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Bauer Separator Compact Operating Manual

Summary of Separator Compact

  • Page 1

    Operating manual for separator compact version: i- 2014.

  • Page 2

    Ii operating manual for bauer separator compact s thank you for buying a bauer separator! This operating manual is an important document that describes the operation and maintenance of the bauer separator. All information contained in this manual is based on the latest product details available at t...

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    Operating manual for bauer separator compact 1 product details type designation: separator compact serial number 1 : dealer: name: address: tel. / fax: shipping date: producer of the machine: röhren- und pumpenwerk bauer ges.M.B.H. Kowaldstr. 2 a - 8570 voitsberg tel.: +43 3142 200 - 0 fax: +43 3142...

  • Page 4: Table Of Contents

    2 operating manual for bauer separator compact s table of contents 1 general safety instructions ............................................................................................................... 4 1.1 warnings and symbols ...................................................................

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    Operating manual for bauer separator compact 3 13 maintenance and inspection ................................................................................................................ 24 13.1 gearbox and motor .......................................................................................

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    4 operating manual for bauer separator compact s 1 general safety instructions this operating manual contains important information that must be observed during setup, operation and maintenance. For this reason, it must always be read and observed very carefully by the installa- tion technician as w...

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    Operating manual for bauer separator compact 5 1.4 qualified operators these are persons who on behalf of their training, experience and instruction as well as their knowledge of relevant standards, rules, precautions to be taken for accident prevention and prevailing operating conditions have been ...

  • Page 8

    6 operating manual for bauer separator compact s 2 general instructions for safety and accident preven- tion check the operational safety of the machine before every start !  all regulations of public authorities that apply to the operation and maintenance of the system must be strict- ly observed....

  • Page 9

    Operating manual for bauer separator compact 7  the system must be inspected for externally identifiable defects before it is started up each time. Any changes that occur, including changes to the operating behavior and functional disruptions, must be imme- diately reported to the competent party. ...

  • Page 10

    8 operating manual for bauer separator compact s  the bolt connections loosened during maintenance and repair work must be tightened again. Observe the required tightening torques.  if it is necessary to remove safety features during maintenance, setup or repairing, the safety equipment must be re...

  • Page 11

    Operating manual for bauer separator compact 9 3 function description the bauer separator serves for separating pumpable slurry (solid-liquid mixtures with relatively low solid matter content and no foreign bodies such as metal parts, stones, wood or rags) into solid and liquid (thin slurry) fractio...

  • Page 12

    10 operating manual for bauer separator compact s ventilation 4 setup of the separator 4.1 installation diagram 4.2 condition of the bauer separator upon delivery the bauer separator was developed by the company bauer gesmbh. The separator is delivered as a unit, including installed electric motor, ...

  • Page 13

    Operating manual for bauer separator compact 11 4.4 features, identification and information to make it easier for you to familiarize yourself with your new bauer separator, fig. 4-2 shows you a longitudinal section of the internal machine design. We assist every customer in optimally selecting the ...

  • Page 14

    12 operating manual for bauer separator compact s 4.5 type plates - information signs when you contact your dealer or communicate directly with bauer gesmbh about wearing parts or for technical support for your separator, you will be asked for your serial number and machine number in order to ensure...

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    Operating manual for bauer separator compact 13 4.7 setup and assembly the basic dimensions of the bauer separator for determining the dimensions of the setup location are shown in fig. 4-3. The dead weight of the separator compact is approx. 380 kg. A b c d e o h o g o i k o l m n q r p s t o f j f...

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    14 operating manual for bauer separator compact s 4.8 complete system the complete system of the press / screw separator also includes the material supply and discharge handling. The incoming material can be delivered by pump or from an elevated tank by means of gravity. Be- cause the pump delivery ...

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    Operating manual for bauer separator compact 15 abb 4.7 standard- inflow overflow the separator must be set up so that the solid can be freely discharged. There must be a corresponding height difference between the solid discharge point and the ground. The volume of the cone of discharged material c...

  • Page 18

    16 operating manual for bauer separator compact s 5 electrical connection the electric motor is equipped with a terminal strip. Like all electrical connections, the external motor control must be connected properly by a qualified electrician. Danger work on electrical and electronic components of th...

  • Page 19

    Operating manual for bauer separator compact 17 5.1 setup and operation of the motor the motors in the standard design are suitable for operation up to a maximum ambient temperature of +40 °c (104 °f) as well as an elevation of up to 1000 m above sea level. Conditions of high humidity (e.G. Location...

  • Page 20

    18 operating manual for bauer separator compact s 6 preparation for initial startup before beginning the startup process, check the following measures: 1. The separator must be firmly anchored to the ground. 2. Make sure that the mouth piece and the functioning of the separator can be seen clearly f...

  • Page 21

    Operating manual for bauer separator compact 19 note the reaction time before each setting change takes several minutes, meaning that the effect of any change can only be determined after this time. For this reason, always allow enough time after making a change and only make changes in small steps!...

  • Page 22

    20 operating manual for bauer separator compact s depending on the dry matter content (dm content) of the input medium, the solid cake will either al- ready have the correct consistency with the initial setting of the weights or it will be either too soft or too firm. After formation of a cake and r...

  • Page 23

    Operating manual for bauer separator compact 21 7.4 additional instructions for flawless operation make certain that the overflow does not produce a siphon effect. This would produce unfavorable flows with too little solid matter entering the separator, lowering the throughput while also interfering...

  • Page 24

    22 operating manual for bauer separator compact s 9 test for separation capability in order to test the separation capability of the medium supplied to the separator, you can perform a simple suitability test. Take some of the medium intended for separation into your hand and try to press it out. If...

  • Page 25

    Operating manual for bauer separator compact 23 10 liquid cleaning fig. 10-1 illustrates the arrangement of 2 separators in series, where the effluent of the first separator is supplied to the second separator. The second separator is equipped with screens of a smaller gap width than the first separ...

  • Page 26

    24 operating manual for bauer separator compact s 13 maintenance and inspection 13.1 gearbox and motor the gearbox and motor are delivered ready for operation. They are filled with the required volume of oil and maintenance-free. After approx. 10,000 operating hours, but no later than every 2 years,...

  • Page 27

    Operating manual for bauer separator compact 25 13.2 inspection of the sieve and the guide rails the screen and the guide rails must generally be inspected every 1 to 3 months depending on the separation medium. For this inspection, the screen must be removed, cleaned with a high-pressure cleaner an...

  • Page 28

    26 operating manual for bauer separator compact s the plastic profile rails serve to dampen the impact shocks of the separator on the screen guide rails and reduce friction. The screen “ floats ” [ “ breathes ” ] in the guide rails, depending on how hard the solid cake is. The slight up and down mov...

  • Page 29

    Operating manual for bauer separator compact 27 13.3 inspecting and reinstalling the screen the wearing of the screen occurs primarily in the area where the auger blades end in the screen, i.E. At the transition to the pressing area of the separator. If a sharp-edged transi- tion can be seen in this...

  • Page 30

    28 operating manual for bauer separator compact s 13.4 inspecting and reinstalling the auger the auger is made of stainless steel. In the area of the screen, the auger blades have been plated with a special material according to a special process, see fig. 13-11. Inspect the auger for any damage and...

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    Operating manual for bauer separator compact 29 fig. 13-14 measuring of the working gap between the screen and the auger; the gap is measured on the bottom side of the screen while the machine is at rest. The measurement yields two times the working width because the screen rests on the top of the a...

  • Page 32

    30 operating manual for bauer separator compact s for example, fig. 13-15, right and middle images, shows plating that has been worn down on the outer edges of the auger, but recoating is still possible because the plating on the face side is still retained up to 20%, meaning that the actual auger b...

  • Page 33

    Operating manual for bauer separator compact 31 14 problems - troubleshooting warning troubleshooting should only be performed by appropriately qualified personnel. It is very important for you to familiarize yourself with the “ normal ” operating condition of the separator during your application. ...

  • Page 34

    32 operating manual for bauer separator compact s 14.2 troubleshooting fault cause remedy no solids are produced no liquid is discharged separator is running 1. The material supply has been in- terrupted:  the pump is off  inflow element or ventilation open- ing blocked; a siphon effect oc- curs [...

  • Page 35

    Operating manual for bauer separator compact 33 fault cause remedy solid cake is very hard; solid matter comes out slowly and very dry separator is running the amperemeter indicates higher values than usual 1. Too many weights or the leverage is too great, meaning that the con- tact pressure of the ...

  • Page 36

    34 operating manual for bauer separator compact s fault cause remedy replacement of the block- ing seal despite the supply of sealing medium (see section mainte- nance and inspection under supply with sealing medium), liquid and sealing medium is discharged from the inspec- tion opening on the botto...

  • Page 37

    Operating manual for bauer separator compact 35 15 accessories 15.1 separator control danger the connection of the switch cabinet to the electrical supply and the connection of the separator motor to the switch cabinet must be performed by an electrical expert. The cable dimensions and the prelimina...

  • Page 38

    36 operating manual for bauer separator compact s 16 notes.

  • Page 39: Ec Conformity Declaration

    Operating manual for bauer separator compact 37 17 conformity declaration ec conformity declaration according to ec directive 2006/42/ec the manufacturer bauer gesellschaft m.B.H. Kowaldstrasse 2, 8570 voitsberg, austria tel.: +43 3142 200 -0; fax: +43 3142 200 -320/-340 declares that the machine sp...