Barco ILite 10 MD Service Manual - Table Of Contents

Other manuals for ILite 10 MD: Brochure & Specs, Brochure & Specs

Summary of ILite 10 MD

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    Ilite 6/8/10/12 display service manual r5976865/02 14/12/2007.

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    Barco nv media noordlaan 5, b-8520 kuurne phone: +32 56.36.89.70 fax: +32 56.36.83.86 e-mail: sales.Media@barco.Com visit us at the web: www.Barco.Com barco nv events noordlaan 5, b-8520 kuurne phone: +32 56.36.89.70 fax: +32 56.36.88.24 e-mail: sales.Events@barco.Com visit us at the web: www.Barco....

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    Changes barco provides this manual ’as is’ without warranty of any kind, either expressed or implied, including but not limited to the implied war- ranties or merchantability and fitness for a particular purpose. Barco may make improvements and/or changes to the product(s) and/or the program(s) desc...

  • Page 5: Table Of Contents

    Table of contents table of contents 1. Safety ................................................................................................................. 3 1.1 servicing safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

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    Table of contents 2 r5976865 ilite 6/8/10/12 display 14/12/2007.

  • Page 7: 1. Safety

    1. Safety 1. Safety about this chapter read this chapter attentively. It contains important information to prevent personal injury while servicing an ilite 6/8/10/12 dis- play on-site. Furthermore, it included several cautions to prevent damage to the ilite 6/8/10/12 tile. Ensure you understand and ...

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    1. Safety 1.1 servicing safety instructions w arning : servicing must be done by authorized and qualified technical personnel only, which are thor- oughly familiar with the product and all of the proper safety checks of this product. Personal protection w arning : ensure you understand and follow al...

  • Page 9: 2. General

    2. General 2. General every reference to ilite (or ilite 6/8/10/12) in this manual includes also the derived products like xp, bk, md and ld. About this chapter this chapter gives an overview of all the parts inside an ilite tile. Furthermore, a list with the part numbers and service kits is given. ...

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    2. General 2.1 exploded view of an ilite tile exploded view h i j k l m g a b c d f e image 2-1 ref. Description a ilite mask b ilite led board c ilite led board insulation sheet d ilite led board heat sink e ilite led modules (4 x 4). Assembly of mask, led board, insulation sheet and heat sink f il...

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    2. General 2.2 spare parts and service kits common spare parts for all ilite tiles the fan, the power unit, the re-sync unit and the handles are for all ilite 6/8/10/12 tiles the same. Discription art. No. Fan + power support plate b3618031dk power unit + fan + power support plate b557198k re-sync u...

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    2. General 8 r5976865 ilite 6/8/10/12 display 14/12/2007.

  • Page 13: 3. Diagnostic

    3. Diagnostic 3. Diagnostic about this chapter this chapter describes the status led’s on the re-sync unit of the ilite tile. Understanding the meaning of these led’s will helps you to make a diagnose in case of a malfunction led wall. Furthermore, you will find the procedure to start up the power u...

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    3. Diagnostic 3.1 ilite tile diagnostic status led’s re-sync unit the re-sync unit of the ilite tile is provided with three status led’s. One green and two red led’s. The led’s are horizontally mounted with the green led in the middle. The green led lights up indicating the smps has started and the ...

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    3. Diagnostic 3.2 power unit diagnostic starting up the power unit manually the green status led on the re-sync unit lights up continuous in case the power unit operates normal. In case the green status led doesn’t light up doesn’t mean by default that the power unit is malfunctioning. To determine ...

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    3. Diagnostic 12 r5976865 ilite 6/8/10/12 display 14/12/2007.

  • Page 17: 4. Troubleshooting

    4. Troubleshooting 4. Troubleshooting about this chapter in this chapter you will find several troubleshooting check lists each time based on a certain phenomenon of the ilite display or tile. For every situation a solution is given. Always start with the first row of the troubleshooting check list ...

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    4. Troubleshooting 4.1 no image on ilite display troubleshooting check list situation solution ilite tiles are not energized. 1. Check if the power source is energized. 2. Check if the power cord is well connected between the power source and the led-wall. 3. Check the power distribution network of ...

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    4. Troubleshooting 4.2 no image on part of ilite display troubleshooting check list situation solution no image on one half of the ilite display. The data path is somewhere interrupted causing this problem. Either a part of the upper or lower half of the display is inactive depending on how the data...

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    4. Troubleshooting 4.3 no image on ilite tile troubleshooting check list situation solution one red status led on the re-sync unit lights up but the green led in the middle does not. The power unit doesn’t receive the ’start’ signal from the re-sync unit or the power unit is defect. Remove the tile ...

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    4. Troubleshooting 4.4 fan fail troubleshooting check list situation solution osd message displayed repeatedly: fan fail 1. Check if the fan is connected with the power unit. 2. Be sure that the fan is not blocked. 3. Replace the malfunction fan. R5976865 ilite 6/8/10/12 display 14/12/2007 17.

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    4. Troubleshooting 18 r5976865 ilite 6/8/10/12 display 14/12/2007.

  • Page 23: 5. Tile Disassembling

    5. Tile disassembling 5. Tile disassembling about this chapter this chapter contains all the necessary procedures to disassemble the ilite 6/8/10/12 tile. Each procedure describes, with detailed step by step actions and illustrations, how to remove a certain part of the ilite tile. Each procedure st...

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    5. Tile disassembling 5.1 removing the re-sync unit necessary tools slot screwdriver (100 x 4 mm). How to remove the re-sync unit ? 1. Release the two captive screws of the re-sync unit (m) using a slot screwdriver. M image 5-1 2. Pull out the re-sync unit. Caution: be careful with the board to boar...

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    5. Tile disassembling 5.2 removing the cover it’s not necessary to remove the re-sync unit first. The re-sync unit is attached to the cover and comes off with the cover. Necessary tools • torx t20. • 7 mm nut driver. How to remove the cover ? 1. Release the six screws (p) of the ilite cover (l), one...

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    5. Tile disassembling 5.3 removing the handles of the cover before you can remove the handles of the cover, you have to remove the cover from the ilite tile first. Necessary tools • torx t20. • 7 mm nut driver. How to remove the handle of the cover ? 1. Release the four screws (p) which attach the h...

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    5. Tile disassembling 5.4 removing the power assembly the power unit and fan mounted upon the power support plate forms the power assembly. Before you can remove the power assembly, you have to remove the cover from the ilite tile first. Necessary tools • torx t20. • 7 mm nut driver. How to remove t...

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    5. Tile disassembling 5.5 removing the power unit the power unit can be removed without removing the power assembly out of the ilite tile. Only the tile cover has to be removed first. Necessary tools • torx t20. • 7 mm nut driver. How to remove the power unit from the power support plate ? 1. Discon...

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    5. Tile disassembling o p j f image 5-7 note: the screw in the bottom left corner, nearby the power socket of the power unit, contains a toothed lock washer (o). Do not lose this washer. You will need it when you reinstall the power unit. This lock washer ensures a good grounding between the power u...

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    5. Tile disassembling 5.6 removing the fan before you can remove the fan from the power support plate, you have to remove the power assembly from the ilite tile first. Necessary tools phillips screwdriver h2. How to remove the fan from the power support plate ? 1. Disconnect the wire unit of the fan...

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    5. Tile disassembling 5.7 removing the controller unit c aution : electrostatic sensitive device (esd). To avoid equipment damage from electrostatic discharge, use static control precautions in servicing this equipment. Field service or maintenance personnel should be properly grounded before servic...

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    5. Tile disassembling 5.8 removing the dimm-pc c aution : electrostatic sensitive device (esd). To avoid equipment damage from electrostatic discharge, use static control precautions in servicing this equipment. Field service or maintenance personnel should be properly grounded before servicing. Wea...

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    5. Tile disassembling 5.9 removing the led driver c aution : electrostatic sensitive device (esd). To avoid equipment damage from electrostatic discharge, use static control precautions in servicing this equipment. Field service or maintenance personnel should be properly grounded before servicing. ...

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    5. Tile disassembling 5.10 removing a led module c aution : electrostatic sensitive device (esd). To avoid equipment damage from electrostatic discharge, use static control precautions in servicing this equipment. Field service or maintenance personnel should be properly grounded before servicing. W...

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    5. Tile disassembling 5.11 removing the mask c aution : electrostatic sensitive device (esd). To avoid equipment damage from electrostatic discharge, use static control precautions in servicing this equipment. Field service or maintenance personnel should be properly grounded before servicing. Wear ...

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    5. Tile disassembling 4. Scratch of gently the remains of the silicone with a small screwdriver and tweezers. Image 5-16 32 r5976865 ilite 6/8/10/12 display 14/12/2007.

  • Page 37: 6. Tile Reassembling

    6. Tile reassembling 6. Tile reassembling about this chapter this chapter contains all the necessary procedures to reassemble the ilite tile. Each procedure describes, with detailed step by step actions and illustrations, how to attach a certain part of the ilite tile. Each procedure start with an e...

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    6. Tile reassembling 6.1 installing a new mask c aution : electrostatic sensitive device (esd). To avoid equipment damage from electrostatic discharge, use static control precautions in servicing this equipment. Field service or maintenance personnel should be properly grounded before servicing. Wea...

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    6. Tile reassembling t c a image 6-3 if no, press the mask firmly against the led module and dip of the surplus of silicone on the led’s. Tip: inspect the surface of the mask at an angle to ensure an overall flatness. Image 6-4 reinstall the led module and place the tile on a flat clean surface for ...

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    6. Tile reassembling 6.2 installing a led module c aution : electrostatic sensitive device (esd). To avoid equipment damage from electrostatic discharge, use static control precautions in servicing this equipment. Field service or maintenance personnel should be properly grounded before servicing. W...

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    6. Tile reassembling 6.3 installing the led driver c aution : electrostatic sensitive device (esd). To avoid equipment damage from electrostatic discharge, use static control precautions in servicing this equipment. Field service or maintenance personnel should be properly grounded before servicing....

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    6. Tile reassembling 6.4 installing the dimm-pc c aution : electrostatic sensitive device (esd). To avoid equipment damage from electrostatic discharge, use static control precautions in servicing this equipment. Field service or maintenance personnel should be properly grounded before servicing. We...

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    6. Tile reassembling 6.5 installing the controller unit c aution : electrostatic sensitive device (esd). To avoid equipment damage from electrostatic discharge, use static control precautions in servicing this equipment. Field service or maintenance personnel should be properly grounded before servi...

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    6. Tile reassembling 6.6 installing the fan the power support plate has to be detached from the tile before you can install the fan. Necessary tools phillips screwdriver h2. Necessary parts • four cross head cutting screws 3 x 16 mm. • four small rubber grommets. How to install the fan upon the powe...

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    6. Tile reassembling image 6-11 r5976865 ilite 6/8/10/12 display 14/12/2007 41.

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    6. Tile reassembling 6.7 installing the power unit the power unit can be mounted upon the power support plate while the plate is either mounted or not mounted inside the tile. Necessary tools • torx t20. • 7 mm nut driver. How to install the power unit upon the power support plate ? 1. Place the pow...

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    6. Tile reassembling o p j i image 6-13 3. Is the fan already attached to the power support plate ? If yes, plug the wire unit of the fan into the socket on the power unit. Ensure to guide the wire unit through the two cable holders on the support plate, see illustration. Image 6-14 r5976865 ilite 6...

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    6. Tile reassembling 6.8 installing the power assembly ensure that the controller unit is installed before installing the power assembly. Necessary tools • torx t20. • 7 mm nut driver. How to install the power assembly upon the module base plate ? 1. Place the power assembly (i) upon the module base...

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    6. Tile reassembling 6.9 installing the handles of the cover the cover has to be removed from the tile before you can install a new handle. Necessary tools • torx t20. • 7 mm nut driver. How to install a handle on the cover ? 1. Place the handle (n) into position upon the cover (l). See illustration...

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    6. Tile reassembling 6.10 installing the cover ensure that the power unit and fan are installed correctly. The wire unit of the fan must be plugged into the socket on the power unit. Necessary tools • torx t20. • 7 mm nut driver. How to install the cover ? 1. Place the cover (l) upon the tile (f). P...

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    6. Tile reassembling 6.11 installing the re-sync unit necessary tools slot screwdriver (100 x 4 mm). How to install the re-sync unit on the ilite tile ? 1. Place the re-sync unit (m) into position. Caution: be careful with the board to board connectors between the re-sync unit and the controller uni...

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    6. Tile reassembling 48 r5976865 ilite 6/8/10/12 display 14/12/2007.

  • Page 53: 7. Maintenance

    7. Maintenance 7. Maintenance about this chapter this chapter contains maintenance information about the ilite tile. Some of the procedures, e.G. Software updates and calibration, refer to the manual of the xlite toolset. Overview • cleaning the outside of the ilite display • cleaning the inside of ...

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    7. Maintenance 7.1 cleaning the outside of the ilite display w arning : isopropanol alcohol (200–661–7). Hazardous product. Irritating to eyes and skin. Always use in a well ventilated area. Vapors may cause drowsi- ness and dizziness. Avoid contact with skin and eyes. In case of contact with the ey...

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    7. Maintenance 7.2 cleaning the inside of the ilite tile necessary tools • torx t20. • nut driver 7 mm. • compressed air. How to clean the inside of the ilite display ? 1. Remove the cover of the ilite tile. 2. Unplug the wire unit of the fan. Caution: always disconnect the wire unit of the fan befo...

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    7. Maintenance 7.3 software update software for ilite tiles software is stored on four different locations in the ilite tile: 1. On the fpga of the re-sync unit : firmware re-sync unit (a). 2. On the fpga of the controller unit : firmware controller (b). 3. On the fpga of the led driver (or second f...

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    7. Maintenance 7.4 color calibration color calibration of the ilite display to achieve color uniformity among all tiles of the same display the tiles have to be color calibrated. This is done in factory but due to service intervention like replacing an ilite tle in the display it’s recommended to re...

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    7. Maintenance 7.5 creating a mould and small stick why creating a mould and small stick ? While replacing a led on a led module the use of a mould and small stick is recommended to facilitate the positioning of the new led upon the led module. This mould ensures that the new led is perfectly aligne...

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    7. Maintenance 7.6 replacing a bad led preparation first thing that needs to be done is to identify and marking the bad led’s while the ilite tile is operating. Than the led module with the bad led has to be disassembled from the tile and the mask removed. Never swap a led module or led driver or co...

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    7. Maintenance image 7-5 2. Clean the solder paths. Do this using a solder removing wick and flux. Note: if a solder path is ripped of it is not possible to mount a new led. This can happen when a led board is physical damaged (specially the corners). Image 7-6 3. Place the mould and the new led on ...

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    7. Maintenance chamfer common anode led ilite 6 bk image 7-8 image 7-9 4. Carefully solder one pin of the new led. Make sure that the new led stays flat in the right position. Image 7-10 5. Remove the mould and solder all other pins of the new led. R5976865 ilite 6/8/10/12 display 14/12/2007 57.

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    7. Maintenance image 7-11 6. Apply some flux and finish by heating up every single point. The solder must be completely under the led, otherwise you can’t mount the mask afterwards. Image 7-12 7. Place a new mask upon the led module and reinstall the led module on its original position in the ilite ...

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    A. On screen display messages a. On screen display messages general an ilite 6/8/10/12 tile can generate and display several “on screen display” (osd) messages regarding parameter statuses of the tile. Most of those messages can be displayed on request via the xlite toolset. Other osd messages are a...

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    A. On screen display messages a.1 osd messages some of the osd messages listed below can be displayed on request via the xlite toolset. List with osd messages for ilite 6/8/10/12 tiles osd message description acont 100 100 100 displaying the rgb values set for analog contrast. These values are facto...

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    A. On screen display messages osd message description firm error b1.02 c1.20 unable to read the firmware version of the re-sync unit (second line). Displaying firmware version controller (third line) and the firmware version of the driver (fourth line). I2c- error eepr. Ctrl. I 2 c error occurred wh...

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    A. On screen display messages osd message description no resyn found i 2 c error while reading status re-sync unit or re-sync unit does not support this feature (older re-sync units). Pwm- peak 367 displaying the pwm value of the tile. All tiles in the led-wall must have the same pwm value. Re- stor...

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    A. On screen display messages 64 r5976865 ilite 6/8/10/12 display 14/12/2007.

  • Page 69: B. Specifications

    B. Specifications b. Specifications about this chapter this chapter contains a list with the specifications of the ilite 6/8/10/12 tile and a technical drawing with most of the external dimen- sions of the tile. Overview • ilite tile dimensions • ilite 6 specifications • ilite 6 xp specifications • ...

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    B. Specifications b.1 ilite tile dimensions dimensions: 448 44 8 101,9 286 132 116 m6 max 15mm deep 25 430,5 image b-1 dimensions given in millimeters. 66 r5976865 ilite 6/8/10/12 display 14/12/2007.

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    B. Specifications b.2 ilite 6 specifications specifications contrast ratio 950 : 1 (500 lux) 1.625 : 1 (225 lux) screen size unlimited weight 13 kg hor. Viewing angle > 145° vert. Viewing angle > 145° avg power consumption 100 w / tile max power consumption 400 w / tile tile dimensions width: 0,448 ...

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    B. Specifications b.3 ilite 6 xp specifications specifications pixel pitch 6 mm calibrated brightness 2000 nit (calibrated at 6500°k) led configuration 3-in-1 smd pixel density 25.920/m² (2410/ft²) 5.184/tile (72x72) hor. Viewing angle 145° + (min. 50% brightness) vert. Viewing angle 145° + (min. 50...

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    B. Specifications b.4 ilite 6 md specifications specifications pixel pitch 6 mm calibrated brightness 1500 nit (calibrated at 6500°k) led configuration 3-in-1 smd pixel density 25.920/m² (2.410/ft²) 5.184/tile (72x72) hor. Viewing angle 145° + (min. 50% brightness) vert. Viewing angle 145° + (min. 5...

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    B. Specifications b.5 ilite 6 bk specifications specifications pixel pitch 6 mm calibrated brightness 2000 nit (calibrated at 6500°k) led configuration 3-in-1 smd pixel density 25.920/m² (2410/ft²) 5.184/tile (72x72) hor. Viewing angle 120° + (min. 50% brightness) vert. Viewing angle 120° + (min. 50...

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    B. Specifications b.6 ilite 8 specifications specifications contrast ratio 950:1 weight 13 kg (28,7 lbs) hor. Viewing angle 145° + (min. 50% brightness) vert. Viewing angle 145° + (min. 50% brightness) power consumption maximum: 400 w/tile average: 100 w/tile tile dimensions width: 448mm (17.6") hei...

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    B. Specifications b.7 ilite 8 md specifications specifications tile dimensions width: 448mm (17.6") height: 448mm (17.6") depth: 127mm (5") temperature range operating: 0 - 40°c (32 - 104°f) storage: -20 - 60°c (-4 - 140°f) certifications ul - ce - tuv class a source compatibility s-video / composit...

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    B. Specifications b.8 ilite 10 specifications specifications contrast ratio 950:1 weight 13 kg (28,7 lbs) hor. Viewing angle 145° + (min. 50% brightness) vert. Viewing angle 145° + (min. 50% brightness) power consumption maximum: 400 w/tile average: 100 w/tile tile dimensions width: 448mm (17.6") he...

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    B. Specifications b.9 ilite 10 md specifications specifications brightness 2.500 nit calibrated brightness 2.000+ nit contrast ratio 950 : 1 (500 lux) 1.625 : 1 (225 lux) visual resolution 12 mm hor. Viewing angle > 145° vert. Viewing angle > 145° tile dimensions width: 0,448 m height: 0,448 m depth...

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    B. Specifications b.10 ilite 12 specifications specifications brightness 2.500 nit calibrated brightness 2.000+ nit contrast ratio 950 : 1 (500 lux) 1.625 : 1 (225 lux) visual resolution 12 mm hor. Viewing angle > 145° vert. Viewing angle > 145° tile dimensions width: 0,448 m height: 0,448 m depth: ...

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    B. Specifications b.11 ilite 12 md specifications specifications temperature range operating: 0 - 40°c (32 - 104°f) storage: -20 - 60°c (-4 - 140°f) pixel pitch 12 mm calibrated brightness 1500 nit (calibrated at 6500°k) led configuration 3-in-1 smd pixel density 6.480/m² (602/ft²) 1.296/tile (36x36...

  • Page 81: Index

    Index index c calibration 53 cleaning 50–51 ilite inside 51 ilite outside 50 controller 39 installing 39 cover 21, 46–47 installing 46–47 removing 21 create 54 mould 54 d diagnostic 9–11 power unit 11 dimensions 66 tile 66 dimm-pc 28, 38 installing 38 removing 28 disassembling 19 e exploded view 6 i...

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    Index dimensions 66 troubleshooting 13–16 no image 14–16 on display 14 on part of display 15 on tile 16 78 r5976865 ilite 6/8/10/12 display 14/12/2007.