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Barrus SHIRE 14 30 User Manual

Manual is about: canal boat engine

Summary of SHIRE 14 30

  • Page 1

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc shire canal boat engine manual for the following engine models: s hire 14 30 s hire 14 35 s hire 14 38 s hire 14 40 s hire 14 45 s hire 14 50 enter your engine identification details in the spaces provided above. E. ...

  • Page 2

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc page 2 of 50 declaration of conformity for recreational craft propulsion engine with the requirements of directive 94/25/ec as amended by 2003/44/ec. Name of engine manufacturer: yanmar co ltd. Address: yanmar europe...

  • Page 3: Please Note:

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc page 3 of 50 please note: this manual has been compiled to help you to operate your engine and its associated parts with safety and pleasure. Please read it carefully and familiarise yourself with the engine and its ...

  • Page 4

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc page 4 of 50 conditions that must be met in order to obtain warranty coverage warranty coverage is only available from an authorised dealer in the country in which the sale occurred. Routine maintenance outlined in t...

  • Page 5

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc page 5 of 50 contents section 1 - safety precautions ................................................................... 7 1. General .....................................................................................

  • Page 6

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc page 6 of 50 4. Full load running .............................................................................................................................. 28 5. Refuelling .........................................

  • Page 7

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc page 7 of 50 section 1 - safety precautions 1. General it is the responsibility of the installer/operator to ensure that the finished installation complies with the relevant health & safety requirements and the recre...

  • Page 8

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc page 8 of 50 6. Batteries warning: explosive gasses / sulphuric acid batteries can produce explosive gases; keep sparks and flames away from the battery. No smoking batteries contain sulphuric acid; if splashed on sk...

  • Page 9

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc page 9 of 50 section 2 - engine identification please quote the engine identification number during any enquiry or when ordering spare parts. Use the space below to record these details. This can be found engraved in...

  • Page 10: Section3 - Installation

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc page 10 of 50 section3 - installation 1. Ventilation all internal combustion engines radiate heat and require cool, clean air to aid complete combustion. Please ensure that adequate engine room ventilation is provide...

  • Page 11

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc page 11 of 50 heig ht length air bleed points coolant to engine coolant from engine figure 3-1: skin tank flow diagram recommended skin tank size engine hp kw skin tank surface area m 2 suggested height mm suggested ...

  • Page 12

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc page 12 of 50 system air locks. Shire 50: a single hose connects the tank to the vertical hosetail fitted into the port side of the twin thermostat housing. Shire 30, 35, 38 40 and 45: two hoses are used on these eng...

  • Page 13

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc page 13 of 50 figure 3-3: shire 38 header tank connections small id hole large id hole.

  • Page 14

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc page 14 of 50 figure 3-4: shire 40 header tank connections large id hole small id hole.

  • Page 15

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc page 15 of 50 figure 3-4: shire 45 header tank connections small id hole large id hole.

  • Page 16

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc page 16 of 50 shire 50. There is only a single hose connected to the left hand side of the bottle (3mm) outlet. Figure 3-5: shire 50 header tank connections single hole.

  • Page 17

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc page 17 of 50 7. Shaft connection and propeller selection some type of flexible coupling must be used to connect the gearbox output flange to the propeller shaft flange. Please note, underperforming engines will not ...

  • Page 18

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc page 18 of 50 figure 3-7: correct anti-vibration mount installation.

  • Page 19

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc page 19 of 50 figure 3-8: anti-vibration mount installation points 9. Engine alignment the gearbox output shaft flange and propeller shaft input flange must be almost perfectly aligned. A maximum of 0.05mm (.002") mi...

  • Page 20

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc page 20 of 50 10. Electrics do not attach any part, hose or cable to the engine wiring harness. There is a warning label attached to the harness to remind you of this. Connect the wiring extension harness multi plug ...

  • Page 21

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc page 21 of 50 12. Engine oil all shire engines are supplied fully run in. Check oil levels in engine and gearbox before starting. Use a good quality engine oil sae 15w/ 40 api class cd. Warning: engine oil with a hig...

  • Page 22

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc page 22 of 50 14. Coolant prepare coolant mix of 50% clean tap water and 50% antifreeze. Open the calorifier taps (if fitted) to fill the calorifier system and displace air. To fill the cooling system for the first t...

  • Page 23

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc page 23 of 50 17. Domestic battery bank domestic battery banks that are too large create excessive loads on the domestic alternator. Alternators running at maximum output for prolonged periods of time will eventually...

  • Page 24

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc page 24 of 50 increase/decrease until button is released. Then when pressed again it will increase/decrease in the other direction, keep doing this until the digitally displayed value on bottom of tacho reaches the c...

  • Page 25

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc page 25 of 50 must be observed. Bobtail engines (i.E. Engines supplied without a marine gearbox), normally do not have a gearbox oil cooler fitted, however if a cooler is supplied, this will only be suitable to cool ...

  • Page 26

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc page 26 of 50 22. Installation check list engine alignment correct, clearance all round, check propeller turns by hand (ensure ignition is off battery and battery master switch is off) anti-vibration mounts correct h...

  • Page 27: Section 4 - Operation

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc page 27 of 50 section 4 - operation 1. Starting the engine for the first time remove ignition key. Ensure all oil and coolant levels are checked. Ensure both engine and domestic batteries are connected. Battery maste...

  • Page 28

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc page 28 of 50 3. Stopping procedure move speed control lever to idle position. Turn key to off position . 4. Full load running running diesel engines near their rated output (maximum load) regularly will disperse acc...

  • Page 29

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc page 29 of 50 figure 4-1: twin thermostat operation with the engine quickly up to operating temperature, the first 71° thermostat opens. The water now flows to the domestic hot water tank, resulting in hot water bein...

  • Page 30

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc page 30 of 50 diesel fuel additive the use of diesel fuel additive is strongly recommended on shanks & shire engines. The quality of the fuel available when cruising is often unknown; also the fuel may have been in s...

  • Page 31

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc page 31 of 50 lightly oil the new filter o ring seal and install the filter onto the engine. Spin it on in a clockwise direction and finally tighten by hand only as firmly as you can. Refill the sump using the yellow...

  • Page 32

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc page 32 of 50 engines without a gearbox sump pump, follow the procedure below. Change the gearbox oil while it is still hot (please refer to gearbox manual for more information). Place a tray beneath the gearbox that...

  • Page 33

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc page 33 of 50 figure 5-3: prm150 gearbox figure 5-4: prm260 gearbox 4. Disposal of oil and related items please dispose of used oil and oil filters safely with due regard for the environment and take to your local wa...

  • Page 34

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc page 34 of 50 place a small drain bowl under the primary fuel filter/water trap. Loosen the drain screw located in the bottom of the fuel filter/water trap (figure 5-6). Drain off any water. Once the water has been d...

  • Page 35

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc page 35 of 50 smear a small amount of clean fuel on all of the o ring seals that are supplied with the new filter element. Screw the new element back into the filter head. Tighten by hand only. Turn the main boat fue...

  • Page 36

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc page 36 of 50 9. Belt adjustment caution: remove the ignition key before working in the engine compartment. Depress the longest run of the drive belt to be checked. If the travel exceeds 15 -20mm using hard finger pr...

  • Page 37

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc page 37 of 50 loosen the top adjuster bolts, and the lower mounting pivot nut and bolt. Push the alternator towards the engine to loosen the belt. Remove the belt. Hold the belt in position over the top alternator pu...

  • Page 38

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc page 38 of 50 section 6 - service schedule specifications and capacities engine oil capacity (with filter): engine capacity (litres) capacity (pints) 30, 35 5.5 9.6 38, 40, 45, 50 7.4 13 gearbox oil capacity (excludi...

  • Page 39

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc section 7- wiring diagrams 1. Engine wiring diagram shire 30, 35, 38 & 40

  • Page 40

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc page 40 of 50 2. Engine wiring diagram shire 30 & 35 (with glowplugs).

  • Page 41

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc 3. Engine wiring diagram shire 45, 50 & 70 (shire 40 with optional 240a alt).

  • Page 42

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc 4. Standard panel wiring diagram.

  • Page 43

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc 5. Deluxe panel wiring diagram.

  • Page 44

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc 6. Rdg20710110 - standard panel tachometer hour meter water temperature warning light oil pressure warning light 140a alternator charge light 50a alternator charge light glow plug light (optional) key flap & ignition...

  • Page 45

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc page 45 of 50 7. Rdg20710111 – deluxe panel 50a alternator charge light 140/240a alternator charge light oil pressure warning light water temperature warning light glow plug light (optional) key flap & ignition switc...

  • Page 46

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc page 46 of 50 7. 8kw wiring diagram and overall dimensions figure 7-1: travelpower wiring diagram the above diagram shows 12/24 volt part of the wiring for the 8kw travel power system. For the 230 volt wiring diagram...

  • Page 47

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc page 47 of 50 figure 7-2: travelpower dimension reference diagram sizes for the dimensions listed in figure 7-2 are as follows: 3.5 kw 5 kw 7/8 kw dim 1 65 mm 65 mm 55 mm dim 2 390 mm 390 mm 470 mm dim 3 (140 amp alt...

  • Page 48: Section 8

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc page 48 of 50 section 8 – dealer list area company telephone email berkshire bluenine marine 01189 406482 bluenine@marine7957.Fsnet.Co.Uk aquatec marine 07880793686 mark@aquatecmarine.Com driveline marine 0118 942 38...

  • Page 49: Section 9

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc page 49 of 50 section 9 – shire service parts model 30/35 38 40 45/50 primary fuel filter rdg9188346 not standard fitment rdg9188346 rdg9188346 secondary fuel filter 119802-55801 119802-55801 119802-55801 119802-5580...

  • Page 50

    Rdg603a8 - issue 1 - shire 14 canal boat complete manual 30, 35, 38, 40, 45, 50.Doc page 50 of 50 shire service record card.