1. DL manuals
  2. Barnes
  3. Switch
  4. UltraGRIND
  5. Installation Manual

Barnes UltraGRIND Installation Manual

Manual is about: Package System with Float Switches

Summary of UltraGRIND

  • Page 1

    Installation manual ultragrind  package system with float switches form no. 088314-rev. D important: read all instructions in this manual before operating pump. As a result of crane pumps & systems, inc., constant product improvement program, product changes may occur. As such crane pumps & systems...

  • Page 2: Table Of Contents

    Table of contents user guide ....................................................................................................................... 3 safety first..................................................................................................................... 4 a. General inform...

  • Page 3

    User guide congratulations on your purchase of a barnes ultragrind  grinder pump system. With proper care and by following a few simple guidelines your grinder pump will give you many years of dependable service. Use and care the ultragrind grinder pump station is designed to handle routine, domest...

  • Page 4

    Safety first! Please read this before installing or operating pump. General 1. Most accidents can be avoided by using common sense. 2. Read this operation and maintenance instruction manual. 3. Do not wear loose clothing that may become entangled in the impeller or other moving parts. 4. Always wear...

  • Page 5

    Section a: general information a-1) receiving: upon receiving the basin package system, it should be inspected for damage or shortages. If damage has occurred, file a claim immediately with the company that delivered the basin package. A-2) storage: if basin packages are going to be stored make sure...

  • Page 6

    B-3) locating & installing inlet: b-3.1) flexible pipe fitting inlet: the flexible pipe fitting for the inlet must be installed. 1. Find the location where the center of the coupling will be positioned on basin. See fig. 5 for recommended location. 2. Using a hole saw, cut the hole in the basin (do ...

  • Page 7: Caution !

    B-3.3) caulking hub inlet, (optional): the hubs can be used with schedule 40 pipe, to install, (see figure 7) 1. First locate where the inlet will be. Consult specifications for this location. 2. Using a hole saw, cut the hole in the basin to the inside diameter of the hub. 3. Place hub on basin wal...

  • Page 8

    B-4) incoming cable location: for installations using a cover & j-box go to section b-4.1. For installations using the combination cover go to section b-4.3. B-4.1) direct burial cable with cable grips (cover with j-box): backfill and compact to a convenient level to work around top of basin. Locate...

  • Page 9: Caution !

    B-4.4) direct burial cable with conduit coupling (combination cover): backfill and compact to a convenient level to work around top of basin. To install an optional conduit coupling (see figure 10 & 11). 1. Feed the cables up through the appropriate holes on the new insert. • the holes are labeled "...

  • Page 10

    Note: a hoist or crane may be used in lowering and removing the pump. Center the pump under the hook so that the pump can be lifted straight up. Lifting a pump that is not centered will create side pulls which may strain the crane and/or cause the pump to bind in the guide rail. Follow all general p...

  • Page 11

    Section: c replacement parts c-1 ordering replacement parts: when ordering replacement parts, always furnish the following information: 1. Serial number and date code. (c-4) 2. Model number. (c-3) 3. Part number. (c-2) 4. Part description. 5. Item part number. 6. Quantity required. 7. Shipping instr...

  • Page 12

    Table 2 - junction box - item #29 pump model pump & control cable size configuration figures part n0. (valox) sgv grinders - temp. (except 5002l & 5022l) 10/4 - 0.745 14/2 - 0.530 replace dbc power 1/2" -0 .375/0.437 with 1/2" - 0.437/0.500 using extra grommet 077843v 16 20 104049-simplex 094687-dup...

  • Page 13

    Simplex - 200-230volt, 1ph & 200-230/460volt, 3ph with 4 wire pump power cable, 3 floats and *control cable (temp) sgv w/temp. Except 5hp-1phase (*control cable may not be used on all models). Figure 16 do to direct burial cable availability, a larger quantity of wires in the cable may be used, and ...

  • Page 14

    Simplex - 200-230volt, 1ph & 200-230/460volt, 3ph with 4 wire pump power cable, 3 floats and *control cable (moist. & temp) sgv w/moist & temp except 5hp-1phase (*control cable may not be used on all models). Figure 17 do to direct burial cable availability, a larger quantity of wires in the cable m...

  • Page 15

    Simplex - 200-230volt, 1ph with 4 wire pump power cable, 3 floats and *control cable (temp) 5hp-1phase w/temp. (*control cable may not be used on all models). Figure 18 do to direct burial cable availability, a larger quantity of wires in the cable may be used, and then removing those wires not bein...

  • Page 16

    Simplex - 200-230volt, 1ph with 4 wire pump power cable, 3 floats and *control cable (moist & temp) 5hp-1phase w/moist & temp. (*control cable may not be used on all models). Figure 19 do to direct burial cable availability, a larger quantity of wires in the cable may be used, and then removing thos...

  • Page 17

    Duplex - 200-230volt, 1ph & 200-230/460volt, 3ph with two 4 wire pump power cables, 4 floats and two *control cables. (*control cables may not be used on all pump models.) figure 20 * do to direct burial cable availability, a larger quantity of wires in the cable may be used, and then removing those...

  • Page 18

    Simplex - 115-230volt, 1ph sgpc with 3 wire pump power cable and 3 floats. Figure 21 do to direct burial cable availability, a larger quantity of wires in the cable may be used, and then removing those wires not being used. Direct burial cable color codes may vary from manufactures. 18.

  • Page 19: Duplex - 115-230Volt, 1Ph

    Duplex - 115-230volt, 1ph sgpc with two 3 wire pump power cables and 4 floats. Figure 22 do to direct burial cable availability, a larger quantity of wires in the cable may be used, and then removing those wires not being used. Direct burial cable color codes may vary from manufactures. 19.

  • Page 20

    Convertable cover with insert convertable cover simplex system 20

  • Page 21

    Simplex system parts list important! Specify package model number & part number when ordering parts or service inquiries. Item qty. Description part no. 1 1 basin various depths & diameters 2 1 cover, fiberglass for 2" bug vent for 24" dia. Basin 094487 for 30" dia. Basin 094488 for 36" dia. Basin 0...

  • Page 22

    Simplex system 11 1 junction box, nema 6 sgv 104049 sgv 5hp, 1ph 102736 sgpc 104047 effluent 104048 12 1 j-bolt stainless 058811 13 2 flat washer 1/4" stainless 086538 14 1 screw 1/4-20 x 1.50" lg., stainless 1-11-1 15 a/r sealant 16 1 inlet, flexible pipe fitting 4" sch. 40 pvc, grey 076149 4" sdr ...

  • Page 23

    Duplex system 23.

  • Page 24

    Duplex system parts list important! Specify package model number & part number when ordering parts or service inquiries. Item qty. Description part no. 1 1 basin various depths & diameters 2 1 basin cover, one piece 36" dia. Basin, fiberglass 094489 basin cover, w/access door 36" dia. Basin, steel 0...

  • Page 25

    Duplex system 21 1 lifting device (not shown), polypropylene rope, stainless cable, steel chain 22 1 mounting bracket (included with #29) stainless 094719 23 1 cover gasket 034452 24 2 pipe nipple (not used with 2" piping) 1.25" npt x close, stainless 075476 1.25" npt x 1.62" lg, pvc 094914 28 1 j-b...

  • Page 26

    Duplex system 54 1 pipe nipple, 36" dia. Basin 1.25" npt x 5.50" lg., stainless 094819 1.25" npt x 2" lg., pvc 094919 pipe nipple, 42" dia. Basin 1.25" npt x 5.50" lg., stainless 094819 1.25" npt x 5.50" lg., pvc 094922 2.50" npt x 3" lg., stainless 094903 2.50" npt x 3" lg., pvc 094907 pipe nipple,...

  • Page 27

    Direct burial cable requirments for *wall mount control panels. Simplex + control panel series ugp control cable size ucp control cable size number control cables ugp power cable size ucp power cable size number power cables pump control (sgv) 101, 102, 102b, 105, 106, 109, 110, 113, 114 18/8 18/6 1...

  • Page 28

    Basin volume chart in u.S. Gallons size dia x ht volume gallons volume "off" volume "on" volume "alarm" volume between on - off 24 x 48 94.0 19.6 43.1 51.0 23.5 24 x 60 117.5 " " " " 24 x 72 141.0 " " " " 24 x 78 152.9 " " " " 24 x 84 164.6 " " " " 24 x 90 176.4 " " " " 24 x 96 188.2 " " " " 24 x 10...

  • Page 29

    Basin ballast requirements 63 lb. Per cubic foot of volume required size dia x ht basin volume cu. Ft. Required ballast lbs. Required ballast cu. Ft. 24 x 48 12.57 791.8 5.5 24 x 60 15.71 989.7 7.0 24 x 72 18.85 1187.7 8.5 24 x 78 20.44 1287.9 9.1 24 x 84 22.00 1386.4 9.9 24 x 90 23.58 1485.8 10.6 2...

  • Page 30

    Important ! Warranty registration your product is covered by the enclosed warranty. Complete the warranty registration form and returned to crane pumps & systems, inc. Warranty service group important! If you have a claim under the provision of the warranty, contact your local crane pumps & systems,...

  • Page 31

    Limited 1 year warranty we warrant that products of our manufacture will be free of defects in material and workmanship under normal use and service for twelve (12) months after notice of owner’s acceptance, but no greater than twenty-four (24) months after receipt of shipment, when installed and ma...

  • Page 32

    Barnes pressure sewer systems piqua, ohio.