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Bully Dog PMT Installation Manual

Summary of PMT

  • Page 1

    Installation manual vehicle application part # ford (6.0l) ‘03-’07 40300 gm (6.6.0 l) ‘01-’07 40300 dodge (5.9 l) ‘03-’07 40300

  • Page 2: Troubleshooting:

    Par ts d escription pm t in sta llati on op era ting ins tru ctio ns inte rne t u pda tes app end ix troubleshooting: if you have questions during the installation of this product, please visit www.Bullydog.Com/product_updates.Php . The latest version of these instructions can be found at the same l...

  • Page 3: Introduction

    2 par ts d escription pm t in sta llati on op era ting ins tru ctio ns inte rne t u pda tes app end ix introduction intr odu ctio n operating instructions (continued) ................................................................ Pgs. 28-44 section 4: exploring the menu system........................

  • Page 4: Introduction

    3 par ts d escription pm t in sta llati on op era ting ins tru ctio ns inte rne t u pda tes app end ix be sure to update the pmt through the update agent before installing on your vehicle. Introduction introduction the pmt is the most advanced vehicle downloader, controller, monitor and gauge in a s...

  • Page 5: Bill of Materials

    4 par ts d escription pm t in sta llati on op era ting ins tru ctio ns inte rne t u pda tes app end ix bill of materials the pmt head unit pmt cradle w/ cradle cable & power wire obdii adapter plug dash mount assembly custom a-pillar mount assembly pch assembly w/pch cable pyrometer cable sd card re...

  • Page 6: Parts Description

    5 intr odu ctio n pm t in sta llati on op era ting ins tru ctio ns inte rne t u pda tes app end ix parts description par ts d escription parts description this section describes each of the parts in the bill of materials, the descriptions provide a physical set of attributes and a purpose for each p...

  • Page 7: Parts Description

    6 intr odu ctio n pm t in sta llati on op era ting ins tru ctio ns inte rne t u pda tes app end ix pyrometer connection head (pch) board assembly the pch board or pyrometer connection head serves as a dock to connect the pyrometers into the pmt system. The pch board includes the ability to connect t...

  • Page 8: Usb To Sd Card Adapter

    7 intr odu ctio n pm t in sta llati on op era ting ins tru ctio ns inte rne t u pda tes app end ix custom a-pillar mount assembly this mounting assembly enables the pmt to be mounted on the custom a-pillar pod on the driver’s side of the vehicle. Using this mounting style does require that a custom ...

  • Page 9: Installation Overview

    8 intr odu ctio n par ts d escription op era ting ins tru ctio ns inte rne t u pda tes app end ix installation overview pmt & cradle obdii adapter plug obdii port pyrometer connection head pyrometer probe cradle cable power wire pch cable fuse box fire wall grommet (to e xhaust manif old) dodge cumm...

  • Page 10: Pmt Installation

    9 pmt installation intr odu ctio n par ts d escription op era ting ins tru ctio ns inte rne t u pda tes app end ix obdii port obdii adapter plug cradle cable power wire pch cable pmt & cradle pyrometer connection head fuse box pyrometer probe (to exhaust manifold) fire wall grommet ford power stroke...

  • Page 11: Pmt Installation

    0 pmt installation intr odu ctio n par ts d escription op era ting ins tru ctio ns inte rne t u pda tes app end ix pmt installation instructions these installation instructions are split into five sections. Each section provides a comprehensive description of installation for all vehicle application...

  • Page 12: Pmt Installation

    Pmt installation intr odu ctio n par ts d escription op era ting ins tru ctio ns inte rne t u pda tes app end ix custom a-pillar mounting we recommend the custom a-pillar mounting style, because it makes for the best looking, most conve- nient and least intrusive mounting style. The custom a-pillar ...

  • Page 13: Pmt Installation

    2 pmt installation intr odu ctio n par ts d escription op era ting ins tru ctio ns inte rne t u pda tes app end ix 2. With all assembly pieces gathered, refer to the pillar pod mount assembly diagram for a visual reference on how the assembly fits together. Steps 3 through 6 explain how to assemble ...

  • Page 14: Pmt Installation

    3 pmt installation intr odu ctio n par ts d escription op era ting ins tru ctio ns inte rne t u pda tes app end ix (to obdii adapter plug) (to vehicle fuse box) cradle cable custom a-pillar mount with cradle custom a-pillar pod mount diagram power wire custom a-pillar pod (not included) tightening t...

  • Page 15: Pmt Installation

    4 pmt installation intr odu ctio n par ts d escription op era ting ins tru ctio ns inte rne t u pda tes app end ix dash mounting dash mounting is a quick and easy way to mount the pmt. The dash mounting pieces do require some as- sembly. Dash mounting requires all parts in the dash mount assembly di...

  • Page 16: Pmt Installation

    5 pmt installation intr odu ctio n par ts d escription op era ting ins tru ctio ns inte rne t u pda tes app end ix flat head screws top plate top mounting arm mounting base double stick foam tape cradle bottom mounting arm bottom plate (threaded screw holes) dash mount assembly diagram pm t in sta l...

  • Page 17: Pmt Installation

    6 pmt installation intr odu ctio n par ts d escription op era ting ins tru ctio ns inte rne t u pda tes app end ix to mount the dash assembly: 1. Use the pmt to gauge where on the dash of the vehicle you want the pmt to sit. See the dash mounting diagram for a quick example of the two recommended da...

  • Page 18: Pmt Installation

    7 pmt installation intr odu ctio n par ts d escription op era ting ins tru ctio ns inte rne t u pda tes app end ix to mount the dash assembly: (continued) 2. Once a mounting location is chosen, determine the position of the pmt and direction the pmt will face by moving the ball and socket joints of ...

  • Page 19: Pmt Installation

    8 pmt installation intr odu ctio n par ts d escription op era ting ins tru ctio ns inte rne t u pda tes app end ix windshield mounting follow the same instructions for the dash mount procedure; apply the same instructions to the windshield of the vehicle rather than the dash. Pm t in sta llati on.

  • Page 20: Pmt Installation

    9 pmt installation intr odu ctio n par ts d escription op era ting ins tru ctio ns inte rne t u pda tes app end ix section 2: installing the pyrometer and the pyrometer connection head (pch) the pch assembly diagram provides a quick visual description of all parts and pieces needed to acquire pyrome...

  • Page 21: Pmt Installation

    20 pmt installation intr odu ctio n par ts d escription op era ting ins tru ctio ns inte rne t u pda tes app end ix installing the pyrometer probe in this section you will drill and tap the pyrometer probe in the exhaust, either pre-turbo or post-turbo as a means to collect exhaust gas temperatures ...

  • Page 22: Pmt Installation

    2 pmt installation intr odu ctio n par ts d escription op era ting ins tru ctio ns inte rne t u pda tes app end ix pre-turbo mount: 1. Drill a 5 / 16 ” hole into the exhaust manifold where all the exhaust runners of the manifold come to- gether, just before the turbo exhaust inlet. Then tap the hole...

  • Page 23: Pmt Installation

    22 pmt installation intr odu ctio n par ts d escription op era ting ins tru ctio ns inte rne t u pda tes app end ix post-turbo mount 1. Find a location on the exhaust pipe that is 3-6” downstream from the turbo charger output. Then drill a 5 / 16 ” hole and run a 1 / 8 ” pipe tap into the hole. Moun...

  • Page 24: Pmt Installation

    23 pmt installation intr odu ctio n par ts d escription op era ting ins tru ctio ns inte rne t u pda tes app end ix installing the pch board the pyrometer that was installed will now have to be connected to the pch board, but first the pch board needs to be mounted in a secure location that both of ...

  • Page 25: Pmt Installation

    24 pmt installation intr odu ctio n par ts d escription op era ting ins tru ctio ns inte rne t u pda tes app end ix peripheral cable port used for bully dog peripherals only cradle cable port used for pmt cradle cable cradle cable coming from pmt cradle pch cable coming from pyrometer connection hea...

  • Page 26: Pmt Installation

    25 pmt installation intr odu ctio n par ts d escription op era ting ins tru ctio ns inte rne t u pda tes app end ix section 3: installing the obdii adapter plug 3. Locate the obdii port on the vehicle; obdii ports are located under the dash on the driver’s side. These ports are located in different ...

  • Page 27: Pmt Installation

    26 pmt installation intr odu ctio n par ts d escription op era ting ins tru ctio ns inte rne t u pda tes app end ix section 4: installing the power wire in this section you will run the power wire coming from the pmt cradle to the vehicle fuse box and connect it to the fuse locations specified below...

  • Page 28: Pmt Installation

    27 pmt installation intr odu ctio n par ts d escription op era ting ins tru ctio ns inte rne t u pda tes app end ix section 5: how to dock the pmt (make sure that the vehicle key is off) the pmt and cradle can be damaged if the pmt is not carefully placed onto the cradle. See the diagrams below for ...

  • Page 29: Pmt Operating Instructions

    28 intr odu ctio n par ts d escription pm t in sta llati on inte rne t u pda tes app end ix pmt operating instructions these operating instructions are split into four sections: • section 1 : button navigation • section 2 : set up wizard • section 3 : exploring the general display • section 4 : main...

  • Page 30: Section 2:

    29 intr odu ctio n par ts d escription pm t in sta llati on inte rne t u pda tes app end ix section 2: setup wizard the setup wizard will take you step by step through the vehicle selection process and download pro- cess. To start the setup wizard follow these three steps: 1. Properly dock the pmt o...

  • Page 31: Operating Instructions

    30 intr odu ctio n par ts d escription pm t in sta llati on inte rne t u pda tes app end ix setup wizard step 1 vehicle selection: what type of vehicle are you installing the performance management tool on? You will need to know the make, model, year, engine type and engine displacement. Important, ...

  • Page 32: Operating Instructions

    3 intr odu ctio n par ts d escription pm t in sta llati on inte rne t u pda tes app end ix setup wizard step 2 the download: you will need to decide whether to download now or later. When installing a download we recommend that you have access to technical assistance. Downloading the program later i...

  • Page 33: Section 3:

    32 intr odu ctio n par ts d escription pm t in sta llati on inte rne t u pda tes app end ix section 3: exploring the main screen the main screen is where you view all of the vehicle activity. In this section you will learn how to navigate the main screen and learn about all of the different parts of...

  • Page 34: Operating Instructions

    33 intr odu ctio n par ts d escription pm t in sta llati on inte rne t u pda tes app end ix main screen parts description this section will describe all of the different parts of the main screen. Speed mph rpm rpm coolant ºf throttle x menu mph 0 30 60 120 90 power level: extreme 12:00:00 am large g...

  • Page 35: 1. 2.

    34 intr odu ctio n par ts d escription pm t in sta llati on inte rne t u pda tes app end ix large gauge display types the large gauge area can be displayed in four different views. Speed mph rpm rpm coolant ºf throttle x menu power level: extreme 12:00:00 am 1. 2. 3. 4. Analog gauge with mini graph ...

  • Page 36: Section 4:

    35 intr odu ctio n par ts d escription pm t in sta llati on inte rne t u pda tes app end ix section 4: exploring the menu system exploring the main menu section 4 will explore the entire menu system including: each main menu item and all of the sub menus to those main menu items. Main menu descripti...

  • Page 37: Change Vehicle:

    36 intr odu ctio n par ts d escription pm t in sta llati on inte rne t u pda tes app end ix change vehicle: the vehicles menu is only used for two reasons: 1. The pmt is being transferred to a new vehicle, in which case it is very important that you make sure that the last vehicle was completely ret...

  • Page 38: Install Download:

    37 intr odu ctio n par ts d escription pm t in sta llati on inte rne t u pda tes app end ix install download: the install download option comes in use for three different reasons: 1. Install a download onto a stock vehicle: if the vehicle is stock and you enter the install download menu, simply foll...

  • Page 39: Section.

    38 intr odu ctio n par ts d escription pm t in sta llati on inte rne t u pda tes app end ix downloading vehicle specific features: each vehicle make has vehicle specific features that prompt you to opt into or opt out of during the download process. Those vehicle specific features are described for ...

  • Page 40: Speed Limiter

    39 intr odu ctio n par ts d escription pm t in sta llati on inte rne t u pda tes app end ix ‘02-’07 gm 6.6l specific features (not applicable for 2001 model years) speed limiter (gm 6.6l) the pmt gives racing enthusiasts the option to adjust the oem speed limiter. This allows the vehicle to reach sp...

  • Page 41: Calibrate Speedometer

    40 intr odu ctio n par ts d escription pm t in sta llati on inte rne t u pda tes app end ix calibrating the oem speedometer (gm 6.6l) program in the vehicle’s exact tire size to adjust the oem speedometer so that it will correctly display vehicle speeds. The downloader can adjust for tires ranging f...

  • Page 42: Low-End Power Option

    4 intr odu ctio n par ts d escription pm t in sta llati on inte rne t u pda tes app end ix low-end power option would you like to add low-end power? Not recommended for standard transmissions yes no ‘03-’07 dodge 5.9l specific features (recommended for automatic transmissions only) low end power (do...

  • Page 43: Gauge Setup

    42 intr odu ctio n par ts d escription pm t in sta llati on inte rne t u pda tes app end ix gauge setup enter to change the vehicle parameters displayed on the four gauge locations in the main screen. This is also where you can see all of the most up-to-date vehicle parameters available to your vehi...

  • Page 44: Vehicle Parameters

    43 intr odu ctio n par ts d escription pm t in sta llati on inte rne t u pda tes app end ix vehicle parameters this diagram shows vehicle parameters which can be displayed on the pmt. Due to vehicle specific availability the diagram also indicates which vehicle parameters are available to each vehic...

  • Page 45: Operating Instructions

    44 intr odu ctio n par ts d escription pm t in sta llati on inte rne t u pda tes app end ix pyro 1: reads the signal received from the pyro 1 connec- tion on the outlook main harness. This measure- ment is used to defuel the engine based on the pyrometer probe calibration procedure listed previ- ous...

  • Page 46: User Options

    45 intr odu ctio n par ts d escription pm t in sta llati on inte rne t u pda tes app end ix user options in this sub menu you get to personalize your pmt. The descriptions for all the user options are below. A more detailed description of each is on the following pages. • adjust backlight : change s...

  • Page 47: Adjust Backlight

    46 intr odu ctio n par ts d escription pm t in sta llati on inte rne t u pda tes app end ix adjust backlight highlight either keypad or screen and use the up and down buttons to adjust the lighting to your preference. Go back backlighting to user opts 0 50 100 screen key pads brightness 50% brightne...

  • Page 48: Adjust Background Color

    47 intr odu ctio n par ts d escription pm t in sta llati on inte rne t u pda tes app end ix adjust background color use the up and down buttons to select a background color. The pmt background will pre- view each color background as you scroll up and down through the color options. When the preferre...

  • Page 49: Adjust Volume Setting

    48 intr odu ctio n par ts d escription pm t in sta llati on inte rne t u pda tes app end ix adjust volume setting to adjust the sound volume for button feedback and voice calls, simply scroll up and down to adjust the volume from zero to one hundred. Go back set volume to user opts 0 50 100 volume u...

  • Page 50: Operating Instructions

    49 intr odu ctio n par ts d escription pm t in sta llati on inte rne t u pda tes app end ix adjust time and date setting when the correct time is specified use the go right button to highlight set, and then press the up button to set either the time or date. Go right go left go back set clock date t...

  • Page 51: Reset To Default Setting

    50 intr odu ctio n par ts d escription pm t in sta llati on inte rne t u pda tes app end ix reset to default setting to reset the pmt to bully dog factory settings press the up button to select yes, to keep current settings back out of this menu by pressing the go back button or by pressing the down...

  • Page 52: Defueling Parameters

    5 intr odu ctio n par ts d escription pm t in sta llati on inte rne t u pda tes app end ix defueling parameters set up defueling parameters based on a number of different vehicle parameters. In this menu you can also turn vehicle parameters off. The defueling parameters available are vehicle spe- ci...

  • Page 53: Set Defuel Levels:

    52 intr odu ctio n par ts d escription pm t in sta llati on inte rne t u pda tes app end ix set defuel levels: when entering a setup menu for any of the defuel options the menu will have a list of defuel levels to select from based on that specific defuel parameter. The selected value is displayed o...

  • Page 54: Transmission Tune:

    53 intr odu ctio n par ts d escription pm t in sta llati on inte rne t u pda tes app end ix transmission tune: ford 6.0l only this allows you to set a specific transmission tune style for each on-the-fly power setting. There are three transmission tune styles available: stock, smooth, and aggressive...

  • Page 55: Adjust Tire Size

    54 intr odu ctio n par ts d escription pm t in sta llati on inte rne t u pda tes app end ix adjust tire size the tire size function allows you to adjust the speed that the pmt will display in one of the gauge locations to account for larger or smaller than stock tire sizes. The range of tire sizes t...

  • Page 56: Diagnostics

    55 intr odu ctio n par ts d escription pm t in sta llati on inte rne t u pda tes app end ix diagnostics this sub menu allows you to check vehicle diagnostic trouble codes (dtcs). Upon entering this menu, the pmt will automatically begin to check the vehicle for dtcs and it will then display those dt...

  • Page 57: Show Settings:

    56 intr odu ctio n par ts d escription pm t in sta llati on inte rne t u pda tes app end ix show settings: the show settings menu will allow you to see vehicle information and also defuel settings. See the diagram below to see everything that is listed in this menu. Go back settings to main menu veh...

  • Page 58: Update Pmt Software

    57 intr odu ctio n par ts d escription pm t in sta llati on inte rne t u pda tes app end ix update pmt software this sub menu is only used when a new internet update becomes available through our update agent, in which case you need to remove the sd card and update it with the new information provid...

  • Page 59: Update Pmt

    58 intr odu ctio n par ts d escription pm t in sta llati on inte rne t u pda tes app end ix go back update pmt to main menu sd card not found. Press a key to continue. Go back update pmt to main menu reading file... Verify checksum checksum verified. Same image loaded. No sd card notice: screen capt...

  • Page 60: •

    59 intr odu ctio n par ts d escription pm t in sta llati on op era ting ins tru ctio ns app end ix pmt internet update instructions internet updates: there are three sections in the internet updates portion of this manual, each section is important to understanding and performing internet updates on...

  • Page 61: Section 1:

    60 intr odu ctio n par ts d escription pm t in sta llati on op era ting ins tru ctio ns app end ix section 1: pmt version information you may have to download the pmt/vehicle back to stock before performing an internet update. The change in the version number for any new update issued on the update ...

  • Page 62: Section 2:

    6 intr odu ctio n par ts d escription pm t in sta llati on op era ting ins tru ctio ns app end ix section 2: the update agent the pmt can only receive internet updates through the update agent. Therefore, internet updates must be performed on a pc with a strong internet connection. To install the up...

  • Page 63: Section 3:

    62 intr odu ctio n par ts d escription pm t in sta llati on op era ting ins tru ctio ns app end ix section 3: the update process once you have checked the version history and downloaded the pmt/vehicle back to stock, if needed, you are ready to perform the update to get the latest pmt software. Foll...

  • Page 64: Appendix:

    63 intr odu ctio n par ts d escription pm t in sta llati on op era ting ins tru ctio ns appendix: the appendix contains important information for the pmt and is split into five sections. • section 1: pyrometer calibration procedure • section 2: transmission relearn procedures: ford and gm • section ...

  • Page 65: Section 2:

    64 intr odu ctio n par ts d escription pm t in sta llati on op era ting ins tru ctio ns section 2: transmission relearn process after completing the download process, it is recommended on a 6.6l durmax with an automatic al- lison and a 6.0l ford power stroke with an automatic torque shift transmissi...

  • Page 66: Section 3

    65 intr odu ctio n par ts d escription pm t in sta llati on op era ting ins tru ctio ns inte rne t u pda tes section 3 custom a- pillar part number information a-pillar pod mount description part # a-pillar pod mount ‘03-’07 ford 31302 a- pillar pod mount ‘03-’07 dodge ram 32303 a- pillar pod mount ...

  • Page 67: Section 4

    66 intr odu ctio n par ts d escription pm t in sta llati on op era ting ins tru ctio ns inte rne t u pda tes section 4 : pmt troubleshooting condition possible sources action pmt will not turn on installation/ connections make sure that the fuse jack is securely fastened to the fuse socket. Check th...

  • Page 68: Appendix

    67 intr odu ctio n par ts d escription pm t in sta llati on op era ting ins tru ctio ns inte rne t u pda tes appendix app end ix section 5: formatting sd card the sd card should only be taken out of the pmt to perform internet upgrades. It is the primary means of performing internet upgrades for the...

  • Page 69: Appendix

    68 intr odu ctio n par ts d escription pm t in sta llati on op era ting ins tru ctio ns inte rne t u pda tes appendix app end ix 4. With the formatting dialog box open click the drop down men for “file system.” highlight and click on fat. 5. Then change the volume label to read “bully dog,” by typin...

  • Page 70: Appendix

    69 intr odu ctio n par ts d escription pm t in sta llati on op era ting ins tru ctio ns inte rne t u pda tes appendix app end ix 7. After the reformat process is complete you need to visit our website to download a file that must be saved to the sd card. Visit http://www.Bullydog.Com/updateagent.Php...

  • Page 71: Section 6:

    70 intr odu ctio n par ts d escription pm t in sta llati on op era ting ins tru ctio ns inte rne t u pda tes section 6: warranty & disclaimer remember, this is a performance product, use at your own risk. This product is not intended to be used to break the law. Do not use this product until you hav...

  • Page 72: For Free Technical Support

    For free technical support call: 866-bullydog (866-285-5936) ® see more at: bullydog.Com doc.# bd46010 v1.0.1 for a full listing of diagnostic trouble codes go to: www.Bullydog.Com/dtc.Php fluid damper exhaust systems custom outlook pod cold air intakes unleash the power with bully dog performance p...