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- G2CBL
- Instructions For Assembly And Use
Barbeques Galore G2CBL Instructions For Assembly And Use
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WELCOME TO THE WORLD OF BARBEQUES GALORE OUTDOOR COOKING
INSTRUCTIONS FOR ASSEMBLY AND USE OF
CORDON BLEU L2-SERIES BARBEQUES
For the safe use and enjoyment of your new barbeque.
These instructions contain important information that needs to be followed for the safe assembly
and use of your new barbeque. Please read through carefully and completely prior to assembly.
Take care to remove all packaging materials & protective coatings from the bbq before first use.
For Barbeque Models: G2CBL, G4CBL, G4CDXL
Tools required:
2 x adjustable spanners
1 x Phillips head screwdriver
1 x Regular screwdriver
Summary of G2CBL
Page 1
Page 1 welcome to the world of barbeques galore outdoor cooking instructions for assembly and use of cordon bleu l2-series barbeques for the safe use and enjoyment of your new barbeque. These instructions contain important information that needs to be followed for the safe assembly and use of your n...
Page 2
Page 2 congratulations on your purchase australia has an excellent safety record when it comes to gas appliances. This reflects both the high quality of appliances sold, as well as growing consumer awareness about safety. We urge you to follow the guidelines below together with these instructions fo...
Page 3
Page 3 where to put your barbeque this barbeque is an outdoor appliance only. Under no circumstances should it be used indoors. You must observe the clearances listed on the data sticker on your barbeque. These tell you how close you can put the barbeque to combustible surfaces (wood, gyprock, trees...
Page 4
Page 4 where to put your barbeque (continued) adequate clearance around the barbeque must be provided for safe and efficient operation the clearances shown in the diagram below ensures that the burners have a supply of fresh air to operate correctly. Failure to provide enough fresh air to the burner...
Page 5
Page 5 where to put your barbeque (continued) this appliance must only be used in an above ground, open air situation with natural ventilation, without stagnant areas, where gas leakage and products of combustion are rapidly dispersed by wind and natural convection. Any enclosure in which the applia...
Page 6
Page 6 checking the gas type and supply before assembling your barbeque, you should ensure your barbeque is suited to the type of gas which you are going to use: lpg, also known as propane or universal lpg: barbeques suited to lpg should have an orange sticker on the side saying “universal lpg”. Thi...
Page 7
Page 7 checking the gas type and supply (continued) even if your barbeque area already has a bayonet point, you will still need to call upon a gas fitter to ensure that gas pressure is sufficient for your barbeque, and to ensure your barbeque functions correctly before leaving. Where a gas fitter is...
Page 8
Page 8 contents list. Carefully unpack the carton and check all the parts: 1 x firebox & hood assembly 1 x hood handle with screws, washers & bezels 2 x m6 hex nuts 1 x cart / cabinet separator panel 1 x hotplate 2 x grease channelling tray brackets 4 x "s" shaped brackets 1 x grease cup(4b) 1 x gre...
Page 9: Code Mc2Cbl
Page 9 assembly instructions if you are assembling a cart model or steel island, make sure you have the separately supplied steel cart ( code mc2cbl for 2b, code mc4cbl for 4b).Assemble the cart(s) before you start on the firebox / hood assembly. If you are assembling multiple units together (e.G. 2...
Page 10: Step 1 All Models:
Page 10 assembly instructions (continued) step 1 all models: attach the hood handle to the hood. What you need: 2 x washers 15 / 6.5*mm 2 x m6*12mm round head screws 2 x handle bezels (above components are factory pre-assembled onto the hood handle not in the bolt pack) carefully open the bbq hood t...
Page 11: Step 3 Cart Models Only:
Page 11 assembly instructions (continued) (these next two steps assume that you have already assembled the cart using the instructions included with the cart) step 3 cart models only: fix the cart / cabinet separator panel into place. What you need 9 x m6*12mm flat head screws (4b) 8 x m6*12mm flat ...
Page 12: Step 4 Cart Models Only:
Page 12 assembly instructions (continued) step 4 cart models only: fix the firebox and hood assembly onto the cart. What you need 4 x "s" shaped brackets 8 x m6*12mm flat head screws 4 x metal washers (a) insert four “s” shaped brackets into the cart slots, oriented as shown, and fix with 4 x m6*12m...
Page 13: (A)
Page 13 assembly instructions (continued) step 5 only if joining adjacent bbqs: if you are joining two carts together, e.G. A 2b and 4b to make a 6b, then first assemble each unit onto its respective cart as above. Adjust the cart heights to match each other, and join the adjacent carts and fireboxe...
Page 14: (B)
Page 14 assembly instructions (continued) (b) if the two adjacent modules are both barbeques, then bolt the adjacent fireboxes together what you need to join the bbq fireboxes: 2 x m6 hex nuts 2 x washers φ 6.4 /14.5mm 2 x m6*60mm screws join the 4b and 2b firebox using two m6*60mm screws, washers a...
Page 15
Page 15 assembly instructions (continued) step 6 if attaching side shelves: unscrew the 12 existing m6 x 15mm flat head screws as indicated on the side panels. Keep the screws safely aside..
Page 16: Step 7 Cart Models Only:
Page 16 assembly instructions (continued) step 7 cart models only: attach the folding side shelf brackets what you need 4 x m6*40 mm long screws . Step 8 cart models only: attach the side shelf screw the side table bracket set to the left side of the bbq using 4 pieces m6*40mm long screws and the tw...
Page 17: Step 9 Cart Models Only:
Page 17 assembly instructions (continued) step 9 cart models only: if the folding feature is not required, the shelf can be bolted firmly in place. What you need 2 x m6*12mm locking nuts and bolts for each shelf . If folding is not required, lock the shelves into place with 1 x nut and bolt front an...
Page 18
Page 18 assembly instructions (continued) step 10 cart models only: attach the side burner (if purchased) what you need 5 x m6*15mm short screws screw 4 pieces m6*15mm short screws into the right side of the bbq as shown. Do not screw in all the way. Leave a 5mm gap to allow the side burner to hang ...
Page 19
Page 19 assembly instructions (continued) step 11 cart models only: connect the side burner corrugated gas pipe the side burner corrugated gas pipe will already be connected to the side burner. You will need to connect the other end to the bbq . Use 1 piece m6*15mm short screw which was removed from...
Page 20
Page 20 a leak test as outlined later must be done when connecting to the gas and before lighting the bbq. Once you have assembled both side shelves, proceed to step 13 assembly instructions (continued) only if you have purchased a build-in or an island: step 12 build-in / islands only: attach the b...
Page 21
Page 21 (c) attach the build-in brackets assembly instructions (continued) (d) attach the separator panel, taking care to thread the bbq hose and regulator (and for the deluxe model only, the electric cabling) through the access hole in the separator panel. (e) fit the grease channelling tray front ...
Page 22
Page 22 assembly instructions (continued) (g) with help, carefully fit the bracket / bbq assembly into place. If it is fitting into an island, lock down with the screws provided with the island. Step 13 four burner models only: fit the grease cup into the separator panel. Remove the grease channelli...
Page 23: Step 15 All Models:
Page 23 assembly instructions (continued) step 14 cart models only: attach the grease channelling tray handle. What you need 2 x m4*10mm screws 1 x grease channelling tray handle step 15 all models: locate the grease channelling tray into position slide the grease channelling tray into the support b...
Page 24
Page 24 assembly instructions (continued) step 16 standard models only: position the cooking grill(s) and the hotplate. (for deluxe models skip straight to step 17). Place the hotplate and cooking grills into position on the upper ledge as shown below. You can position the grills and hotplate either...
Page 25
Page 25 assembly instructions (continued) step 17 deluxe 4burner models only: position the ceramic tiles, hotplate and grills. What you need 4 x ceramic tiles 1 x ceramic tile rack first place the ceramic tiles in the bbq. Either side is ok. The tiles will be underneath the cooking grills. Now place...
Page 26
Page 26 then place the hotplate and cooking grills into position on the upper ledge as shown below. The grills go above the ceramic tiles. There is no need for ceramic tiles under the hotplate. It is ok to purchase extra grills, ceramic tiles and support rack to replace your hotplate, but never add ...
Page 27
Page 27 assembly instructions (continued) step 18 all models: fit the warming rack. The warming rack hooks onto the side windshield and into the locating holes in the windshield back panel. If you have a cart, the warming rack can hook onto the back of the cart when not required. Step 19 deluxe 4 bu...
Page 28
Page 28 assembly instructions (continued) b) attach the motor c) the motor can be powered with 2 x d-cell batteries, otherwise, connect the 240v / dc adaptor wire to the motor. D) assemble the rotisserie as shown. The handle should be removed during cooking. The support collar fits into the right wi...
Page 29
Page 29 assembly instructions (continued) step 20 deluxe four burner models only: attach the transformer what you need 1 x transformer including bracket. A) hang the transformer onto the vent slots in the cart right side panel. (for build-in models, attach the transformer firmly in an appropriate lo...
Page 30
Page 30 assembly instructions (continued) step 21 deluxe 4b models only: attach the ignition box what you need 1 x electronic ignitor 1 x ignitor cover box 1 x battery a) remove the cap and nylon locking nut from the electric ignitor, put the ignitor into the cover box and lock in place with the nyl...
Page 31
Page 31 assembly instructions (continued) d) the box has two flat tabs. Slide the tab into the flat bracket on the underside of the separator panel until firmly in place. Note: the ignition wires should come out through the side hole of the ignitor box. E) connect the ignition wires as below and scr...
Page 32
Page 32 assembly instructions (continued) step 22: sharing gas supply between adjacent modules: all cordon bleu gas modules have independent gas supply, but it is possible if required for only these combinations of maximum two adjacent joined modules from the same gas supply: 2b and adjacent 4b can ...
Page 33
Page 33 connecting the gas cylinder (if you are using natural gas or connecting to a reticulated supply, refer to details at the start of this manual under “checking the gas type and supply”). If you are using a portable lpg gas cylinder, place the lpg cylinder into the right side of the cabinet, so...
Page 34
Page 34 lighting the bbq lighting the barbeque is easy, but must be done with due care. Ensure to start with that all the control knobs are in the off position. Make sure that the gas is turned on at the supply. Also, if your barbeque has a roasting hood or side burner, ensure that the hoods and lid...
Page 35
Page 35 lighting the bbq (continued) checking the flames: look underneath the barbeque so that you can see the flames. They should be a soft blue colour with yellow tips. If the flames are too yellow, there is too much gas and not enough air. The flame will be inefficient and will give off too much ...
Page 36
Page 36 first time use (continued) grease management: the 4 burner barbeque is equipped with a two stage grease drainage system. Food residue drops down to the grease channelling tray, then falls through the centre hole into the grease cup. It is a good idea to line the main grease channelling tray ...
Page 37
Page 37 cooking hints it’s easy to keep your food moist and succulent on a barbeque by following these guidelines: use tongs instead of a fork when turning meat and poultry. A fork pierces the flesh and causes the juice to seep out. Resist the temptation to keep turning meat over. Juices tend to ris...
Page 38
Page 38 covered cooking (continued) (a) direct cooking method: this is when you place the food directly over the lit burners, either on the grill or the hotplate. This method is great for frying, searing and grilling, especially with thinner cuts and foods that require shorter cooking time. Cooking ...
Page 39
Page 39 covered cooking (continued) (b) indirect cooking method: this is when you place the food only above burners that are off . The other burners are adjusted in combinations of lo and off to maintain constant lower roasting temperatures. This method is ideal for thicker cuts of meat, legs of lam...
Page 40
Page 40 covered cooking (continued) for roasting most foods, aim to keep the thermometer around 180ºc to avoid burning. Note that the temperature at the roasting rack maybe higher than the temperature measured at the hood thermometer. For short periods of browning only, or for 10 minutes to make por...
Page 41
Page 41 using the deluxe model infra-red rear burner and rotisserie (cont.) with the bbq still off, place the rotisserie with food into the bbq, engage the shaft into the motor, and rest the support collar onto the barbeque windshield. Align the food with the rear burner, then use pliers and a screw...
Page 42
Page 42 cooking times.
Page 43
Page 43 care and maintenance cleaning your barbeque: your barbeque will look better and last longer if you keep it clean. Follow these simple steps. The cooking surfaces: while the cooking surfaces are still hot, take a long handled brush and a scraper and remove remaining oil and food scraps. Use a...
Page 44
Page 44 care and maintenance (continued) storing your barbeque: your barbeque is designed to be used outdoors. However, just like a car, you will prolong the life of the appliance if you store it out of direct exposure to the elements when not in use. This can be done in many ways: place a waterproo...
Page 45
Page 45 troubleshooting guide problem possible cause prevention / solution burner will not light no gas flow obstructed gas flow burner not over the valve spider webs in the burner burner ports blocked check cylinder contents- refill check burners and hose engage burner over the valve clean the burn...
Page 46
Page 46 technical refer also to the data sticker on your barbeque for jet sizes, gas pressures etc. The dimensions of your barbeque will differ depending on the exact frame design and how many burners you have, according to the following chart. Please note that we are continually updating our barbeq...
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Page 47 technical (continued).
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Page 48 technical (continued).
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Page 49 technical (continued).
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Page 50 technical (continued).
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Page 51 technical (continued).
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Page 52 technical (continued).
Page 53
Page 53 technical (continued) spare parts 2 burner.
Page 54
Page 54 spare parts 2 burner (continued) # code description # code description 1 cp9095500 hood back panel 41 cp9095530 trolley side panel trim 2 cp9095501 hood back inner panel 42 cp9095267 castor with lock 3 cp9095502 hood right panel 43 cp9095531 base panel assembly 4 cp9095268 hood glass 44 cp90...
Page 55
Page 55 spare parts 4 burner (including deluxe version).
Page 56
Page 56 spare parts 4 burner including deluxe version (continued) # code description # code description 1 cp9095558 hood back panel 41 cp9095279 valve assembly 2 cp9095559 hood back inner panel 42 cp9095575 fascia 3 cp9095502 hood right panel 43 cp9095576 storage rack bracket 4 cp9095278 hood glass ...
Page 57: Need More Information?
Page 57 spare parts 4 burner including deluxe version (continued) # code description # code description 81 cp9095512 cast iron burner 95 cp9095549 hood right bracket 82 cp9095586 control panel heat shield 96 cp9095302 thermocouple 83 cp9095519 control panel bracket 97 cp9095540 electrode 84 cp909555...