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Bully Dog GM DURAMAX 6.6L 2001-2006 Installation Manual

Summary of GM DURAMAX 6.6L 2001-2006

  • Page 1

    ® installation manual gm duramax 6.6l 2001-2006 part # 40366 v1.0.0

  • Page 2: Monitor

    Monitor remember this is a performance product use at your own risk. This product is not intended to be used to break the law. Do not use this product until you have carefully read the following agreement. This agreement sets forth the terms and condi- tions for the use of this product. The installa...

  • Page 3: Table of Contents

    2 table of contents introduction ............................................................................................ Page 3 bill of material ........................................................................................ Page 3 harness descriptions ....................................

  • Page 4: Monitor

    3 monitor introduction you have just purchased the most technologically advanced vehicle monitor available for diesel pickups, manufactured by bully dog technologies. The outlook monitor comes with more user friendly features than any other vehicle monitor in the market place. The outlook monitor al...

  • Page 5: Harness Descriptions

    4 harness descriptions notice: included with this product are four individual wiring harnesses. Read the description of each the harness below , the installation instructions will refer to the diff erent harnesses by name. Outlook main harness: the outlook monitor sits on one end of this harness and ...

  • Page 6: Monitor

    5 monitor installation instructions installing the outlook sub-harness skip this step if installing on a 2006 vehicle. The outlook sub-harness is not used during installation on a 2006 vehicle. In this step you will connect the information plug to 2003-2005 vehicles. Information plug: 1. Disconnect ...

  • Page 7: The Power Wire.

    6 installing the obd 2 harness in this step you will connect the obd 2 plug, run the green connector and power wire through the fi rewall, and connect the power wire. Connecting the obd 2 plug: plug the obd 2 harness into the obd 2 plug located on the bottom side of the dash on the drivers side of th...

  • Page 8: Monitor

    7 monitor installing the outlook main harness: in this step you will run the outlook harness plugs and wiring through the fi rewall and connect the main harness to the sub-harness and the obd 2 harness. 1. For a clean install fi rst peel back the weather stripping on the driver’s side door seal right ...

  • Page 9: Installing The Pyrometer:

    8 installing the pyrometer: in this installation section you will tap and mount the pyrom- eter probe into the exhaust either pre-turbo or post turbo and then connect the end of the pyrometer to the outlook main harness. Doing so will allow you to monitor exhaust gas temperatures which is a very imp...

  • Page 10: Monitor

    9 monitor post turbo mount: 1. Find a location on the exhaust pipe that is 3-6” downstream from the turbo charge output. Then drill a 5/16” hole and run a 1/8” pipe tap into the hole. Mount the pyrometer probe in the hole , use a 9/16” wrench to tighten the probe holder or tube fi tting to the down t...

  • Page 11: Pre-Turbo Mount:

    10 pre-turbo mount: 1. Drill a 5/16” hole into the exhaust manifold where all the exhaust runners of the manifold come together just before the turbo exhaust inlet. Then tap the hole with a 1/8: pipe tap and mount the pyrometer probe in the hole. Use 9/16” wrench to tighten the probe holder or tube ...

  • Page 12: Monitor

    11 monitor outlook monitor mounting instructions bully dog off ers three diff erent options for mounting the outlook monitor. Each lo- cation option places the outlook monitor in an easily accessed viewing area for the driver. Windshield mount: 1. Locate the windshield mount included with the outlook ...

  • Page 13: Store.

    12 outlook custom a-pillar mount (not included with the outlook) the pillar comes in black, it can be painted to match any color by purchasing oem paint color at any auto paint store. 1. Pull back the weather stripping on the driver’s side of the vehicle to prepare the install. 2. Run the outlook ma...

  • Page 14: Monitor

    13 monitor operating instructions this section of the instructions describes how to use the joystick to navigate menus and control power levels. These instructions also provide descriptions on each of the menus and sub-menus, and shows how to complete a performance test. Navigation/joystick operatio...

  • Page 15

    14 vehicle selection details: the list below provides a description of vehicle type and product com- patibility . Use this list to help correctly select vehicle and product type. The outlook will not work properly if you have selected the wrong vehicle and product combination. On-the-fl y power adjus...

  • Page 16: Monitor

    15 monitor general display once you have selected a vehicle upon initial use, the outlook will then load the general display screen. Below is an example of the general display screen. It has four quadrants which display vehicle diagnostics and performance tests. It also has a power bar which display...

  • Page 17: Boost Pressure (Psi)

    16 top left display: select this to enter a sub-menu with a list of outlook display options that you select to view in the top left display quadrant of the outlook screen. All of the outlook display options are listed in this instruction set with options specifi c to this make, model, and year of veh...

  • Page 18: Monitor

    17 monitor view last 10 readings: this feature lets you view the last pyro readings taken per key cycle, the last 10 pyro read- ings taken per key cycle, the last 10 boost readings per key cycle, and if the features are available to your vehicle it will show you your last 10 quarter mile runs and 0-...

  • Page 19: Outlook Display Options

    18 top left quadrant displays user preset options bottom left quadrant always displays the pyro1 temperature reading, which cor- relates to pyro 1 on the outlook main harness. Top right quadrant displays user preset options bottom right quadrant displays user preset options outlook display options t...

  • Page 20: Monitor

    19 monitor rpm: number of crank revolutions per minute transmission slip: shows the % diff erence between transmission input shaft speed and output shaft . Tells you in an easy-to-read % how much your transmission is slipping. Slip power reduction: the % that engine power is reduced by a bully dog mo...

  • Page 21

    20 1⁄4 mile time: this performance test will display and record how long it takes the vehicle to travel .25 miles from a complete stand still and how fast the vehicle was traveling at the exact point of completion. If for some reason the test must be restarted simply press left on the outlook joysti...

  • Page 22: Monitor

    21 monitor.

  • Page 23

    22.

  • Page 24: See More At: Bullydog.Com

    For free technical support call: 866-bullydog (866-285-5936) ® see more at: bullydog.Com downloaders intake systems performance modules exhaust systems.