix the side panels to bottom shelf with four m6x13mm bolts. Attach the back panel to the bottom shelf and the side panels ...

  • Page 9

    9 step 6 attach the door bracket and top panel attach door bracket to the side panels as shown below with four m4x10mm bolts. Attach the cart angle brackets as shown below to the bottom and side panels with eight m4x10mm bolts. Align the top panel into place as shown below and secure with six m4x19m...

  • Page 10

    10 step 7 attach the doors remove the four m4x8mm bolts already pre-assembled to the door handles, and use them to attach the door handles to doors. Insert the lower door pin into the hole on the bottom shelf. Push down the upper door pin, align it beneath hole in the door pin bracket, and release p...

  • Page 11

    11 step 8 attach the firebox and fix the hose & regulator this step requires two people to lift and position the barbeque head onto cart. Remove the ties securing the hose assembly to the underside of the firebox. Feed the hose and regulator assembly through the rubber seal hole on the cart top pane...

  • Page 12

    12 step 9 fit the back rail, fat chanelling tray and grease cup align the back rail holes with the corresponding holes on the side panels and firebox as shown below. Attach the back rail with four m4x10mm bolts. Slide the fat chaneling tray into the bottom of the firebox from the rear. Place the gre...

  • Page 13

    13 step 10 fit the flame tamers, cooking grill and warming rack place flame tamers over the burners by inserting tabs into the slots in front and back of firebox. Place the cooking grills onto the shoulders in the firebox, in place above the flame tamers. Insert the warming rack into the brackets at...

  • Page 14

    14 step 1 open the range carton, unpack and check the parts. Start by opening the carton and preparing a flat clean surface for all the parts and to do the assembly. Carefully open the top of the shipping box with a box cutter, take out the parts from on top and around the range head. Lift the top s...

  • Page 15

    15 step 2 open the bolt pack ready for assembly the following hardware is provided in a blister pack for convenient use. Keep any leftover hardware for future use. Step 3 attach the castors and magnet turn the bottom shelf upside down. Attach the castors to the bottom shelf with sixteen m6x13mm bolt...

  • Page 16

    16 step 4 attach the side and back panels attachthe left panel to the bottom shelf with two m6x13mm bolts. Attach the cart angle bracket to the left panel and the bottom shelf with four m4x10mm bolts. Do not fully tighten yet. Attach the back panel to the left panel and the bottom shelf with four m4...

  • Page 17

    17 step 5 attach the top panel and door bracket align the top panel into place as shown below and secure with six m4x19mm shoulder bolts. Attachthe door bracket to the side panels as shown below with four m4x10mm bolts. Top panel door bracket note: magnets on top.

  • Page 18

    18 step 6 attach range head to cart this step requires two people to lift and position the range head onto cart. Remove the tie wraps and packaging securing the hose and regulator to the underside of the range head. Carefully lower the range head onto the cart. Make sure the hose and regulator is fe...

  • Page 19

    19 - step 1 open the sink carton, unpack and check the parts. Start by opening the carton and preparing a flat clean surface for all the parts and to do the assembly. Carefully open the top of the shipping box with a box cutter, take out the parts from on top and around the sink head. Lift the top s...

  • Page 20

    20 step 2 open the bolt pack ready for assembly the following hardware is provided in a blister pack for convenient use. Step 3 attach the castors and magnet turn the bottom shelf upside down. Attach the castors to the bottom shelf with sixteen m6x13mm bolts. Note: screw the castor with brakes on th...

  • Page 21

    21 step 4 attach the side, back panels and door bracket attach the left panel to the bottom shelf with two m6x13mm bolts. Attach cart angle bracket to left panel and bottom shelf with four m4x10mm bolts. Attach the back panel to the left panel and the bottom shelf with four m4x10mm bolts. Do not ful...

  • Page 22

    22 step 5 attach the water tap place the sink head onto its side as shown. Attach the seal ring and rubber seal washer to the bottom of the tap, then screw the m8 bolt stem into the bottom of tap, note that the bolt stem with "+" should be outside. Then place the tap into the hole in the sink as sho...

  • Page 23

    23 step 6 attach sink head to cart this step requires two people to lift and position sink head onto cart. Carefully lower the sink head onto the cart. Attach the sink head to the cart with six m4x10mm bolts. Step 7 drain pipe remove the rubber washer and plastic nut pre-assembled to the drain pipe,...

  • Page 24

    24 step 8 attach the doors remove the four m4x8mm bolts already pre-assembled to the door handles, and use them to attach the door handles to doors. Insert the lower door pin into the hole on the bottom shelf. Push down the upper door pin, align it beneath hole in the door pin bracket, and release p...

  • Page 25

    25 a ready made cover is available for this first configuration only. The following hardware is provided in a blister pack in range/sink carton for convenient use. Follow below steps to connect your island in the order you prefer. M6 wing nut qty: 4 pcs m6 wing-headed bolt qty: 4 pcs connecting brac...

  • Page 26

    26 step 1 attach the wing-head bolt and connecting bracket insert tips of four m6 wing-headed bolt through the vent slots of the sink right panel as shown. Screw four connecting brackets onto bolt tips to secure in place outside the sink right panel. Outside view after finish.

  • Page 27

    27 step 2 connect sink and barbeque to range ensure that sink range and barbeque are all on the same level flat surface. Align the right panel of the sink with the left panel of the range so that tips of m6 wing-headed bolt protrude through vents in cart. Screw four wing nuts onto tips of bolts to s...

  • Page 28

    28 join the side shelf middle bracket to the left side of the sink with five m5x10mm bolts. Attach 1pc of shelf left bracket and 1pc of shelf right bracket to the left side of the sink with four m5x10mm bolts. Screw two m6 shoulder bolts into the lower holes of the two shelf left / right brackets. H...

  • Page 29

    29 step 4 attach right shelf assembly to barbeque join the side shelf middle bracket to the right side of the barbeque with five m5x10mm bolts. Attach 1pc of shelf left bracket and 1pc of shelf right bracket to the right side of the barbeque with four m5x10mm bolts. Two m6 shoulder bolts inside the ...

  • Page 30

    30 checking the gas type before assembling your barbeque and range unit, you should ensure they are suited to the type of gas which you are going to use. Lpg, also known as propane: barbeques and range units suited to lpg should have an orange sticker on the side saying “propane only”. This is most ...

  • Page 31

    31 fixed lpg supply barbeques which are connected to twin 45 kg lpg cylinders must be installed by a licensed gasfitter, in accordance with the requirements of as 5601, and local gas authority requirements. There are two approaches to installation: permanent piped connection: your barbeque may be pe...

  • Page 32

    32 leak testing before proceeding, it is important that you leak test the barbeque. Make sure all the barbeque control knobs are off to start with. If you have a portable gas cylinder, turn the cylinder on by rotating the valve control anti-clockwise. If you have a wall connection, ensure the bayone...

  • Page 33: Low

    33 lighting the barbeque and range lighting the barbeque and range is easy, but must be done with due care. Make sure that the gas is turned on at the cylinder, or that gas is available to the appliance. Also, ensure that the roasting hood and side burner lids are open. Push & turn ignition: follow ...

  • Page 34

    34 wait for the burners to cool down, then remove them (details in maintenance section). You will see a set screw on the end of each main burner. Loosen it, then rotate the air shutter piece to make the opening to be in 4-6mm width, then re-tighten the set screw. If you are unable to set the flame c...

  • Page 35

    35 cooking grill the cooking grills have a vitreous enamel finish, so no curing is required. Wash thoroughly before use. Fill the grease cup your barbeque is equipped with a two stage fat drainage system. Food residue drops onto the fat channeling tray, then falls through the centre hole into the gr...

  • Page 36

    36 keeping your food moist it’s easy to keep your food moist and succulent on a barbeque by following these guidelines: use tongs instead of a fork when turning meat and poultry. A fork pierces the flesh and causes the juice to seep out. Resist the temptation to keep turning meat over. Juices tend t...

  • Page 37

    37 cooking with the hood closed using the roasting hood traps heat, moisture and flavour that is normally lost on an open top barbeque. With the hood closed and the barbeque pre-heated, it's important to then turn some burners to low and others to off in order to not overheat the barbeque which coul...

  • Page 38

    38 (a)direct cooking method (continued) most importantly, use the hood thermometer as a warning guide that the barbeque is too hot. For grilling most foods, aim to keep the thermometer below 200ºc to avoid burning. Never let the temperature reach past 250º celsius or the barbeque will overheat and b...

  • Page 39

    39 (b) indirect cooking method (continued) preheat the barbeque with all burners on hi and the hood closed for 5 minutes. Importantly, once the barbeque is pre-heated and the hood is closed, heat is trapped around the food, so the burners that are on will mostly only need to be on low and in many ca...

  • Page 40

    40 to obtain correct temperature use an instant-read meat thermometer in the thickest part of the flesh, careful not to touch any bone. Beef veal pork lamb poultry.

  • Page 41

    41 poultry thermometer temperature: rare = 60 ℃, medium = 66℃, well done= 77℃ poultry seafood fish is done when it flakes easily when prodded with a fork or knife in the thickest part. Frozen fillets should not be thawed before barbequing. Cooking times will be approximately double that of fresh fis...

  • Page 42

    42 cleaning your barbeque your barbeque will look better and last longer if you keep it clean. Follow these simple steps. The cooking surfaces: while the cooking surfaces are still hot, take a long handled brush and a scraper and remove remaining oil and food scraps. You should use an oven mitt to a...

  • Page 43

    43 servicing your barbeque apart from cleaning, your barbeque is a fairly low maintenance item. A couple of things are worth looking at though. Remember to turn off and disconnect the gas before any maintenance is carried out. If your barbeque uses a flexible hose to connect to the gas, check the ru...

  • Page 44

    44 refer to the data sticker on your barbeque and range for jet sizes, gas pressures etc. Gas connection: 5/8”-18 unf..

  • Page 45

    45.

  • Page 46

    46 the below exploded diagram and parts list are for your after sales reference. Exploded diagram and part list for barbeque key part description qty per bbq code qty per part code 1 right shelf assembly 1 dism42301 1 2 left shelf assembly 1 dism42302 1 3 shelf left bracket 2 dism70010 1 set 4 shelf...

  • Page 47

    47 key part description qty per bbq code qty per part code 14 hose & regulator 1 dism42308 1 15 cart angle bracket 2 disk90024 1 set 16 cart brace bar 1 disk90030 1 17 bottom shelf 1 dism42309 1 18 fixed castor 1 disk90018 1 19 swivel non locking castor 1 disk90021 1 20 swivel locking castor 2 disk9...

  • Page 48

    48 exploded diagram and part list for range key part description qty per unit code qty per part code 1 side burner lid 2 dism00501 1 2 side burner trivet 2 dism00502 1 3 side burner 2 dism00503 1 4 side burner igniter 2 dism00504 1.

  • Page 49

    49 key part description qty per unit code qty per part code 5 shelf left bracket 1 dism00419 1 6 side shelf middle bracket 1 dism00421 1 7 right panel, range head 1 dism00407 1 8 shelf right bracket 1 dism00420 1 9 left panel, range head 1 dism00422 1 10 right bracket, control panel 1 dism00418 1 11...

  • Page 50

    50 exploded diagram and part list for sink.

  • Page 51

    51 key part description qty per unit code qty per part code 1 sink table 1 dism00401 1 2 sink 1 dism00402 1 3 back panel, sink head 1 dism00403 1 4 sink drain 1 dism00404 1 5 granite cutting board 1 dism00405 1 6 drain hose 1 dism00406 1 7 right panel, sink head 1 dism00407 1 8 front panel, sink hea...

  • Page 52

    52 we’ve said it before. Anything you can cook in the kitchen, you can cook on a barbeque: soups, roasts, breads, casseroles, stir fries, pizzas, chips, smoked foods, lasagne...Are just a few of the possibilities. Other available accessories include: gas safety gauge: award gas safety gauge. Shuts g...