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Barco RLM W8 Service Manual

Other manuals for RLM W8: User Manual, Technical Specifications
Manual is about: 8,000 lumens, WUXGA, 3­chip DLP projector

Summary of RLM W8

  • Page 1

    - 1 - service manual barco rlm w8.

  • Page 2

    - 2 - version description date 00 initiation aug. 17, 2010

  • Page 3: Barco Rlm W8 Projector

    - 3 - barco rlm w8 projector please note the information contained herein is based on the experience and knowledge relating to the subject matter gained by barco prior to publication. No patent license is granted by this information. Barco reserves the right to change this information without notice...

  • Page 4: Table of Contents

    - 4 - table of contents z introduction of the product & safety precautions z unpack the unit z block diagram z remote control use z board location z fan location z cleaning unit procedure z kits definition & pictures z replacing procedures z rs-232 communication z recommended spare part list z softw...

  • Page 5

    - 5 - z introduction of the product & safety precautions barco (rlm w8) is compact wuxga (1920 x 1200 widescreen ultra extended graphics array ), and 3-chip dlp tm high-definition images projector. It shares a common mechanical, electrical, and optical platform. Barco (rlm w8) is designed with 0.67”...

  • Page 6

    - 6 - caution: *the projection lens surface has a special coating. 1. Do not use abrasive cleaners and detergents or solvents on the surface. 2. To prevent discoloration or fading, avoid getting cleaner on the projector case c). Cleaning the main unit 1. Clean with a soft fuzz-free cloth. In case of...

  • Page 7

    - 7 - the interval is depending on the smoke density. Dust clogs at the filter will prevent the projector from drawing cool air to lower the internal temperature. This could lead to overheating and cause the projector to malfunction or become damaged. Use a vacuum cleaner to clean the ventilation sl...

  • Page 8

    - 8 - step2: remove the dirty filter; you can clean it directly using water. Leave it to dry before replacing it for further use. If the filter is broken or greasy, please replace it by a new one. (filter part nr: r9899704). Take out the filter and clean it step3: insert the clean filter. Put the cl...

  • Page 9

    - 9 - step4: reattach the filter cover and tighten the two screws. Close the filter cover then, fasten the two screws.

  • Page 10

    - 10 - e). Lamp replacement the lifecycle of ordinary projection lamp typically lasts for 1500 hours before requiring replacement (different lamp configurations will affect lamp life). From the osd menu, you can go to lamps Æ lamp1 or 2 run time to check how long a lamp has been used. You should als...

  • Page 11

    - 11 - step3: use screwdriver to loosen the screws as shown in the illustration. Loosen the 2 screws step4: grasp the metal rod on the lamp cover and pull the lamp out. Pull the two lamps step5: insert the new lamp in the direction shown in the illustration into the lamp assembly; tighten the two sc...

  • Page 12

    - 12 - step6: replace the lamp cover and firmly secure the two screws on the lamp cover. Tightly lock the two screws step7: reconnect power to the projector and reset the lamp usage timer. Refer to osd menu description Æ service Æ lamp1, 2 run time..

  • Page 13

    - 13 - 2. Compliance of safe repair be sure to read this service manual before providing services. In the projector, full consideration is taken to ensure the safety for a fire, electric shock, injury, harmful radiation, and substance. Therefore, observe the notice described in this service manual s...

  • Page 14

    - 14 - technical specification technical specification feature product name barco rlm w8 dimensions 670(l) x 517(w) x 247(h) mm weight kg dmd tech. Ti dlp wuxga 0.67" 3- chip dc3 dmd resolution wuxga (1920 x 1200) lamp 330 x 2 uhp w brightness 6300 ansi (6600 center) (+/-10%) lumen lens shift manual...

  • Page 15

    - 15 - 6. Composite (video)- 1 rca x 1 7. Rs-232c in x 1 8. 12v trigger x 2 9. Ir ext. X 1 10.10/100 base-t (rj-45) x 1 11. Sdi in & sdi out communication/control terminals 1. Rs-232c (d-sub 9 pins connector) (38400kb) 2. 10/100 base-t (network) inlet ntc x 1 thermal sensor outlet ntc x 1 front x 1 ...

  • Page 16

    - 16 -.

  • Page 17: System Flow Chart

    - 17 - troubleshooting & error code system flow chart lamp ignition system status.

  • Page 18

    - 18 -.

  • Page 19: Led Status

    - 19 - led status the table for the 3 led indicators as below: status blue (stan dby) green (power) red (issue) 1. Standby 2. Lamp is approaching end of life repeat repeat 3. Cooling / warm up repeat 4. Power on / normal 5. Lamp fail repeat 6. Lamp door open repeat 7. Fan fail repeat 8. Over tempera...

  • Page 20: Error Code Description List

    - 20 - error code description list barco rlm w8 error message no. Error message led status description 0 errmsgovertempinlet: 7 inlet (ti) sensor over temperature (53 c) 1 errmsgovertempdmd: 7 dmd(tc) sensor over temperature(69 c) 2 errmsgovertemplamp1: 7 lamp 1 over temperature 3 errmsgovertemplamp...

  • Page 21

    - 21 - 30 errmsgfan11rotateerror: 6 fan 11 rotation error 31 errmsgfan12rotateerror: 6 fan 12 rotation error 32 errmsglamp2litfail: 4 lamp 2 shut down while system is working 33 errmsgballast2uarterror: 8 ballast 2 uart communication failure 34 errmsggtinlettp: 8 reserved 35 errmsggtdmdtp: 8 reserve...

  • Page 22

    - 22 - as all above led display and error code, they will be checked in the error mode when system gets error or problem. When there are two conditions as below appearing, you must enter error mode. 1. Lamp extinguish 2. After system light “red” led, then it will enter error mode once system get err...

  • Page 23

    - 23 - j7: inlet (ti) sensor j11: dmd (tc) sensor j21: lamp a lamp ballast bd j24: lamp b.

  • Page 24: Fan Status

    - 24 - fan status fan no. Function type cn - bd connect fan 1 power fan a cn9801 fan 2 power fan b cn9802 fan 3 r/g dmd fan cn9803 fan 5 prism cooling fan cnf1 - fan a bd cn9804 fan 4 b dmd fan cn9806 fan 6 engine exhaust fan cn9807 fan 8 lamps exhaust fan cn9808 fan 11 fan 8 hub take care cnf2 - fa...

  • Page 25

    - 25 - rs-232 command of fans control statement as below: op fan1~ fan12 = x , where x is the value about the fan speed, it can be setting op fan1~fan12 ? , it can be get fan speed op fan.All ? , it can be get all the fan speed. Op prerr , check last error code op chevi = 0 , it can be set fan speed...

  • Page 26

    - 26 - please follow below three kinds of error debugging to get error code: z use rs-232 command to get error code for debugging, please kindly refer to page 45 (rs-232 communication) for set-up and debugging. Z use web browser (rj-45) to get error code for debugging. The web browser can be used to...

  • Page 27: Timing Chart

    - 27 - z timing chart supported signal timings (dvi) signal type resolution frame rate v ideo s- video scar t y- p r- p b bnc - rgbhv bnc - yuv hd15 - rgbhv hd15 - yuv hdm i - rgb (eia t imin g ) hdm i - yuv 8-bit (eia t imin g ) 640x480 59.94 x x x 640x480 74.99 x x x 640x480 85 x x x 800x600 60.32...

  • Page 28

    - 28 - 480i 59.94 x 576i 50 x 480p 59.94 x x x x x x x edtv 576p 50 x x x x x x x 1035i 60 x x x x x x x 1080i 50 x x x x x x x 1080i (aus) 50 x x x x x x x 1080i 59.94 x x x x x x x 1080i 60 x x x x x x x 720p 50 x x x x x x x 720p 59.94 x x x x x x x 720p 60 x x x x x x x 1080p 23.98 x x x x x x x...

  • Page 29

    - 29 - timing name freq. H(khz) freq. V(hz) clock (m hz) h period h display h sync h backp v total v display v sync v backp 640*480-60 31.47 59.93 25.175 800 640 96 40 525 480 2 25 640*480-75 37.5 75 31.5 840 640 64 120 500 480 3 16 640*480-85 43.27 85.01 36 832 640 56 80 509 480 3 25 800*600-60 37....

  • Page 30

    - 30 - 1920x1200 61.816 49.93 158.25 2560 1920 200 320 1238 1200 6 29 1400x1050 65.517 59.98 121.75 1864 1400 144 232 1089 1050 4 32 1035i 33.75 60 74.25 2200 1920 44 148 562 517 5 35 1080i 28.13 50 74.25 2640 1920 44 148 562 540 5 15 1080i (aus ) 31.25 50 72 2304 1920 168 184 625 540 5 57 1080i 33....

  • Page 31: Remote Control Use

    - 31 - z remote control use projector remote control below table lists the ir codes that the product is compatible with and capable of responding to. Note that there are a number of functions that are not available on the included remote. These non-remote functions are provided so that maximum funct...

  • Page 32

    - 32 - table : barco ir codes & keynames no. Code 1 code 2 rs232 keyname remote button description 0-2 0x09 0xb9 power.Off turn power off. 0-3 0x15 0xba menu menu bring up or cancel menu display. 0-4 0x17 0xbb enter enter keypad enter. 0-5 0x18 0xbc cur.Down keypad down arrow. 0-6 0x1a 0xbd cur.Up k...

  • Page 33

    - 33 - table : barco ir codes & keynames no. Code 1 code 2 rs232 keyname remote button description 0-16 0x8d 0xcd src.3 switch the active source to source 3. 0-17 0x8e 0xce src.4 switch the active source to source 4. 0-18 0x8f 0xcf src.5 switch the active source to source 5. 0-19 0x93 0xd3 saturat s...

  • Page 34

    - 34 - for the included remote control, the following is required: • the projector and the remote shall be designed together to have a 40 feet range from the front of the projector and a 20 feet range from the top. • the dispersion angle from the ir emitter(s) shall be at least 15 degrees. • there a...

  • Page 35

    - 35 - figure 1: ir remote control layout for the projector ir interface, the following is required: • the projector and the remote shall be designed together to have a minimum 40 feet range from the front of the projector and a minimum 20 feet range from the top. • the ir receivers should be placed...

  • Page 36

    - 36 - figure 2: ir reception angles.

  • Page 37

    - 37 - remote control installation.

  • Page 38: Software Download Process

    - 38 - z software download process projector firmware download procedures 1. Firmware downloads procedure: 1-1. Connect the ac power of the projector and have the projector in standby mode. 1-2. Connect the rs-232 cable between the projector and the pc. 1-3. Open the firmware upgrade tool accompanie...

  • Page 39

    - 39 - 1-7. Click “upgrade sw” to start the firmware upgrades process. Prior to the firmware upgrade process, you will be prompted with a warning dialog box for confirmation and click “yes” to proceed the firmware upgrade process. 1-8. The firmware upgrade process indicator of micro-control board (t...

  • Page 40

    - 40 - 1-10. Depending on the file size of the firmware, it may take about 12 ~ 25 minutes before the firmware upgrading can be finished. The following dialog box will be shown after finishing the firmware upgrade process. Click “ok” button and “exit” from the menu to exit from the whole firmware up...

  • Page 41

    - 41 - 2-4. Input the command “op dlw2 = 1” on the terminal 2-5. Close and exit the terminal program. 2-6. Activate the sxw2 firmware updater program for the firmware upgrade of sxw2 chip. And select “uart” in the “targets on”.

  • Page 42

    - 42 - 2-7. Click “search” button, the available com port (likes com:1) will be listed after searching and shown as follows 2-8. Click on the available com port (e.G. Com: 1 in this example) and select the target firmware (image file) by clicking the “browse …” button. 2-9. After selecting the firmw...

  • Page 43

    - 43 - 3-4. Key in the projector ip on the web browser (the recommended web browser is ie 6.0 or later version, the default ip is 192.168.0.100) to see the embedded webpage. The ip can be accessed via the rs command “op net.Ipaddr ?” with a terminal program. 3-5. Make sure the dhcp is “disable”, if ...

  • Page 44

    - 44 - 3-6. Key in the ip address and followed by “/firmwareupdate.Htm” on the url box as below to activate the firmware update procedure http://192.168.0.100/firmwareupdate.Htm and click the “update” button to start the firmware upgrade process. 3-7. The following message will be shown on the displ...

  • Page 45

    - 45 - 3-9. Wait until the firmware upgrade process finished. 3-10. The following message will be shown after the firmware upgrade procedure. Just press the “re login” button to finish the whole firmware upgrade process of rj-45 module. Browse browse.

  • Page 46

    - 46 - 3-11. Rj-45 test procedures key in your projector ip to web browser information.

  • Page 47

    - 47 - 4. Barco rlm w6/w8 ballast firmware upgrade procedure ballast firmware upgrade procedure: 1. Before proceeding the following ballast firmware upgrade procedure, please download and install osram unishape tool (osramflashx) from osram website . 2. Connect the ac power of the projector and have...

  • Page 48

    - 48 - 8. Press “browse” button and then locate and select the new ballast firmware to be flashed. 9. Press “program” button to start the ballast firmware update. While the firmware update process is proceeding, you will see a progress indicator as follows. 10. Wait until the firmware update process...

  • Page 49

    - 49 - 11. Switch off the ac power of the projector. 12. Repeat the above steps #2 ~ #11 for the firmware upgrade of the other ballast and in step #6, please input the command “op dlba2” to specify ballast2 as the target ballast to be updated. The other steps are the same..

  • Page 50

    - 50 - after finishing downloading all software in projector, please go to osd to check your revision confirmation or go to rs-232 to command for confirmation. (a). Osd (b). Rs-232 please key in “op sw.Ver ?” and, you can get all software revision. Or, please key in “op soft.Version ?” and, you can ...

  • Page 51: Rs-232 Communication

    - 51 - z rs-232 communication rs-232 operation executive command z interface and requirements the rs-232 commands use only ascii characters which can be entered using a typical terminal emulator like windows hyperterminal with the following setting: bits per second: 38400 data bits: 8 parity: none s...

  • Page 52

    - 52 - operation commands values execute (none) performs an action such as a reset. Motor operation command: for motor control like lens shift, focus and zoom, the parameters “+ ” and “- ” are defined as follows. Command item command system action focus + - + => focus near, - => focus far zoomio + -...

  • Page 53

    - 53 - input: op auto.Img [cr] response: op auto.Img the list of valid operation commands for barco rlm w8 is shown in below table. Barco rlm w8 operation commands command item operation commands values notes 1-1 input.Sel = ? 0 = hdmi 1 1 = hdmi 2 2 = rgb d-15 3 = yuv 1 4 = rgbhv/yuv2 5 = composite...

  • Page 54

    - 54 - barco rlm w8 operation commands command item operation commands values notes 2-3 saturat = ? + - 0 - 200 note2; note4 2-4 tint = ? + - 0 - 200 note2; note4 2-5 sharp = ? + - 0 - 200 note2 2-6 nr = ? + - 0 - 200 note2 2-7 color.Temp = ? 0 = 3200k 1 = 5400k 2 = 6500k 3 = 9300k 4 = native note2;...

  • Page 55

    - 55 - barco rlm w8 operation commands command item operation commands values notes 3-1 zoom = ? 0 = off 1 = crop 2 = zoom note2; note6 3-2 pip.Sel = ? 1 = hdmi 1 2 = hdmi 2 3 = rgb d-15 4 = yuv 1 5 = rgbhv/yuv2 6 = composite video 7 = s-video 8 = rgb-s 9 = sdi/hdsdi/3g note1; note9; please refer to...

  • Page 56

    - 56 - barco rlm w8 operation commands command item operation commands values notes 5-2 ceil.Mode = ? 0 = floor 1 = ceiling note1 5-3 zoomio + - + = zoom out - = zoom in motor command; note1 5-4 focus + - + = focus near - = focus far motor command; note1 5-5 vert.Offset + - + = up - = down motor com...

  • Page 57

    - 57 - barco rlm w8 operation commands command item operation commands values notes 5-10a lens.Center (execute) note1 5-11 h.Keystone = ? + - -350~+350 note1; note15 5-12 v.Keystone = ? + - -200~+200 note1; note15 5-13 warp.Rotat = ? + - -20~ +20(in ¼ ∘ unit) note1 5-14 warp.Pinbrl = ? + - -100 ~ +1...

  • Page 58

    - 58 - barco rlm w8 operation commands command item operation commands values notes 5-28 scen.Blk.Left scen.Blk.Right = ? + - 0 ~ 32 note1 ; note 17 multiple of 4;the adjustable range and 4-multiple restrictions are per geo semi’specification. 5-29 scen.Red = ? + - 0 ~ 32 note1 5-30 scen.Green = ? +...

  • Page 59

    - 59 - barco rlm w8 operation commands command item operation commands values notes 6-11 btn.1 = ? 0 = hdmi 1 1 = hdmi 2 2 = rgb d-15 3 = yuv 1 4 = rgbhv/yuv2 5 = composite video 6 = s-video 7 = rgb-s 8 = sdi/hdsdi/3g 6-12 btn.2 = ? 0 = hdmi 1 1 = hdmi 2 2 = rgb d-15 3 = yuv 1 4 = rgbhv/yuv2 5 = com...

  • Page 60

    - 60 - barco rlm w8 operation commands command item operation commands values notes 6-14 btn.4 = ? 0 = hdmi 1 1 = hdmi 2 2 = rgb d-15 3 = yuv 1 4 = rgbhv/yuv2 5 = composite video 6 = s-video 7 = rgb-s 8 = sdi/hdsdi/3g 6-15 btn.5 = ? 0 = hdmi 1 1 = hdmi 2 2 = rgb d-15 3 = yuv 1 4 = rgbhv/yuv2 5 = com...

  • Page 61

    - 61 - barco rlm w8 operation commands command item operation commands values notes 6-17 trig.2 = ? 0 = 5:4 1 = 4:3 2 = 16:10 3 = 16:9 4 = 1.88 5 = 2.35 6 = letterbox 7 = native 8 = unscaled 9 = auto note1 6-18 auto.Src = ? 0 = off 1 = on note1 6-19 lang = ? 0 = english 1 = french 2 = spanish 3 = ge...

  • Page 62

    - 62 - barco rlm w8 operation commands command item operation commands values notes 7-5 pip.Src ? 0 = off 1 = hdmi 1 2 = hdmi 2 3 = rgb d-15 4 = yuv 1 5 = rgbhv/yuv2 6 = composite video 7 = s-video 8 = rgb-s 9 = sdi/hdsdi/3g note1 7-6 pixel.Clock ? In mhz ; note2 7-7 signal ? Note2 7-8 h.Refresh ? N...

  • Page 63

    - 63 - barco rlm w8 operation commands command item operation commands values notes 8-12 cs_cust_my = ? 000 ~ 999 p7 command; note1 8-13 cs_cust_yx = ? 000 ~ 999 p7 command; note1 8-14 cs_cust_yy = ? 000 ~ 999 p7 command; note1 0.1 picture.Mute = ? 0 = off 1 = on 0.2 power.On (execute) 0.3 power.Off...

  • Page 64

    - 64 - barco rlm w8 operation commands command item operation commands values notes 0.6 errcode ? 0=errmsgovertempinlet: 1=errmsgovertempdmd: 2=errmsgovertemplamp1: 3=errmsgovertemplamp2: 4=errmsgovertempballast1: 5=errmsgovertempballast2: 6=errmsgfaniniterror: 7=errmsgfan1rotateerror: 8=errmsgfan2r...

  • Page 65

    - 65 - note9: pip.Sel can not be set to 0. Note10: not applicable when pip is off. Note11: not applicable when lamp is cooling. Note12: not applicable when eco.Net.Pow is on. Note13: only mcu version number will be read back in standby mode. Note14: not applicable when the internal pattern is displa...

  • Page 66: - -

    - 66 - appendix 1: main select hdmi 1 hdmi 2 rgb d-15 yuv 1 rgbhv / yuv 2 composite video s-video rgb-s sdi/hdsdi/3g hdmi 1 - o o o o o o - hdmi 2 - o o o o o o - rgb d-15 o o - - o o o o yuv 1 o o - - o o - o rgbhv / yuv 2 o o - - o o - o composite video o o o o o - - o s-video o o o o o - - o rgb-...

  • Page 67

    - 67 - appendix 3: the allowable combinations of warp, blanking and scenergix were summarized as the following table x indicates a not-allowed combination ok indicates a allowed combination.

  • Page 68: Block Diagram

    - 68 - z block diagram all function.

  • Page 69: Power Function

    - 69 - power function dual ballast (330w x 2) (cn102, q106).

  • Page 70: Replacing Procedures

    - 70 - z replacing procedures 1. Top cover disassembly 1. Loosen the 14 pcs m4*6 screws. 2. Open the top cover and take off the top cover..

  • Page 71: Board Location

    - 71 - z board location.

  • Page 72

    - 72 - 2. Exchange motor board 1. Unplug the 7 pcs connectors on the motor board. 2. Loosen the 4 pcs m3*6 screws then you can exchange motor board..

  • Page 73

    - 73 - 3. Exchange fan a / fan b / fan c board 1. Loosen each 2 pcs m3*6 screws then you can exchange fan a / fan b / fan c board..

  • Page 74

    - 74 - 4. Exchange micro control board / video board / w2 board / rj-45 board / keypad board / ir board 1. Loosen 7 screws then take off the cover bracket. 2. Open the cover of control module and take off it..

  • Page 75

    - 75 - 3. Loosen 4 pcs m4*6 screws on the right side of back cover. 4. Loosen 3 pcs m4*6 screws on the terminal side of back cover..

  • Page 76

    - 76 - 5. Loosen 4 pcs m4*6 screws on the left side of back cover. 錯誤 ! 6. Loosen 2 pcs long hex-screws on the ac power of back cover and 2 pcs m4*6 screws on the bottom of back cover..

  • Page 77

    - 77 - 7. Loosen 1 pc m4*6 screw on the control module. 8. Unplug the 2 pcs connectors from back cover, and then tear down the back cover..

  • Page 78

    - 78 - 9. Pull the rear cover and take off it. 10. Loosen 1 pc m3*6 screw on the back cover, and then tear down the back ir board..

  • Page 79

    - 79 - 11. Loosen 4 pcs m3*6 screws on the back cover, and then tear down the keypad board. 12. Unplug the 3 pcs connectors on the left side of w2 board..

  • Page 80

    - 80 - 13. Unplug the 3 pcs connectors on the right side of w2 board. 14. Unplug the 8 pcs connectors on the right side of micro control board..

  • Page 81

    - 81 - 15. Unplug the 7 pcs connector on the left side of micro control board. 16. Unplug the 1 pc connector on the video board..

  • Page 82

    - 82 - 17. Loosen the 16 pcs screws on the rear cover. 18. Pull the whole control module..

  • Page 83

    - 83 - 19. Loosen the 3 pcs m3*6 screws on the micro control board. 20. Disconnect the left connector under micro control board..

  • Page 84

    - 84 - 21. Disconnect the right connector under micro control board. 22. Pull the micro control board..

  • Page 85

    - 85 - 23. Unplug the connector and loosen 1 pc m3*6 screws on the rj-45 board. 24. Loosen 2 pcs m3*6 screws on the bracket..

  • Page 86

    - 86 - 25. Strip down the bracket from control module. 26. Loosen the 7 pcs m3*6 screws on the video board..

  • Page 87

    - 87 - 27. Strip down the video board. 28. Loosen the 4 pcs m3*6 screws on the w2 board..

  • Page 88

    - 88 - 29. Strip down the w2 board..

  • Page 89

    - 89 - 5. Exchange ballast board / power board 1. Remove the 1 pc m3*6 screws on the bracket. 2. Tear down and take off the bracket. 3. Loosen the 4 pcs m4*6 screws on right of right side cover of projector..

  • Page 90

    - 90 - 4. Loosen the 4 pcs m4*6 screws on bottom of right side cover of projector. 5. Loosen the 2 pcs m3*6 screws on surface of power module. 6. Loosen the other 3 pcs m3*6 screws on surface of power module..

  • Page 91

    - 91 - 7. Loosen the 1 pc m3*6 screws on top right root of power module. 8. Loosen the 1 pc m3*6 screw on top left root of power module. 9. Loosen the 1 pc m3*6 screw on down left root of power module..

  • Page 92

    - 92 - 10. Loosen the 1 pc m3*6 screw on down right root of power module. 11. Unplug the 2 pcs lamp high-voltage connectors from power module. 12. Loosen the 4 pcs m3*6 screws on side of power module..

  • Page 93

    - 93 - 13. Open the top cover of power module upward. 14. Be careful to pull the wire from indentation of power module. 15. Unplug the 8 pcs m3*6 screws and tear down the 2 pcs ballasts..

  • Page 94

    - 94 - 16. Loosen the 3 pcs m3*6 screws on the top of power board. 17. Loosen the 3 pcs m3*6 screws on the down of power board. 18. Tear down power board from power module..

  • Page 95

    - 95 - 6. Exchange dmd engine / integrator system assembly 1. Loosen the 4 pcs m4*6 screws on the left of left side cover of projector. 2. Loosen the 4 pcs m4*6 screws on the down of left side cover of projector. 3. Loosen 6 pcs m3*6 screws to remove bracket..

  • Page 96

    - 96 - 4. Loosen 5 pcs φ 3*6 screws and take off the bracket. 5. Loosen the 1 pc m3*6 screw near the front of fan b board. 6. Loosen another 1 pc m3*6 screw near the front of fan b board..

  • Page 97

    - 97 - 7. Loosen 1 pc m3*6 screw near the back of fan b board. 8. Loosen another 1 pc m3*6 screw near the back of fan b board. 9. Loosen another 1 pc m3*6 screw near the back of fan b board..

  • Page 98

    - 98 - 10. Take off the top cover module of air output. 11. Loosen 3 pcs m4*10 screw and take off the bottom cover module of air output. 12. Loosen 1 pc m3*6 screw on bracket of fip..

  • Page 99

    - 99 - 13. Loosen another 1 pc m3*6 screw on bracket of fip. 14. Loosen another 1 pc m3*6screw on bracket of fip. 15. Loosen 1 pc m3*6 screw on the bracket of fan 9 & fan10 board..

  • Page 100

    - 100 - 16. Take off the bracket of fip. 17. Loosen 1 pc m3*6 screw on the bracket of fan 9 & fan10 board. 18. Loosen 1 pc m3*6 screw on the bracket of fan 9 & fan10 board..

  • Page 101

    - 101 - 19. Take off the bracket of fan 9 & fan10 board. 20. Loosen 3 pcs m3*6 screws and take off the bracket of fip. 21. Loosen 2 pcs m4*10 screws on lens mount cover..

  • Page 102

    - 102 - 22. Loosen 2 pcs m4*10 screws on bottom of lens mount cover. 23. Loosen 1 pc m4*8 screws to remove front panel. 24. Push the small front panel from right to left..

  • Page 103

    - 103 - 25. Tear down the small front panel. 26. Loosen 4 pc m3*6 screws on bottom of front cover, then take off the front cover..

  • Page 104

    - 104 - 27. Loosen 7 pcs m4*10 screws on the bottom of dmd engine..

  • Page 105

    - 105 - 28. Tear down the dmd engine. 29. Loosen 1 pc m3*6 screw on the front of lamp module base..

  • Page 106

    - 106 - 30. Loosen another 1 pc m3*6 screw on the front of lamp module base. 31. Loosen 1 pc m3*6 screw on the back of lamp module base. 32. Loosen another 1 pc m3*6 screw on the back of lamp module base..

  • Page 107

    - 107 - 33. Pull the lamp module base toward left. 34. Loosen the 2 pcs m3*6 screws on the illumination system assembly. 35. Take off and pull the integrator system assembly..

  • Page 108

    - 108 - 36. Put back relay lens on illumination base. ** note: when we take off integrator system assembly, the relay lens will be adhered to integrator system assembly. Thus, we need to take off relay lens from integrator system assembly. Then, we must clean any dust, dirt and fingerprint, and put ...

  • Page 109

    - 109 - 7. Exchange lamp module 1. Loosen the 2pcs screws on the left side lamp cover of projector, then and open the lamp cover. 2. Loosen the 2pcs screws on the left lamp, and pull the left lamp module. 3. Loosen the 2pcs screws on the right lamp, and pull the right lamp module..

  • Page 110

    - 110 - 8. Exchange projector filter 1. Loosen the 2pcs screws on the right side filter cover of projector, then and open the lamp cover. 2. Take out inside filter of projector..

  • Page 111: Fan Location

    - 111 - z fan location.

  • Page 112

    - 112 - fan no. Function cn - bd connect fan 1 power fan a cn9801 fan 2 power fan b cn9802 fan 3 r/g dmd fan cn9803 fan 5 prism cooling fan cnf1 - fan a bd cn9804 fan 4 b dmd fan cn9806 fan 6 engine exhaust fan cn9807 fan 8 lamps exhaust fan cn9808 fan 11 fan 8 hub take care cnf2 - fan b bd cn9809 f...

  • Page 113: Wire Clip & Dressing

    - 113 - wire clip & dressing (a).

  • Page 114: (B)

    - 114 - (b).

  • Page 115: (C)

    - 115 - (c).

  • Page 116

    - 116 - folding mirror adjustment 1. Disassembly the top cover. 2. Check the full-white image where color band is, and slight adjust fixed-nut to remove it. 3. When finish adjusted, add tb1401b glue on the nuts to fix it. A b c.

  • Page 117: Kit Definition & Pictures

    - 117 - z kit definition & pictures projector spare part no. Part nr. Parts description 1 bme rlm w8 lamp - housing assy 2 bme rlm w8 integrator assy 3 bme rlm w8 dlp engine mod assy 4 bme rlm w8 pwb ass r formatter 5 bme rlm w8 pwb ass g formatter 6 bme rlm w8 pwb ass b formatter 7 bme rlm w8 hori....

  • Page 118

    - 118 - 23 fan 01 - power fan a 24 fan 02 - power fan b 25 fan 03 - r & g dmd fan 26 fan 04 - b dmd fan 27 fan 05 - prism cooling fan 28 fan 06 - engine exhaust fan 29 fan 12 - rod cooling fan 30 fan 07 - lamp cooling fan 31 fan 08 - lamp exhaust fan 32 fan 09 - lamp 2 blower fan 33 fan 10 - lamp 1 ...

  • Page 119

    - 119 - 1 2 3 4 5 6.

  • Page 120

    - 120 - 7 8 9 10 11 12.

  • Page 121

    - 121 - 13 14 15 16 17 18.

  • Page 122

    - 122 - 19 20 21 22 23 24.

  • Page 123

    - 123 - 25 26 27 28 29 30

  • Page 124

    - 124 - 31 32 33 34 35 36.

  • Page 125

    - 125 - 37 38 39 40 41 42.

  • Page 126

    - 126 - 43 44 45 46 47 48 please refer to page 136 ~ page 141.

  • Page 127: Unpack The Unit

    - 127 - z unpack the unit.

  • Page 128

    - 128 - carton inside w6 projector carton in - dim. 990*673*400 out - dim. 1006*689*432 carton out - dim. 157*165*217 empty carton inside nothing carton out - dim. 669*157*175 empty carton inside nothing carton inside lamp.

  • Page 129

    - 129 - 1. Cd 2. Weee sheet 3. Quick start guide.

  • Page 130

    - 130 - lens part assembly & disassembly procedure task 1: disassembly the rld lens step 1: disassembly the front cover and motor bracket 5 screws 2 screws.

  • Page 131

    - 131 - step 2: disassembly lens flange and motor cover step 3: disassembly motor module 4 screws 6 screws 3 screws 2 screws 4 screws.

  • Page 132

    - 132 - task 2: barco rlm w lens. Step 1: assembly motor bracket just keep projection lens and motor module for hv3c using part a (2 screws) focus stand-off zoom stand-off (short).

  • Page 133

    - 133 - step 2: assembly motor module focus motor blue /red zoom motor white /brown fixed motor module (4 screws).

  • Page 134

    - 134 - step 3: assembly motor connector and motor cover fixed wire with cable tie 2pcs connector hide in cover part c (4 screws) cable tie 2 screws motor wire 2 twists with stand-off connecting with part b.

  • Page 135

    - 135 - step 4: assembly lens clip step 5: assembly lens cover part e (2 screws) fixed bracket insert direction. Part d (3 screws).

  • Page 136

    - 136 - finish photo:.

  • Page 137: Lens Part List

    - 137 - lens part list consign part list item 4: screw m3*0.5 x2 item 1: bracket motor x1 item 2: stand-off zoom (short) x2 item 3: stand-off focus (tall) x2.

  • Page 138

    - 138 - item 4: screw m3*0.5*6 x2 item 3: wire saddle x1 item 2: bracket connector x1 item 1: cable motor connector x 1.

  • Page 139

    - 139 - item 3: screw m2*0.4 x 4 item 2: wire saddle x 1 item 1: motor cover x 1.

  • Page 140

    - 140 - item 2: screw m4*0.7 x 3 item 1: clip lens assy x 3 --.

  • Page 141

    - 141 -.

  • Page 142

    - 142 -.

  • Page 143

    - 143 - barco p/n description r9832740 proj lens fixed 0.8-1.0 f2.5 r9832741 proj lens fixed 1.2 f2.5 r9832742 proj lens zoom 1.5-1.8 f2.5 g80 r9832743 proj lens zoom 1.8-2.25 f/2.5 g100 r9832744 proj lens zoom 2.25-3.0 f2.3 g200 r9832745 proj lens zoom 3.0-4.5 f2.5 g400 r9832746 proj lens zoom 4.5-...