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Barrus SHIRE 14 30 WB Manual

Manual is about: Recreational Craft Propulsion Engine

Summary of SHIRE 14 30 WB

  • Page 1

    Rdg603a9 - issue 1 - shire 14 workboat owners manual 30, 40, 50 shire work boat manual s hire 14 30 wb s hire 14 40 wb s hire 14 50 wb please read in conjunction with yanmar & prm gearbox manual. Enter your engine identification details in the spaces provided above. E. P. Barrus limited, launton roa...

  • Page 2

    Rdg603a9 - issue 1 - shire 14 workboat owners manual 30, 40, 50 page 2 of 40 declaration of conformity for recreational craft propulsion engine with the requirements of directive 94/25/ec as amended by 2003/44/ec. Name of engine manufacturer: yanmar co ltd. Address: yanmar europe b.V, brugplein 11, ...

  • Page 3: Please Note:

    Rdg603a9 - issue 1 - shire 14 workboat owners manual 30, 40, 50 page 3 of 40 please note: this manual has been compiled to help you to operate your engine and its associated parts with safety and pleasure. Please read it carefully and familiarise yourself with the engine and its parts before operati...

  • Page 4

    Rdg603a9 - issue 1 - shire 14 workboat owners manual 30, 40, 50 page 4 of 40 conditions that must be met in order to obtain warranty coverage warranty coverage is only available from an authorised dealer in the country in which the sale occurred. Routine maintenance outlined in the owners manual mus...

  • Page 5

    Rdg603a9 - issue 1 - shire 14 workboat owners manual 30, 40, 50 page 5 of 40 contents section 1 - safety precautions ....................................................................................... 7 1. General .....................................................................................

  • Page 6

    Rdg603a9 - issue 1 - shire 14 workboat owners manual 30, 40, 50 page 6 of 40 3. Gearbox oil change ....................................................................................................................... 22 4. Primary fuel filter water drain ..............................................

  • Page 7

    Rdg603a9 - issue 1 - shire 14 workboat owners manual 30, 40, 50 page 7 of 40 section 1 - safety precautions 1. General it is the responsibility of the installer/operator to ensure that the finished installation complies with the relevant health & safety requirements and the recreational craft direct...

  • Page 8

    Rdg603a9 - issue 1 - shire 14 workboat owners manual 30, 40, 50 page 8 of 40 6. Batteries warning: explosive gases / sulphuric acid. Batteries can produce explosive gas; keep sparks and flames away from the battery. No smoking batteries contain sulphuric acid; if splashed on skin or eyes, flush well...

  • Page 9

    Rdg603a9 - issue 1 - shire 14 workboat owners manual 30, 40, 50 page 9 of 40 section 2 - engine identification please quote the engine identification number during any enquiry or when ordering spare parts. Use the space below to record these details. This can be found engraved into the brass plate o...

  • Page 10: Section3 - Installation

    Rdg603a9 - issue 1 - shire 14 workboat owners manual 30, 40, 50 page 10 of 40 section3 - installation 1. Ventilation all internal combustion engines radiate heat and require cool, clean air to aid complete combustion. Please ensure that adequate engine room ventilation is provided, by fitting at lea...

  • Page 11

    Rdg603a9 - issue 1 - shire 14 workboat owners manual 30, 40, 50 page 11 of 40 ensure that the anti-vibration mount centre screw is sufficiently raised so as not to touch the engine bed. If this occurs, excessive engine vibration will be experienced through the hull. Care should be taken to install m...

  • Page 12

    Rdg603a9 - issue 1 - shire 14 workboat owners manual 30, 40, 50 page 12 of 40

  • Page 13

    Rdg603a9 - issue 1 - shire 14 workboat owners manual 30, 40, 50 page 13 of 40 6. Engine alignment the gearbox output shaft flange and propeller shaft input flange must be almost perfectly aligned. A maximum of ± 0.05mm (0.002") misalignment in any plane is acceptable. Ensure alignment is rechecked a...

  • Page 14

    Rdg603a9 - issue 1 - shire 14 workboat owners manual 30, 40, 50 page 14 of 40 placing strain on the hoses, and be securely clipped to prevent accidental damage and chafing. Initially fill the fuel system by turning the ignition on to operate the electric fuel pump. Loosen the bleed screw on the top ...

  • Page 15

    Rdg603a9 - issue 1 - shire 14 workboat owners manual 30, 40, 50 page 15 of 40 11. Control cables connect engine speed control cable. With the engine off, ensure that the engine speed control lever achieves full travel from idle to full speed. Adjust if necessary. Check the gearbox shift lever select...

  • Page 16

    Rdg603a9 - issue 1 - shire 14 workboat owners manual 30, 40, 50 page 16 of 40 barrus alternator (amps) barrus tacho reading 50 10.50 – 11.00 70 15.00 110 18.00 140 19.50 - 20.00 240 22.00 alternative or non-standard alternators will require calibrating and checking by trail and error with a hand hel...

  • Page 17

    Rdg603a9 - issue 1 - shire 14 workboat owners manual 30, 40, 50 page 17 of 40 16. Hydraulic drive transmissions if an engine is to have a hydraulic drive transmission attached to it, a number of points must be observed. Bobtail engines (i.E. Engines supplied without a marine gearbox), normally do no...

  • Page 18

    Rdg603a9 - issue 1 - shire 14 workboat owners manual 30, 40, 50 page 18 of 40 18. Installation check list engine alignment correct, clearance all round, check propeller turns by hand (ensure ignition is off battery and battery master switch is off) anti-vibration mounts correct height, spacers if ne...

  • Page 19: Section 4 - Operation

    Rdg603a9 - issue 1 - shire 14 workboat owners manual 30, 40, 50 page 19 of 40 section 4 - operation 1. Starting the engine for the first time remove ignition key . Ensure all oil and coolant levels are checked. Ensure engine battery is connected. Battery master switch must be turned on. Check all co...

  • Page 20

    Rdg603a9 - issue 1 - shire 14 workboat owners manual 30, 40, 50 page 20 of 40 3. Stopping procedure move speed control lever to idle position. Turn key to off position. 4. Refuelling all shire marine engines run on diesel fuel. Do not use biodiesel please note that if the vessel is to be left for an...

  • Page 21

    Rdg603a9 - issue 1 - shire 14 workboat owners manual 30, 40, 50 page 21 of 40 section 5 - service procedure 1. Engine oil and filter change caution: wear disposable gloves and beware of hot oil and engine block. Remove the ignition key before working in engine compartment. Change the engine oil whil...

  • Page 22

    Rdg603a9 - issue 1 - shire 14 workboat owners manual 30, 40, 50 page 22 of 40 2. Air filter check & change release the 2 spring clips, pull off the end cover to reveal the filter element. The element simply pulls out. The air filters elements are constructed of pleated paper and requires regular ins...

  • Page 23

    Rdg603a9 - issue 1 - shire 14 workboat owners manual 30, 40, 50 page 23 of 40 prm 150 gearbox level dipstick / filler plug magnetic drain plug (viewed from underneath) level dipstick / filler plug.

  • Page 24

    Rdg603a9 - issue 1 - shire 14 workboat owners manual 30, 40, 50 page 24 of 40 prm 260 gearbox disposal of oil and related items please dispose of used oil and oil filters safely with due regard for the environment, and take to your local waste oil disposal point. Do not allow oil or contaminated par...

  • Page 25

    Rdg603a9 - issue 1 - shire 14 workboat owners manual 30, 40, 50 page 25 of 40 drain off any water (if any) when water is drained off, close the drain screw. It is unlikely the complete fuel system will require bleeding. Run for 5 minutes. Check that the drain union is tight and that there are no lea...

  • Page 26

    Rdg603a9 - issue 1 - shire 14 workboat owners manual 30, 40, 50 page 26 of 40 6. Bleeding the fuel system. Ensure the fuel tank is at least ¾ full prior to undertaking this procedure. See fuel paragraph, section 3, in yanmar engine operation manual . 7. Cooling system caution: do not check the coola...

  • Page 27

    Rdg603a9 - issue 1 - shire 14 workboat owners manual 30, 40, 50 page 27 of 40 note: if the belts are over tightened alternator bearing failure will occur. 9. Belt maintenance do not allow oil to contact the belt. Oil attacks the construction of the belt, reduces the drive efficiency, and will ultima...

  • Page 28

    Rdg603a9 - issue 1 - shire 14 workboat owners manual 30, 40, 50 page 28 of 40 11. Panel maintenance warning light bulb replacement release the panel from its mounting 1. To replace an illumination bulb. A. The bulbs are accessible from the rear of the panel. This can be gently removed by pulling off...

  • Page 29

    Rdg603a9 - issue 1 - shire 14 workboat owners manual 30, 40, 50 page 29 of 40 replace the cover plate gasket if damaged. Replace any other worn components as necessary. 14. Engine heat exchanger tube stack flushing. When the engine is cold, drain the water from the engine block, drain screw is locat...

  • Page 30

    Rdg603a9 - issue 1 - shire 14 workboat owners manual 30, 40, 50 page 30 of 40 section 6 - shire service parts shire 14 30/40/50 workboat fuses the electrical system is fitted with three blade type fuses: a. Engine start control system 25a (rdg1152) b. Engine stop control system 40a (rdg3246) c. Dash...

  • Page 31

    Rdg603a9 - issue 1 - shire 14 workboat owners manual 30, 40, 50 page 31 of 40 section 7 - service schedule specifications and capacities engine oil capacity (with filter): engine capacity (litres) capacity (pints) 30 5.5 9.7 40/50 7.4 13 gearbox oil capacity (excluding cooler): gearbox capacity (lit...

  • Page 32

    Rdg603a9 - issue 1 - shire 14 workboat owners manual 30, 40, 50 page 32 of 40 raw water pump impeller 250hrs every 500hrs or 12 months* change more frequently if operating in shallow or sandy waters main heat exchanger 500hrs or check more frequently if local conditions require. Remove & clean as in...

  • Page 33

    Rdg603a9 - issue 1 - shire 14 workboat owners manual 30, 40, 50 section 8 - wiring diagrams 1. Harness wiring diagram.

  • Page 34

    Rdg603a9 - issue 1 - shire 14 workboat owners manual 30, 40, 50 page 34 of 40 2. Engine wiring diagram shire 30 & 35 (with glowplugs).

  • Page 35

    Rdg603a9 - issue 1 - shire 14 workboat owners manual 30, 40, 50 panel wiring diagram standard panel.

  • Page 36

    Rdg603a9 - issue 1 - shire 14 workboat owners manual 30, 40, 50 page 36 of 40 deluxe panel.

  • Page 37

    Rdg603a9 - issue 1 - shire 14 workboat owners manual 30, 40, 50 rdg20710110 - standard instrument panel tachometer hour meter water temperature warning light oil pressure warning light optional additional alternator charge light 50a alternator charge light glow plug light (optional) key flap & ignit...

  • Page 38

    Rdg603a9 - issue 1 - shire 14 workboat owners manual 30, 40, 50 page 38 of 40 rdg20710111 - shire deluxe instrument panel 50a alternator charge light optional additional alternator charge light oil pressure warning light water temperature warning light glow plug light (optional) key flap & ignition ...

  • Page 39: Section 9

    Rdg603a9 - issue 1 - shire 14 workboat owners manual 30, 40, 50 page 39 of 40 section 9 – dealer list area company telephone email berkshire bluenine marine 01189 406482 bluenine@marine7957.Fsnet.Co.Uk aquatec marine 07880793686 mark@aquatecmarine.Com cornwall black dog marine 01503 265898 blackdogm...

  • Page 40

    Rdg603a9 - issue 1 - shire 14 workboat owners manual 30, 40, 50 page 40 of 40 shire service record card.