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  5. Operator And Parts Manual

Basic coatings Dirt Dragon Operator And Parts Manual - Tool Kit Parts Listing

Manual is about: WOOD FLOOR CLEANING MACHINE

Summary of Dirt Dragon

  • Page 1

    1 wood floor cleaning machine dirt dragon 1001 brown avenue • toledo, ohio 43607-0127 • customer service: 800-441-1934 fax: 800-942-2007 • technical service: 877-856-5954 • www.Basicoatings.Com operator and parts manual.

  • Page 2: Table of Contents

    2 table of contents receiving the machine ................................................... 3 introduction ................................................................... 3 technical specifications ................................................ 4 general safety regulations .....................

  • Page 3: Receiving The Machine

    3 immediately check, when receiving the machine, that all the materials indicated on delivery documents have been received and also that the machine has not been damaged in transit. If it has been damaged, this damage must be immediately re- ported to the shipper and also to our customer service dep...

  • Page 4

    4 cleaning width inches 15 brush diameter inches 3.5 brush rotation rpm 800 brush motor power hp 0.5 vacuum motor power watt 800 vacuum motor suction inches of water 77 solution tank capacity gallons 3.00 recovery tank capacity gallons 3.25 work capacity ft²/hr 14,530 weight pounds 84 technical desc...

  • Page 5: General Safety Regulations

    5 the regulations below must be carefully followed in order to avoid harm to the operator and damage to the machine. • read all labels on the machine carefully. Do not cover them for any reason and replace them immediately if they become damaged. • the machine must be used exclusively by authorized ...

  • Page 6: Machine Preparation

    6 1. Lifting the machine a. The machine should be lifted using the front of the handle and the handgrip on the rear handle tower. 2. Instrument panel components the instrument panel components are identified as follows: a. On/off brush control b. On/off solution control c. On/off vacuum control d. F...

  • Page 7: Operation

    7 1. Handle adjustment a. Open the cam handle to release the handle locking gears. B. Move the handle either up or down to a comfortable operating height or the storage position. C. Close the cam handle to lock the gears back into place. 2. Machine operation a. Fill the solution tank with clean wate...

  • Page 8: Operation

    8 operation 3. Forward and reverse movement a. The machine will scrub and vacuum water in both the forward and reverse directions. 4. Overflow device a. The machine has a float in the recovery tank lid that will stop air- flow to the vacuum motor when the water level in the solution tank is too high...

  • Page 9: Shutting Down The Machine

    9 1. End of work when shutting down the machine and before performing any type of mainte- nance: a. Turn off the solution control valve. B. Turn off the solution control switch, brush drive switch, and vacuum motor switch. C. Raise the brush deck off the floor using the foot lever. D. Unplug machine...

  • Page 10: Daily Maintenance

    10 1. Clean the recovery tank a. Remove lid from recovery tank. B. Lift tank from machine in a vertical direction. C. Rinse the inside of tank with warm water. D. Replace tank on machine and replace clear recovery tank lid. 2. Clean the recover tank lid a. Remove lid from the recovery tank. B. Rinse...

  • Page 11: Daily Maintenance

    11 daily maintenance 3. Clean the squeegee assemblies a. Remove recovery tank from machine. B. Release tabs holding squeegee assemblies in place. C. Disconnect vacuum hose from squeegee assembly. D. Clean squeegee assembly with water. E. Connect vacuum hose to squeegee assembly. F. Insert tabs back ...

  • Page 12: Troubleshooting Guide

    12 troubleshooting guide problem cause remedy the machine does not turn on power cord is unplugged plug cord into 120v outlet the fuse is blown replace fuse insufficient water on brush solution valve is closed open valve no water in solution tank fill solution tank with water pump switch is off turn...

  • Page 13: Adjustments and Replacement

    13 adjustments and replacement 1. Belt tension and replacement a. Remove the solution tank and recovery tank. B. Remove the solution control valve handle. C. Remove all of the bolts holding the main shroud to the base. D. Loosen the jam nut holding the belt tension bolt in place. E. Turn the belt te...

  • Page 14: Upper/lower Base Diagram

    14 upper/lower base diagram ep50154 e88592 e88691 e88744 e88743 e88617 e88687 e88625 e88626 e88627 e88628 e88888 e82761 e88629 e88690 e83550 e88621 e88624 ep50158 ep50159 ep50157 ep50156 e88595 ep50155 e11973 e88588 e88670 e85553 e88669 e88588 e88597 e88630 e83145 e81125 e83269 e83143 e88745 e88742 ...

  • Page 15

    15 upper/lower base parts listing 2 e11973 hose clamp, 1/2" od hose, snap grip, plastic 3 4 ep50154 vacuum motor 120 vac 800 watt 1 5 ep50155 tubing, 1/4" id x 7/16" od x 140mm l, braid reinforced , pvc 1 6 ep50156 tubing, 1/4" id x 7/16" od x 216mm l, braid reinforced , pvc 1 7 ep50157 tubing, 1/4"...

  • Page 16: Handle Base Diagram

    16 handle base diagram e83381 e88600 e88601 e88599 e83881 e88813 e88812 e88607 e88708 e88606 e88605 e88593 e83879 e83550 e88594 e82761 e83836 e83879 e20123 e82256 e81076 e88673 e88672 e82256 e88715 e88594 e88747 e88596 e88622 e88598 e88751 e88632 e88602 e88701 e88801 e88603 e88889 e88696 e83879 e811...

  • Page 17: Handle Base Parts Listing

    17 handle base parts listing 1 e20123 washer, split lock, m5, zinc 6 2 e81076 nut, 3/8"-16, nylon lock, grade 5, zinc 2 3 e81180 serial number decal 1 4 e82256 nut, m5 x 7, nylon lock, zinc 6 5 e82761 washer, flat, m6 x 12 x 1.6, zinc 8 6 e83381 nut, m10, nylon lock, zinc 1 7 e83550 nut, hex, m6, ny...

  • Page 18: Motor Drive/linkage Diagram

    18 motor drive/linkage diagram e88620 e88619 e88665 e88667 e88512 e88590 e88589 e88591 e88587 e88916 e88594 e88588 e88583 e88581 e88586 e88581 e88513 e88609 e88688 e83836 e20123 e88666 e88796 e88594 e88584 e88628 e88641 e88640 e88645 e88644 e88646 e88584 e88585 e88580 e88642 e88585 e88648 e88656 e86...

  • Page 19

    19 motor drive/linkage parts listing 1 e11973 hose clamp, 1/2" od hose, snap grip, plastic 3 2 e20123 washer, split lock, m5 zinc 1 3 e82773 washer, flat, m10 x 21 x 2, zinc 3 4 e83836 hex bolt m5x16 zinc 1 5 e86701 nut, hex, m6, zinc 1 6 e88512 drive motor support weldment 1 7 e88513 pulley brush d...

  • Page 20: Bushing Plate Diagram

    20 bushing plate diagram e88649 e88663 e88648 e82773 e88601 e88628 e88654 e88688 e88594 e88664 e88650 e88651 e88657 e88661 e88659 e88626 e88658 e88662 e88643 item no. Qty. Part no. Description 1 2 e88624 wood floor brush 2 1 e88650 foot pedal axle 3 1 e88651 stiffing rod 4 1 e88657 axle, front wheel...

  • Page 21: Bushing Plate Parts Listing

    21 bushing plate parts listing 1 e82773 washer, flat, m10 x 21 x 2, zinc 2 2 e88594 washer, split lock, m6 zinc 8 3 e88601 washer, m10 x 30 x 2.5, zinc 1 4 e88626 bearing, ball m-19 od x m10 id x m5 thk, sealed 4 5 e88628 snap ring, external, m10, zinc 3 6 e88643 bushing, flange 10 id x 15 od x 10 l...

  • Page 22: Handle Diagram

    22 handle diagram e88638 e88692 e88637 e88636 e88639 e88694 e88698 e88757 e88708 e88705 e88706 e88758 e88811 e88696 e88695 e88600 e88773 e88750 e88598 e88601 item no. Qty. Part no. Description 1 1 e88773-1 handle - formed tube 2 1 e88773-2 handle - bushing left 3 1 e88773-3 handle brace tube 4 1 e08...

  • Page 23: Handle Parts Listing

    23 handle parts listing 1 e88598 handle adjust gear 1 2 e88600 bushing, flange, 20mm id, 24mm od, 28mm flange, 20mm l, bronze 1 3 e88601 washer, m10 x 30 x 2.5, zinc 1 4 e88636 switch, clear illuminated rocker 1 5 e88637 switch, red illuminated rocker 1 6 e88638 switch, green illuminated rocker 1 7 ...

  • Page 24: Squeegee/hose Diagram

    24 squeegee/hose diagram e88684 e88674 e88617 e88611 e88616 e88604 e88671 e88614 e88612 e88613 e88618 e88615 e88720 item no. Part number description qty. 1 e88611 squeegee shoe outter 2 2 e88612 squeegee shoe insert 2 3 e88613 squeegee blade outter 2 4 e88614 squeegee blade inner 2 5 e88615 squeegee...

  • Page 25: Squeegee/hose Parts Listing

    25 squeegee/hose parts listing 1 e88611 squeegee shoe outter 2 2 e88612 squeegee shoe insert 2 3 e88613 squeegee blade outter 2 4 e88614 squeegee blade inner 2 5 e88615 squeegee shoe hose adaptor 2 6 e88616 squeegee wheel 8 7 e88617 thumb nut 4 8 e88618 bolt, carriage, m6 x 40, ss 4 9 e88671 pin, cl...

  • Page 26: Solution Tank Diagram

    26 solution tank diagram e88675 e88700 e88699 e88699 e88606 e88610 e20292 e88705 e88689 e88739 e88717 e88704 e88802 e88711 e88712 e88710 e88677 e88709 item no. Qty. Part no. Description 1 1 e88675 tank - solution 2 1 e88610 female coupling 3 6 e20292 washer, flat, m4 x 9 x 0.8, zinc 4 6 e88705 screw...

  • Page 27: Solution Tank Parts Listing

    27 solution tank parts listing 1 e20292 washer, flat, m4 x 9 x 0.8, zinc 6 2 e88606 o-ring, m16 x 2.00 2 3 e88610 female coupling 1 4 e88675 tank - solution 1 5 e88677 solution tank cap 1 6 e88689 tubing, 8mm id x 12mm od x 208mm l, clear 1 7 e88699 plunger 1 8 e88700 plunger spring 1 9 e88704 handl...

  • Page 28: Recovery Tank Diagram

    28 recovery tank diagram e88716 e83879 e88707 e88748 e88749 e88685 e88631 e88798 e88799 e88718 e88714 e88797 e88713 e88800 e88676 e88890 e88678 item no. Qty. Part no. Description 1 1 e88676 tank - recovery 2 1 e88714 recovery tank window lower 3 1 e88678 recovery tank upper window cover 4 1 e88798 g...

  • Page 29: Recovery Tank Parts Listing

    29 recovery tank parts listing 1 e83879 washer, flat m5 x 11 x 1, zinc 2 2 e88631 gasket - hinge door 1 3 e88676 tank - recovery 1 4 e88678 recovery tank upper window cover 1 5 e88685 hinge door 1 6 e88707 hinge mount plate 1 7 e88713 recovery tank seal 2 8 e88714 recovery tank window lower 1 9 e887...

  • Page 30: Electrical Wiring Diagram

    30 electrical wiring diagram pump switch m brush pump m vacuum 20 amp vac relay brush switch vacuum switch 12 0v white white white yellow blue red black black black black white green green run start pigtail with twist lock and strain relief white electrical wiring parts listing 1 e85553 pump, oscill...

  • Page 31: Tool Kits

    31 includes: ep50166 - vacuum and solution hose assembly e88974 - 2-piece spray wand assembly ep50172 - flip tool assembly e89542 - mesh tool bag the following predefined tool kits are available for purchase: tool kits hard surface tool kit - ep50167 includes: ep50166 - vacuum and solution hose asse...

  • Page 32: Tool Kit Diagram

    32 tool kit diagram hose assembly and 2 piece wand tool kit parts listing e88633 solution hose e88752 clamp, solution valve e88890 cable tie, 8" x 1/8", plastic e88959 spray jet e88962 hose, vac, 1.5" dia x 10ft l, asm w/ cuffs e88965 trigger valve e88968 solution tube and fitment e88974 wand, vacuu...

  • Page 33: Tool Kit Parts Listing

    33 tool kit parts listing e85515 upholstery tool e88959 spray jet e88960 extension, spray wand e88961 brush, flip tool e88963 retaining ring e88964 carpet head assembly e88965 trigger valve e88969 mounting bar, brush e88970 o-ring e88971 screw, squeegee mount e88972 screw, brush mount e88973 squeege...

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    34.

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    35.

  • Page 36: Basic

    36 10 year coverage subject to the conditions stated below, basic coatings warrants parts and labor on rotationally molded polyethylene tanks/housings and injection molded vacuum head assemblies to be free from defects in materials and workman- ship for a period of ten years to the original purchase...