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Barco RLM G5 Performer Service Manual

Other manuals for RLM G5 Performer: Specifications, Supplementary Manual
Manual is about: Barco RLM G5: Supplementary Guide

Summary of RLM G5 Performer

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    Rlm g5 service manual r9010020 r5976766/00 22/04/2004.

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    Barco nv events noordlaan 5, b-8520 kuurne phone: +32 56.36.89.70 fax: +32 56.36.88.24 e-mail: events@barco.Com visit us at the web: www.Barco.Com printed in belgium.

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    Copyright © all rights reserved. No part of this document may be copied, reproduced or translated. It shall not otherwise be recorded, transmitted or stored in a retrieval system without the prior written consent of barco. Guarantee and compensation barco provides a guarantee relating to perfect man...

  • Page 5: Table Of Contents

    Table of contents table of contents 1. General information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 1.1 rlm r5 performer . . . . . . . . . . . . ....

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    Table of contents 9. Technical board information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47 9.1 power supply circuit . . . . . . . . . . . . . . . . . . . . . . . . . . ....

  • Page 7: 1. General Information

    1. General information 1. General information 1.1 rlm r5 performer commercial brochure see next pages for contents. Image 1-1 front page brochure rlm g5p r5976766 rlm g5 22/04/2004 3.

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    1. General information 4 r5976766 rlm g5 22/04/2004.

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    Www.Barco.Com with its compact design and sealed optics, the rlm g5 performer is an ideal all-round projector suitable to both the rental as well as staging markets. Feature-rich and ready to use, the rlm g5 performer allows everything from seamless switching to picture-in-picture and enables you to...

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    Ready for the road the rlm g5 performers sealed optics, which makes it dust and smoke resistant allows it to maintain optimal performance in normal rental environments while also offering protection in harsh staging environments where smoke machines are frequently used. The rlm g5 performer comes wi...

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    Advanced image processing the rlm g5 performer allows seamless transitions from source to source, with special effects such as dissolve, horizontal and vertical blind, box in and out, etc ... Extensive pip capabilities which offer up to 4 sources on-screen simultane- ously while also allowing you to...

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    Www.Events.Barco.Com rlm g5 performer specifications ¥ dimensions barco noordlaan 5, 8520 kuurne - belgium tel. +32 56 36 89 70 - fax + 32 56 36 88 24 3240 town point drive - kennesaw, ga 30144 tel. +1 770 218 3200 fax +1 770 218 3250 email: sales.Events@barco.Com ref. No. R599608 - january Ô04 barc...

  • Page 13: 2. Safety

    2. Safety 2. Safety 2.1 safety instructions w arning : before removing/replacing any projector components, turn off the main power switch and un- plug the main ac power cable. R5976766 rlm g5 22/04/2004 5.

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    2. Safety safety instructions 1. Before returning an instrument to the customer, always make a safety check of the entire instrument, including, but not limited to, the following items: a) be sure that no built-in protective devices are defective and/or have been defeated during servicing. (1) prote...

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    2. Safety 5. Hot chassis warning - this projector chassis has two ground systems: the primary ground system is formed by the negative voltage of the rectified mains (power) and is only used as a reference in primary circuits; the secondary ground system is connected to earth ground via the earth con...

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    2. Safety 8 r5976766 rlm g5 22/04/2004.

  • Page 17: 3. Safety Symbols

    3. Safety symbols 3. Safety symbols 3.1 overview used safety symbols overview the lightning flash and arrowhead symbol within the equilateral triangle indicates non-insulated “dangerous voltage” within the projector’s enclosure that may be sufficient magnitude to constitute a risk of electric shock....

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    3. Safety symbols 10 r5976766 rlm g5 22/04/2004.

  • Page 19: Block

    4. Bl oc k d iagr am rlm r 5 per fo rmer 4. Block d iagram rlm r 5 performer 4.1 s im plified b lock diagram bl oc k d ia gra m block diagram rlm g5 performer keypad source input front ir receiver formatter g formatter r formatter b optical engine dmd dmd dmd projection lens motor driver s h u tte r...

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    4. Block diagram rlm r5 performer 4.2 expanded block diagram block diagram 12 r5976766 rlm g5 22/04/2004.

  • Page 21: Rlm G5 Performer

    Note 1 : cn3 of formatter board r/g/b channel cn3 --- jst s12b-zr-sm3-tf 1 2 3 4 5 6 7 8 9 10 11 12 5v -i n gnd 3v 3v d d -i n 2v 5v -i n 3 v 3 vdd- in gnd gnd 2v 5v -i n 2v 5v -i n gnd gnd gnd note 2 : vender list of motor adj connector focus connector : jwt a2001-h02-2p zoom connector : jwt a2001-...

  • Page 22: 5. Technical Informations

    5. Technical informations 5. Technical informations 5.1 conventions projector orientation references to location (left, right, front, rear, top, bottom) on the projector are made as shown in the image below. Image 5-1 projector orientation convention spare abbreviations each available spare is indic...

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    5. Technical informations 14 r5976766 rlm g5 22/04/2004.

  • Page 24: 6. Spare Parts List

    6. Spare parts list 6. Spare parts list 6.1 spare parts list which spare are available for the rlm r5 performer the following spares can be ordered: art. Number description category page b401045k all dust filters at the bottom of the projector co "air filters", page 83 b401040k cold mirror (complete...

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    6. Spare parts list 16 r5976766 rlm g5 22/04/2004.

  • Page 26: Modules

    7. Projector cover removal to access modules 7. Projector cover removal to access modules overview • top access modules • side access modules 7.1 top access modules overview • removal of the rear cover • removal of the button panel cover • removal of the top cover • top shield removal 7.1.1 removal ...

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    7. Projector cover removal to access modules image 7-2 button panel cover removal 7.1.3 removal of the top cover how to remove the top cover 1. Remove the screw (a) securing both plates blocking the slots for the rear cover guides. (image 7-3) 2. Pull out the respective plugs, connecting control pan...

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    7. Projector cover removal to access modules image 7-5 unlock top cover image 7-6 top cover removal 7.1.4 top shield removal how to remove the projector top shield 1. Remove the 11 screws (a) fastening the projector top shield. (image 7-7) 2. Carefully lift up the projector top shield a little (wire...

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    7. Projector cover removal to access modules a a b image 7-7 top shield removal 7.2 side access modules 7.2.1 side cover left overview • removal of the side cover • side shield removal 7.2.1.1 removal of the side cover how to remove the side cover 1. Remove the 4 screws (a) securing the side cover t...

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    7. Projector cover removal to access modules 7.2.1.2 side shield removal how to remove the side shield 1. Remove the 4 screws (a) securing side shield to lamp house and temperature/lens motor control board. (image 7-9) 2. Remove the side shield upwards (image 7-9). Image 7-9 side shield removal 7.2....

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    7. Projector cover removal to access modules a1 a image 7-11 side shield removal 1 a2 b1 b a image 7-12 side shield removal 2 7.2.2.3 pmp shield removal how to remove the pmp shield 1. Remove the 6 screws (b1) securing shield (b) to base frame (image 7-12). 2. Move the shield towards the engine to r...

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    8. Module/unit identification 8. Module/unit identification 8.1 top view projector overview modules/units-1 after removing the projector covers and the shield on top of the projector, the following modules or units can be identified: m1 u1 m2 u3 u5 u6 u4 u2 image 8-1 module/units identification modu...

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    8. Module/unit identification m3 m4 u7 image 8-2 modules/units identification module (mx) or unit (ux) description order number m3 pixel map processor (r764284) m4 formatter interface - - u7 input unit cpl b401033k 8.2 overview installed fans 8.2.1 location of the fans in the projector location fans...

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    8. Module/unit identification image 8-3 fan location in projector 8.2.2 function of the installed fans function of the fans fan number function 1–2–3 cooling power modules 4 cooling prism 5 cooling dmd red 6 cooling dmd green 7 cooling dmd blue 8 cooling lamp 9 10 cooling lamp burner up cooling lamp...

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    8. Module/unit identification group contents kit number i fan 1/2/3 b401041k ii fan 8/9/10/11 b401042k iii fan 5/6/7 b401043k fan 4 is not added to one of the above kits because the fan is mounted inside the sealed engine. In the field there is no guarantee about the sealing after the sealed engine ...

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    8. Module/unit identification image 8-5 smps box cover removed (fan not disconnected) 8.3.2 parts of the power box assembly which boards belong to the power box cpl a a 1 a 2 a 3 a 4 a 5 a 6 a 7 a 8 image 8-6 parts of the power box cpl unit / board description partnumber a power box cpl b401034k a1 ...

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    8. Module/unit identification unit / board description partnumber a7 power factor corrector board part of kit b401034k a8 fan part of kit b401041k 1 2 3 image 8-7 overview fans in power box unit / board description partnumber 1-2 -3 fan kit b401041k (3 x fan) 8.3.3 power box swapping how to swap the...

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    8. Module/unit identification j304 j505 j519 j509 image 8-8 disconnection pmp and formatter interface j301 j409 j419 image 8-9 disconnection input box j62 j23 j24 image 8-10 disconnection formatter power supply r5976766 rlm g5 22/04/2004 29.

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    8. Module/unit identification j18 j19 j20 j21 j16 j15 j17 j10 j900 j4 image 8-11 disconnection fans a a image 8-12 disconnection of the lamp power supply 30 r5976766 rlm g5 22/04/2004.

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    8. Module/unit identification a b d e c image 8-13 power box fixation 8.4 input box complete overview • input box swapping • parts of the input box assembly 8.4.1 input box swapping access to input boards 1. Remove the 3 screws securing the pmp board to the input box (1) and to the formatter interfa...

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    8. Module/unit identification 1 2 3 a b b a image 8-14 pmp removal 3 4 1 2 image 8-15 formatter interface 1 2 a b c image 8-16 input box removal 32 r5976766 rlm g5 22/04/2004.

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    8. Module/unit identification 8.4.2 parts of the input box assembly which boards belong to the input box cpl a a 1 a 2 a 3 a 4 a 5 image 8-17 parts of the input box cpl unit / board description partnumber a input box cpl b401033k a1 input backplane board part of kit b401033k a2 rgbhv/composite video...

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    8. Module/unit identification image 8-18 loosen fan door image 8-19 open fan door image 8-20 loosen lamp unit image 8-21 take out lamp unit 8.5.2 parts of the lamp box which parts belong to the lamp box? A b c d e image 8-22 parts of the lamp box 34 r5976766 rlm g5 22/04/2004.

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    8. Module/unit identification unit / board description partnumber a cooling lamp burner top part of kit b401042k b cooling lamp burner bottom part of kit b401042k c cooling lamp part of kit b401042k d exhaust fan part of kit b401042k e lamp unit kit r9841880 8.6 ir receiver front 8.6.1 ir receiver f...

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    8. Module/unit identification 1 2 a b image 8-24 motor control board removal 8.7.2 motor/control board connections connections lens zoom motor j21 lens focus motor j23 shutter motor j28 prism switch j20 ntc sensor r j10 ntc sensor g j13 ntc sensor b j16 from oem power supply j504 from formatter adap...

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    8. Module/unit identification 8.8 keypad & led+ir board 8.8.1 keypad swapping how to swap the keypad the keypad is mounted onto the inside of the top cover. To remove the top cover, keypad board has to be disconnected (see top cover removal) 1. Remove the 5 screws (a), securing the keypad board to t...

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    8. Module/unit identification 8.9.1 sealed engine removal how to remove the sealed engine 1. Proceed to the disconnection of the following cables: - disconnect the prism switch (3) near the switch itself. (image 8-28) - disconnect the 3 cables on the formatter interface (2) connecting video data to ...

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    8. Module/unit identification 4 5 smps/fan control board motor control board formatter power supply 1 6 image 8-29 sealed engine cable disconnection detail 1 2 3 image 8-30 removal cooling fan dmd blue r5976766 rlm g5 22/04/2004 39.

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    8. Module/unit identification 2 1 3 base plate 1 2 3 image 8-31 sealed engine removal from base plate image 8-32 sealed engine removed 1 2 image 8-33 shutter removal 40 r5976766 rlm g5 22/04/2004.

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    8. Module/unit identification 8.9.2 sealed engine mounting how to mount the sealed engine 1. Place the sealed engine on its mounting base, lining up the 2 center pins (1 & 2) on the engine front plate with the holes in the mounting base. (image 8-34) 2. Secure the sealed engine onto the mounting bas...

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    8. Module/unit identification 2 1 4 5 3 image 8-36 lens holder removal 8.11 light pipe overview • parts to be removed to allow light pipe swapping • replacement of the light pipe 8.11.1 parts to be removed to allow light pipe swapping overview • light pipe focus adjustable screw cover removal. • lam...

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    8. Module/unit identification 8.11.1.2 lamp burner blower fan 9 removal how to remove the lamp burner blower fan 9 1. Remove the 2 screws (a) securing the blower to the lamp house. (image 8-38) 2. Remove the blower out of the base plate. Image 8-38 fan 9 removal 8.11.1.3 lamp house removal how to re...

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    8. Module/unit identification 8.11.2 replacement of the light pipe 8.11.2.1 light pipe removal how to remove the light pipe 1. Remove the 2 screws (a) securing the light pipe protection cover to base plate. (image 8-41) 2. Remove the protection cover. 3. Remove the 4 screws (a) securing the light pi...

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    8. Module/unit identification 8.12 cold mirror how to replace the cold mirror 1. Remove the 2 screws securing the cold mirror bracket to projector base. (image 8-43) 2. Install the new cold mirror (order no kit: b401040k) unit and reuse the 2 screws to secure on projector base. 3. Proceed to the adj...

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    8. Module/unit identification 46 r5976766 rlm g5 22/04/2004.

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    9. Technical board information 9. Technical board information overview • power supply circuit • random boards 9.1 power supply circuit 9.1.1 overview power supply circuit block diagram ac input pfc board emi filter rectifier and ac/dc boost up converter format power board standby power board oem pow...

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    9. Technical board information description pfc board is main for shaping the ac input line current waveform to correspond to that of the ac input line voltage, and boost input rectified voltage to 380v dc for preregulator, it consist of emi filter, rectifier, boost converter, dual driver, v dc monit...

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    9. Technical board information 9.1.3 format power board block diagram format power board ic7 dc 380v from pfc 5 4 3 2 f s x l(m) d 7 1 c 3 t2 +b col 1 5 4 aux gnd d14 c53 1 2 4 3 iso3 1 2 4 3 iso4 ic4 dc/dc converter d11 2.5v gnd d13 5v ic6 linear regulator d15 gnd gnd d81 d82 d83 d84 3.3v ic8 tl431...

  • Page 59

    9. Technical board information pin assignment connectors on board j28 d71 (power good) j27 j62 j24 j23 j26 1 ++5v 2 gnd * primary ground j20 1 375v 2 nc 3 gnd p* j23 1 +5va 2 gnd 3/4 3.3va 5/6 gnd 7 2.5va 8 2.5va 9 2.5va 10/11/12 gnd j27 1 ++5v 2 gnd j24 1 +5va 2 gnd 3/4 3.3va 5/6 gnd 7 2.5va 8 2.5v...

  • Page 60

    9. Technical board information 9.1.4 oem power board block diagram oem power board ic7 dc 380v from pfc 5 4 3 2 f s x l(m) d 7 1 c 3 t3 +b col 1 5 4 aux gnd d25 c85 1 2 4 3 iso5 1 2 4 3 iso6 ic9 linear regulator d21 15v d22 5v ic10 linear regulator d26 gnd 3.3v ic13 tl431clp ic500 >>input ov/uv prot...

  • Page 61

    9. Technical board information pin assignment connectors on board j29 j39 d70 (power good) j36 j35 j100 j33 j34 j32 j39 1 pg 2 /pd 3 gnd * primary ground j29 1 375v 2 nc 3 gnd p* j100 1 +15v 2 +5v 3 gnd j36 1-5 3.3v (3.5a) 6 3.3v sense+ 7 3.3v sense - 8-12 gnd j35 1 3.3v (1.5a) 2 3.3v (1.5a) 3 gnd 4...

  • Page 62

    9. Technical board information description standby power board the standby power board repeats operation which turns on and off at pin 7 of ic2, and the pulse appears in secondary sides through the converter transformer t1. At the time, the voltage of 5v at the secondary side is detected by ic3, the...

  • Page 63

    9. Technical board information 9.1.6 mcu board pin assignment connectors on board j3 j1 1 ++24v 2 gnd 3 ++3.3v 4 gnd 5 ++5v 6 gnd j25 j1 j26 j18 j19 j20 j21 j13 j12 j11 j10 j908 j15 j16 j14 j17 j506 j902 j901 j900 j505 j4 j903 j5 j24 j908 1 vdac_tec1 2 gnd j4 1 lamp_overtemp_sense 2 gnd j3 not conne...

  • Page 64

    9. Technical board information 9.2 random boards overview • motor/control board • input box backplane • lamp power supply • pixel map processor board • formatter interface board • keypad • led + ir board 9.2.1 motor/control board pin assignment connectors on board lens zoom motor j21 lens focus moto...

  • Page 65

    9. Technical board information 9.2.2 input box backplane pin assignment connectors on input backplane j301 j409 j419 j409 1-2 gnd 3 -5v (0.2a) 4-5 +5v (1.3a) 6 gnd 7 + 15v (0.5a) 8 gnd j301 1 3.3v (1.5a) 2 3.3v (1.5a) 3 gnd 4 gnd j419 1 ++5v (9a) 2 gnd from oem power supply from oem power supply fro...

  • Page 66

    9. Technical board information 9.2.4 pixel map processor board pin assignment connectors on board from oem power supply j509 j519 j550 j505 j509 1 +15v (0.5a) 2/4/6/8 gnd 3 +5v 0.7a 5 -5v 0.2a 7 ++5v (1a) j519 1-5 3.3v (3.5a) 6 3.3v sense+ 7 3.3v sense - 8-12 gnd j505 1 ++5v 2 >sda_stdby 3 >scl_stdb...

  • Page 67

    9. Technical board information 9.2.5 formatter interface board pin assignment connectors on board j307 dmd red j300 j307 1 +5v 2 gnd 3 scl_stdby 5 sda_stdby 6 rcs_ir dmd green j301 dmd blue j302 j306 j304 j303 to pmp board j306 1 +5v 2 gnd 3 ir j303 1 irq_dmd 2 sda 3 scl 5 gnd j304 1 ++5v 2 gnd 3 >l...

  • Page 68

    9. Technical board information 9.2.7 led + ir board pin assignment connectors on board j307 1 +5v 2 gnd 3 scl_stdby 5 sda_stdby 6 rcs_ir from formatter interface board image 9-17 pin assignment connector on led+ir board r5976766 rlm g5 22/04/2004 59.

  • Page 69

    9. Technical board information 60 r5976766 rlm g5 22/04/2004.

  • Page 70

    10. Mechanical parts identification 10. Mechanical parts identification overview • projector lamp box • projector power box • shutter • projector input box • lens holder • rigging assembly • projector bottom assembly • projector top cover assembly • projector front assembly • projector assembly 10.1...

  • Page 71

    10. Mechanical parts identification item ref. Description quantity 2633 3105 280 800 screw m m3*0.5*25 non-h hexi s 3 2634 3110 111 100 case nut m3*0.5 s20c 3 2636 3250 204 000 mirror ir filter borofloat hex 1 2637 3422 001 300 spacer support ny66 94v2 4 2638 3455 033 001 bracket secc t=0.8 lbox wal...

  • Page 72

    10. Mechanical parts identification item ref. Description quantity 52 3455 042 101 cap door secc t0.6 1 86 0990 072 300 power supply 250w/200w(ctl)pu 2 87 3100 300 600 screw m m3*0.5*6 pan c s+p s20 15 88 3100 310 600 screw m m3*0.5*6 pan c s+p s20 20 89 3105 055 700 screw m#4-40*14 hex h brass ni 2...

  • Page 73

    10. Mechanical parts identification 10.3 shutter exploded view item ref. Description quantity 2574 3100 300 600 screw m m3*0.5*6 pan c s+p s20 3 2575 3105 147 700 screw m m2.5*0.45*16 ff c s18c 2 2576 3105 261 600 screw m m2.5*0.45*6 pan c s+p s20c ni 2 2577 3109 013 900 scew t m3*0.5*8 pan c s s18c...

  • Page 74

    10. Mechanical parts identification item ref. Description quantity 2820 3797 037 500 input box assembly 1 2821 3100 000 600 screw m m3*0.5*6 flat c s20c zn 4 2822 3100 300 600 screw m m3*0.5*6 pan c s+p s20c zn 18 2823 3109 012 100 screw t 3*1.27*6 pan c s20c 3 2824 3109 093 500 screw t 2.6*0.9*8 pa...

  • Page 75

    10. Mechanical parts identification 10.5 lens holder exploded view item ref. Description quantity 1241 3100 001 600 screw m m3*0.5*16 flat c s20c 4 1242 3100 300 800 screw m m3*0.5*8 pan c s+p s20 2 1243 3100 310 600 screw m m3*0.5*6 pan c s+p s20 1 1244 3105 049 100 screw m m2*0.4*6 flat c s10c n 1...

  • Page 76

    10. Mechanical parts identification item ref. Description quantity 2871 xxa576078 clips d8 spth 4 2872 xxb356331 foot insert d9.5 black rigging 4 2873 xxb361710 screw d923 m3x10st 16 2874 xxb362626 nut hex socket dowel m6x20 8 2875 xxg116090 screw hex socket m5*8 2 2876 xxg192900 screw set m4x6 4 28...

  • Page 77

    10. Mechanical parts identification 10.7 projector bottom assembly parts of the projector bottom assembly item ref. Description quantity 5 3100 300 600 screw m m3*0.5*6 pan c s+s20c zn 2 7 3105 094 100 screw m m8*1.25*15 round c+s s20c 3 9 3105 120 600 screw m m4*0.7*8 pan c s+s10c zn 15 18 3371 007...

  • Page 78

    10. Mechanical parts identification 10.8 projector top cover assembly parts of the projector top assembly item ref. Description quantity 5 3100 300 600 screw m m3*0.5*6 pan c s+s20c zn 4 9 3105 120 600 screw m m4*0.7*8 pan c s+s10c zn 1 10 3105 120 700 screw m m4*0.7*10 pan c s+s10c zn yel 9 11 3106...

  • Page 79

    10. Mechanical parts identification 10.9 projector front assembly parts of the front cover assembly item ref. Description quantity 42 3455 026 800 bracket front secc t+1.2 1 43 3455 026 901 bracket right secc t+1.2 1 45 3455 028 300 studs panex stee wing l10 1 46 3455 028 400 recptacles steel rivet ...

  • Page 80

    10. Mechanical parts identification 10.10projector assembly parts of the projector assembly item ref. Description 3 3797 035 900 power box 17 3240 973 200 rubber sponge 100sm 241*48 t2 18 3371 007 600 bottom al 500mm t=3.0 painting 21 3390 105 000 top cover pc+abs 94v-5 painting 22 3390 105 100 fron...

  • Page 81

    10. Mechanical parts identification 72 r5976766 rlm g5 22/04/2004.

  • Page 82: 11. Light Pad Adjustment

    11. Light pad adjustment 11. Light pad adjustment overview • lens holder (scheimpflug) • illumination system 11.1 lens holder (scheimpflug) adjustment controls on the lens holder the following adjustment controls and locks are provided on the front of the lens holder: • a, b and c: 3 x m10 nuts for ...

  • Page 83

    11. Light pad adjustment 6. Proceed to overall focus, using the adjustable nuts a, b and c. Added picture indicates the picture rotation around the vertical, horizontal or diagonal axis when turning the respective nut. (image 11-3) tip: the adjustment of the nuts a, b and c have an influence each ot...

  • Page 84

    11. Light pad adjustment 11.2 illumination system overview adjustment controls a b c e cold mirror d image 11-4 overview adjustment controls a rod rotation b light spot size adjustment c fixation screw light spot sharpness adjustment ring d light spot sharpness adjustment e cold mirror adjustment sc...

  • Page 85

    11. Light pad adjustment e cold mirror e 5.5m m image 11-6 nominal setting of the cold mirror alignment of the illumination path 1. Turn on the projector and displays a white test pattern (see manual). 2. Adjust the folding mirror until the dmd is illuminated by the light spot symmetrically. (image ...

  • Page 86

    11. Light pad adjustment a b c d light spot dmd dmd a d image 11-8 light spot sharpness adjustment a b c d light spot dmd dmd dmd 1 2 3 b b image 11-9 light spot size adjustment alignment of the cold mirror 1. Place a light meter at the center of the screen. 2. Adjust the 2 tilt screws (e1) and (e2)...

  • Page 87

    11. Light pad adjustment e cold mirror e 1 2 3 1 2 3 image 11-10 cold mirror position alignment 78 r5976766 rlm g5 22/04/2004.

  • Page 88

    12. Projector suspension/stacking 12. Projector suspension/stacking 12.1 stacking projectors how to stack projectors up to 2 projectors can be stacked on each other without using extra tools or accessories. 1. Put the second projector on the first one, matching the rigging points of the second proje...

  • Page 89

    12. Projector suspension/stacking c aution : be sure the safety working loud of the used security cables and appropriate connectors are suffi- cient to support one projector. Refer to the supplier of the security cable for safety details 12.2 projector suspension what is provided? Slots (a) are prov...

  • Page 90

    12. Projector suspension/stacking (1) (2) (3) (4) (5) (6) image 12-5 mounting the doughty clamps how to hook the clamp onto the truss beam 1. Open the clamp by loosening the clamp lock. (image 12-6) 2. Hook the clamp onto the truss beam. The built-in clamp trigger automatically shuts the clamp aroun...

  • Page 91

    12. Projector suspension/stacking 82 r5976766 rlm g5 22/04/2004.

  • Page 92

    13. Maintenance of the projector 13. Maintenance of the projector 13.1 air filters about maintaining the air filters it is recommended that you replace the air filters (located at the bottom of the projector) when you replace the lamp - or sooner, in dusty or dirty environment. In the latter case, c...

  • Page 93

    13. Maintenance of the projector a b image 13-2 c image 13-3 available kit all the 5 air filters are assembled to 1 kit, order number r401045k 13.2 cleaning the lens to minimize the possibility of damaging the optical coating or scratching exposed lens surface, we have de- veloped recommendations fo...

  • Page 94

    13. Maintenance of the projector necessary tools toraysee tm cloth (delivered together with the lens kit). Order number : r379058. How to clean the lens ? Proceed as follow : 1. Always wipe lenses with a clean toraysee tm cloth. 2. Always wipe lenses in a single direction. Warning: do not wipe back ...

  • Page 95

    13. Maintenance of the projector 86 r5976766 rlm g5 22/04/2004.

  • Page 96: 14. Software Update

    14. Software update 14. Software update overview • installation requirements • interconnection pc/projector • projector software update procedure 14.1 installation requirements computer hardware • standard pc with one free serial port (com1 or com2) • rs232 straight communication cable. Computer sof...

  • Page 97

    14. Software update 14.3 projector software update procedure how to download the projector software? 1. Go to the barco partnerzone (htpp:/www.Partnerzone.Events.Barco.Com) and login. (image 14-2) note: if you don’t have a login, start the registration procedure to get a log in (username + password)...

  • Page 98

    14. Software update image 14-3 partnerzone software updates image 14-4 partnerzone product selection r5976766 rlm g5 22/04/2004 89.

  • Page 99

    14. Software update image 14-5 partnerzone product software download image 14-6 file download image 14-7 software source save image 14-8 software source downloading 90 r5976766 rlm g5 22/04/2004.

  • Page 100

    14. Software update how to unzip the downloaded zip file the downloaded file is a compressed merged file. Extracting the merged files can be performed using the software program winzip. 1. Click the downloaded file r32...... And press the right button on the mouse. (image 14-9) the select window dis...

  • Page 101

    14. Software update 2 3 1 4 image 14-10 fill out the download parameters image 14-11 baudrate set up image 14-12 filling out the name of the source file 92 r5976766 rlm g5 22/04/2004.

  • Page 102

    14. Software update image 14-13 download confirmation it is recommended to close all running programs before starting the download. R5976766 rlm g5 22/04/2004 93.

  • Page 103

    14. Software update 94 r5976766 rlm g5 22/04/2004.

  • Page 104

    15. Troubleshooter rlm r5 performer 15. Troubleshooter rlm r5 performer 15.1 start-up without audible relay click troubleshooter cn12[4] trouble shooter rlm g5p start-up without audible relay click no relay click sound when switching on nok ok connect to another power outlet nok replace the power co...

  • Page 105

    15. Troubleshooter rlm r5 performer 15.2 led 1, 2 and 3 light up red continuously troubleshooter trouble shooter rlm g5p led1-led2 and led3 light up red (continuously) led1-led2 and led3 light up red (continuously) ok nok led3 led2 led1 power down the projector and replace the lamp module nok replac...

  • Page 106

    15. Troubleshooter rlm r5 performer indication of parts mentioned in troubleshooter mcu board lamp info pmp board a b image 15-3 parts mentioned in troubleshooter r5976766 rlm g5 22/04/2004 97.

  • Page 107

    15. Troubleshooter rlm r5 performer 98 r5976766 rlm g5 22/04/2004.

  • Page 108: Trouble Shooter Rlm G5P

    Trouble shooter rlm g5p led1 and led2 light up red led 3 lights up green and flashes 60s led1and led2 light up red led 3 lights up green and flashes 60s ok nok led3 led2 led1 nok check the cable between ballast and mcu board nok replace the cable check on mcu board j203[3]=+5v j213[3]=+5v ok lamp li...

  • Page 109: Troubleshooter Rlm G5P

    Replace the pmp board nok ok replace the mcu board ok replace the mcu board ok ok replace the front ir board ok replace the front ir board troubleshooter rlm g5p led1, led2, led 3 do not light up led1,led2,led 3 do not light up ok led3 led2 led1 replace the led/ir board nok be sure you have heard th...

  • Page 110

    A. Technical specifications a. Technical specifications a.1 rlm r5 performer summary light output 4500 ansi lumen resolution 1024 x 768 (native) 1600 x 1200 (max) contrast ratio 900 : 1 (full field) brightness uniformity 90 % lamp lifetime (max): 1500 hrs lifetime (typ): 1000 hrs lamp power: 2 x 250...

  • Page 111

    A. Technical specifications 100 r5976766 rlm g5 22/04/2004.

  • Page 112: Index

    Index index a adjustment 73 light pad 73 air filters 83 available spares 15 b block diagram 11 projector 11 simplified 11 board information 47 bock diagram 12 expanded 12 bottom assembly 68 button panel 17 removal 17 c cold mirror 45 connector removal 13 instructions 13 conventions 13 cover removal ...

  • Page 113

    Index stacking 79 r random boards 55 rear cover 17 removal 17 removal 17–22, 33, 42–44 button panel cover 17 fan 9 43 lamp house 43 lamp unit 33 light pipe 44 light pipe adj. Screw cover 42 pmp shield 22 rear cover 17 side cover 20–21 side shield 21 top cover 18 top shield 19 replacement 44 light pi...

  • Page 114

    Revision sheet to: barco nv events/documentation noordlaan 5, b-8520 kuurne phone: +32 56.36.89.70, fax: +32 56.36.88.24 e-mail: antoon.Dejaegher@barco.Com, web: www.Barco.Com from: date: please correct the following points in this documentation (r5976766/00): page wrong correct r5976766 rlm g5 22/0...