Cad-i-s rev h installation & service manual models: 40 - 120 this manual must only be used by a qualified heating installer / service technician. Read all instructions, in this manual before installing. Perform steps in the order given. Failure to comply could result in severe personal injury, death...
2 hazard definitions the following defined terms are used throughout this manual to bring attention to the presence of hazards of various risk levels or to important information concerning the life of the product. danger warning caution caution notice danger indicates an imminently hazardous s...
Installation & service manual please read before proceeding installer – read all instructions, in this manual before installing. Perform steps in the order given. User – this manual is for use only by a qualified heating installer/ service technician. Refer to the user’s information manual for your ...
4 the cadet heating boiler - how it works... 1. Heat exchanger allows system water to flow through specially designed coils for maximum heat transfer, while providing protection against flue gas corrosion. The coils are encased in a jacket that contains the combustion process. 2. Combustion chamber ...
Img00202 17 11 23 10 27 front view img00204 1 2 4 5 6 16 18 19 20 21 25 28 31 26 30 27 img00205 front of boiler 15 13 14 18 21 22 26 29 right side (inside unit) the cadet heating boiler - how it works... (continued) 5 models 40 - 120 installation & service manual bottom view left side (inside unit) ...
6 ratings notes: 1. As an energy star partner, the manufacturer has determined that cadet heating boilers meet the energy star guidelines for energy efficiency. 2. The ratings are based on standard test procedures prescribed by the united states department of energy. 3. Net ahri ratings are based on...
The cadet heating boiler gas manifold and controls met safe lighting and other performance criteria when the boiler underwent tests specified in ansi z21.13 – latest edition. Failure to keep boiler area clear and free of combustible materials, gasoline, and other flammable liquids and vapors can res...
Img00208 6" minimum top 1/4" minimum clearance around hot water pipes 24" service bottom 0" minimum open front 24" service 6" minimum front " minimum clearance round vent pipe right 12” service 0" minimum left 12" service 0" minimum figure 1-2 alcove installation - minimum required clearances img002...
Provide air openings to room: cadet heating boiler alone in boiler room 1. No air ventilation openings into the boiler room are needed when clearances around the cadet heating boiler are at least equal to the service clearances shown in fig.’s 1-1 and 1-2. For spaces that do not supply this clearanc...
Failure to follow all instructions can result in flue gas spillage and carbon monoxide emissions, causing severe personal injury or death. warning when using an existing vent system to install a new boiler: check the following venting components before installing: • material - for materials listed...
When removing a boiler from existing common vent system: do not install the cadet heating boiler into a common vent with any other appliance. This will cause flue gas spillage or appliance malfunction, resulting in possible severe personal injury, death, or substantial property damage. Failure to fo...
2 prepare boiler 12 remove boiler from wood pallet 1. After removing the outer shipping carton from the boiler, remove the parts box. 2. To remove the boiler from the pallet: a. Remove the two (2) lag bolts securing the bottom of the unit to the pallet. B. Lift the boiler off the wall bracket mounte...
Do not drop the boiler. Damage to the boiler can result. Remove shipping [wall] bracket do not discard- will be needed to secure the boiler to the wall img00212 figure 2-4 boiler mounted on shipping pallet notice 2 prepare boiler (continued) fasteners appropriate for wall type qty: 4 mounting bracke...
3 general venting img00267 img00219 figure 3-1 two-pipe sidewall termination - see page 22 for more details figure 3-2 pvc/cpvc concentric sidewall termination - see page 25 for more details direct venting options - sidewall vent img00220 img00223 figure 3-3 two-pipe vertical termination - see page ...
15 3 general venting (continued) installation & service manual this appliance requires a special venting system. Use only approved pvc, cpvc, polypropylene or stainless steel pipe and fittings listed in tables 3c, 3d, and 3f for vent pipe, and fittings. Failure to comply could result in severe perso...
3 general venting 16 installation & service manual minimum / maximum allowable combustion air and vent piping lengths are as follows: combustion air = 7 equivalent feet minimum / 100 equivalent feet maximum vent = 7 equivalent feet minimum / 100 equivalent feet maximum when determining equivalent co...
17 installation & operation manual materials air inlet pipe materials: the air inlet pipe(s) must be sealed. Choose acceptable combustion air inlet pipe materials from the following list: pvc, cpvc, polypropylene or abs galvanized steel vent pipe with joints and seams sealed as specified in this sec...
Air contamination pool and laundry products and common household and hobby products often contain fluorine or chlorine compounds. When these chemicals pass through the boiler, they can form strong acids. The acid can eat through the boiler wall, causing serious damage and presenting a possible threa...
19 3 general venting (continued) installation & service manual pvc/cpvc: vent air img00225 figure 3-7 near boiler pvc/cpvc venting for models 40 - 100 when transitioning from 2" to 3" vent diameter, a 2" pipe section and 2" to 3" increaser are required to be cpvc when pvc/cpvc vent is used. warnin...
20 installation & service manual the installer must use a specific vent starter adapter at the flue collar connection, supplied by the vent manufacturer to adapt to its vent system. See table 3f for approved vent adapters. Discard cpvc starter piece. Notice img00257 polypropylene adapter w/ flue cla...
21 installation & service manual the installer must use a specific vent starter adapter at the flue collar connection, supplied by the vent manufacturer to adapt to its vent system. See table 3h for approved vent adapters. Discard cpvc starter piece. Notice table 3g stainless steel vent pipe and fit...
4 sidewall direct venting vent/air termination – sidewall follow instructions below when determining vent location to avoid possibility of severe personal injury, death, or substantial property damage. A gas vent extending through an exterior wall shall not terminate adjacent to a wall or below buil...
4 sidewall direct venting (continued) 5. Maintain clearances as shown in fig.’s 4-1a thru 4-3b, pages 22 and 23. Also maintain the following: a. Vent must terminate: • at least 6 feet from adjacent walls. • no closer than 12 inches below roof overhang. • at least 7 feet above any public walkway. • a...
All vent pipes and air inlets must terminate at the same height to avoid possibility of severe personal injury, death, or substantial property damage. Multiple vent/air terminations 1. When terminating multiple boilers terminate each vent/ air connection as described in this manual (fig. 4-5a). 2. P...
4 sidewall direct venting (continued) sidewall termination – optional concentric vent description and usage the manufacturer offers optional concentric combustion air and vent pipe termination kits (factory kit #cvk3003 - 3" or #cvk3008 - 2"). Both combustion air and vent pipes must attach to the te...
4 sidewall direct venting sidewall termination – optional concentric vent models figure 4-8 concentric vent dimensional drawing instead of cementing the smaller pipe to the rain cap, a field-supplied stainless steel screw may be used to secure the two (2) components together when field disassembly i...
27 4 sidewall direct venting (continued) sidewall termination – optional concentric vent multiventing sidewall terminations when two (2) or more direct vent appliances are vented near each other, each appliance must be individually vented (see fig. 4-11). Never common vent or breach vent this applia...
5 vertical direct venting vent/air termination – vertical alternate intake locations: intake pipes may be located anywhere within 24” of vent pipe bird screen (typical) coupling (field supplied) vent outlet 12” minimum above air inlet 6” minimum above roof / snow line vent combustion air figure 5-1a...
5 vertical direct venting (continued) vent/air termination – vertical 29 installation & service manual prepare roof penetrations 1. Air pipe penetration: a. Cut a hole for the air pipe. Size the air pipe hole as close as desired to the air pipe outside diameter. 2. Vent pipe penetration: a. Cut a ho...
5 vertical direct venting vertical termination – optional concentric vent description and usage the manufacturer offers an optional concentric combustion air and vent pipe termination kit. Both combustion air and vent pipes must attach to the termination kit. The termination kit must terminate outsi...
31 5 vertical direct venting (continued) vertical termination – optional concentric vent figure 5-6 concentric vent roof installation ensure termination height is above the roof surface or anticipated snow level (12 inches in u.S.A. Or 18 inches in canada) as shown in fig. 5-4, page 30. If assembly ...
5 vertical direct venting alternate vertical concentric venting this appliance may be installed with a concentric vent arrangement where the vent pipe is routed through an existing unused venting system; or by using the existing unused venting system as a chase for vent and combustion air routing. C...
Figure 5-10 existing vent as a chase flue exhaust seal img00236 sealed cap air inlet with screen seal existing 5 vertical direct venting (continued) existing vent as a chase follow all existing termination and clearance requirements and allowable pipe lengths. Use only approved venting materials lis...
34 6 hydronic piping system water piping methods the cadet heating boiler is designed to function in a closed loop pressurized system not less than 12 psi. A temperature and pressure gauge is included to monitor system pressure and outlet temperature and should be located on the boiler outlet. It is...
35 6 hydronic piping (continued) installation & service manual near boiler piping components 1. Boiler system piping: boiler system piping must be sized per the pipe requirements listed in table 6a. Reducing the pipe size can restrict the flow rate through the boiler, causing inadvertent high limit ...
36 6 hydronic piping installation & service manual near boiler piping connections vent air y-strainer (recommended) domestic hot water pump condensate drain system pump boiler pump from system to system to from indirect domestic hot water tank to floor drain air separator expansion tank img00237 che...
37 near boiler piping connections (cont’d) vent air y-strainer (recommended) domestic hot water pump condensate drain system pump boiler pump from system to system to from indirect domestic hot water tank to floor drain air separator expansion tank low loss header img00238 check valve figure 6-2b ne...
38 6 hydronic piping 0 5 10 15 20 25 30 0 2 4 6 8 10 12 40 model 70 model 100 model 120 model flow rate (gpm) pressure drop (feet of head) figure 6-3 pressure drop vs. Flow 20°f temperature rise applications model gpm ft/hd minimum pipe size pump grundfos taco b & g armstrong 40 3.7 10.2 3/4" ups15-...
39 figure 6-4 single boiler - primary / secondary piping please note that these illustrations are meant to show system piping concept only, the installer is responsible for all equipment and detailing required by local codes. Notice 6 hydronic piping (continued) installation & service manual boiler ...
40 figure 6-5 single temperature zoned with circulators - dhw priority please note that these illustrations are meant to show system piping concept only, the installer is responsible for all equipment and detailing required by local codes. Notice 6 hydronic piping installation & service manual boile...
41 6 hydronic piping (continued) figure 6-6 multiple boilers - single temperature zoned with circulators - dhw priority please note that these illustrations are meant to show system piping concept only, the installer is responsible for all equipment and detailing required by local codes. Notice caut...
7 gas connections connecting gas supply piping 1. Remove the front access panel and refer to fig. 7-1 to pipe gas to the boiler. A. Install a field supplied sediment trap / drip leg upstream of the boiler gas controls. Manual shutoff valve union drip leg gas supply img00242 figure 7-1 gas supply pip...
7 gas connections (continued) failure to apply pipe sealing compound as detailed in this manual can result in severe personal injury, death, or substantial property damage. Cadet heating boilers are typically shipped ready to fire on natural gas. Check boiler rating plate to determine which fuel the...
44 7 gas connections nominal iron pipe size (inches) natural gas pipe capacity chart length of pipe in straight feet for 1/2 psi 10 20 30 40 50 60 70 80 90 100 125 150 175 200 1/2 175 120 97 82 n/a n/a n/a n/a n/a n/a n/a n/a n/a n/a 3/4 369 256 205 174 155 141 128 121 113 106 95 86 79 74 1 697 477 ...
45 7 gas connections (continued) warning when re-tightening the set screw, be sure to tighten securely to prevent gas leaks. Do not check for gas leaks with an open flame -- use the bubble test. Failure to use the bubble test or check for gas leaks can cause severe personal injury, death, or subst...
8 field wiring electrical shock hazard – for your safety, turn off electrical power supply before making any electrical connections to avoid possible electric shock hazard. Failure to do so can cause severe personal injury or death. Wiring must be n.E.C. Class 1. If original wiring as supplied with ...
47 8 field wiring (continued) outdoor temperature sensor in accordance with the united states energy policy and conservation act, this boiler is equipped with outdoor air reset, a feature that saves energy by reducing boiler water temperature as heating load decreases. To use this feature, the outdo...
48 8 field wiring co m no sy st em supply s e ns or (optional) o u t d oo r s e ns or (factory supplied) t a nk sens o r (optional) roo m t h e r most at (field supplied) ta n k th e r m o s t a t (field supplied) flow sw it ch (field supplied) aux iliary li m it (field supplied) low w a ter cu t o ...
49 8 field wiring (continued) installation & service manual tank thermostat room thermostat / zone control flow switch system sensor outdoor sensor low voltage connection board inlet temperature sensor outlet temperature / high limit sensor flue gas sensor flame sensor low water cutoff display panel...
50 8 field wiring installation & service manual low voltage connection board boiler control module boiler pump dhw pump ignitor blower gas valve display panel img00259 figure 8-5 control outputs.
51 9 condensate disposal condensate drain 1. This boiler is a high efficiency appliance that produces condensate. 2. The bottom of the boiler has a 3/4 inch pipe for connection of a 3/4 inch pvc pipe (fig. 9-1). 3. Slope condensate tubing down and away from the boiler into a drain or condensate neut...
10 start-up check/control water chemistry do not use petroleum-based cleaning or sealing compounds in the boiler system. Damage to elastomer seals and gaskets in the system could occur, resulting in substantial property damage. Hardness less than 7 grains 1. Consult local water treatment companies f...
53 10 start-up (continued) check for gas leaks before starting the boiler, and during initial operation, smell near the floor and around the boiler for gas odorant or any unusual odor. Remove the front access panel and smell the interior of the boiler enclosure. Do not proceed with startup if there ...
54 10 start-up final checks before starting the boiler read this manual to familiarize yourself with boiler control module operation. Reference page 55 for proper steps to start boiler. verify the boiler and system are full of water and all system components are correctly set for operation. ve...
10 start-up (continued) lbl20274 rev a figure 10-2 operating instructions 55 installation & service manual.
56 please note that the brackets ([]) denote screen status. Notice 3. Place the boiler into the active position by pressing the up button for five (5) seconds (fig. 11-1, page 63). 4. Press enter plus the up button for 5 seconds to enter service mode. 5. Insert the probe from a combustion analyzer i...
57 11 operating information general how the boiler operates the cadet heating boiler uses an advanced stainless steel heat exchanger and electronic control module that allows fully condensing operation. The blower pulls in air and pushes flue products out of the boiler through the heat exchanger and...
58 11 operating information the control monitors the temperature difference between the inlet and the outlet sensor. If this difference exceeds 55°f the control will reduce the maximum fan speed. If the temperature difference exceeds 60°f the control will shut the unit down. The unit will restart au...
59 11 operating information (continued) user programming sequence installation & service manual aer timeout base state screen show status and temperatures (default is outlet temperature) on/off press up for 5 seconds to either turn on or off unit press enter for 5 seconds to enter user parameters se...
60 installer programming sequence installation & service manual base state screen show status and temperatures on/off press up for 5 seconds to either turn on or off press enter & down for 5 seconds to enter installer menu press enter - set outdoor shutdown temperature - press up or down to change t...
Installation & service manual 61 parameter table table 11-1 this table lists boiler control module parameters and where to access them viewable and changeable control parameters temperature units (°c/°f) the control can be configured to display temperature in either °c or °f. This parameter can be c...
62 11 operating information installation & service manual access modes user press the enter button for 5 seconds. Installer most parameters are available only to the installer, accessible by entering the installer key combination: press the enter and down buttons simultaneously for 5 seconds. Saving...
Cadet heating boiler control module modulation increments (20% increments) of firing control down butt on “reset” lockout or “set” for changing settings enter butt on reset butt on ser vice mode freeze protection domestic hot w a ter pump domestic hot w a ter demand sp ace hea t demand boiler pump d...
64 maintenance and annual startup table 12a service and maintenance schedules service technician (see the following pages for instructions) general: • address reported problems • inspect interior; clean and vacuum if necessary; • clean condensate trap • check for leaks (water, gas, flue, condensate)...
12 maintenance (continued) follow the service and maintenance procedures given throughout this manual and in component literature shipped with the boiler. Failure to perform the service and maintenance could result in damage to the boiler or system. Failure to follow the directions in this manual an...
Check expansion tank 1. Expansion tanks provide space for water to move in and out as the heating system water expands due to temperature increase or contracts as the water cools. Tanks may be open, closed or diaphragm or bladder type. See section 6 - hydronic piping for suggested best location of e...
67 12 maintenance (continued) img00263 burner door w/ burner nuts (qty. 4) figure 12-2 burner assembly check flame signal 1. At high fire the flame signal shown on the display should be at least 10 microamps. 2. A lower flame signal may indicate a fouled or damaged flame sense electrode. If cleaning...
68 the boiler contains ceramic fiber materials. Use care when handling these materials per instructions on page 67. Failure to comply could result in severe personal injury. warning cleaning boiler heat exchanger for recommended materials; including brush, appropriate extension(s), refractory cove...
69 installation & service manual 13 troubleshooting label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Always disconnect power to the boiler before servicing. Failure to comply could result in severe personal injury, death, or su...
70 installation & service manual 13 troubleshooting table 13-1 troubleshooting chart - no display fault cause corrective action no display - no 120 vac supplied to unit. • check external line switch, fuse, or breaker. • check wiring harness connection between display board and main control board. Co...
71 installation & service manual 13 troubleshooting (continued) table 13-2a - inlet water/system/dhw sensor resistance vs. Temperature table 13-2b - outdoor air sensor resistance vs. Temperature checking temperature sensors the boiler temperature sensors (inlet water, outlet water, system water, flu...
72 installation & service manual 13 troubleshooting table 13-3 troubleshooting chart - noisy system fault cause corrective action noisy operation - supply gas problem. Natural gas pressures should be between 4 inches w.C. And 14 inches w.C. Lp gas pressures should be between 8 inches w.C. And 14 inc...
73 installation & service manual 13 troubleshooting (continued) table 13-4 troubleshooting chart - fault messages displayed on boiler interface error code description corrective action e00 invalid lockout code. • reset control module. • switch power off and on. • replace control module. E01 the cont...
74 installation & service manual 13 troubleshooting table 13-4 (continued from previous page) troubleshooting chart - fault messages displayed on boiler interface error code description corrective action e06 the outlet water temperature has exceeded the setting of the automatic reset high limit. • a...
75 installation & service manual 13 troubleshooting (continued) table 13-4 (continued from previous page) troubleshooting chart - fault messages displayed on boiler interface error code description corrective action e11 (will require a manual reset once the condition has been corrected. Press the re...
76 installation & service manual 13 troubleshooting table 13-4 (continued from previous page) troubleshooting chart - fault messages displayed on boiler interface error code description corrective action e13 the flue temperature has exceeded 250°f. • inspect the heat exchanger. Reference page 68 of ...
77 installation & service manual 13 troubleshooting (continued) table 13-4 (continued from previous page) troubleshooting chart - fault messages displayed on boiler interface error code description corrective action e21 (will require a manual reset once the condition has been corrected. Press the re...
78 installation & service manual 13 troubleshooting table 13-4 (continued from previous page) troubleshooting chart - fault messages displayed on boiler interface error code description corrective action b06 120 vac input to the main control board has dropped below 80 vac. • check 120 vac supply to ...
79 installation & service manual combustion analysis procedure 1. Turn the main power off to the boiler. 2. Remove the flue temperature sensor from the flue pipe connection. Note: combustion measurements will be made at this point. 3. Insert the probe from a combustion analyzer into the hole left by...
14 combi 80 installation & operation manual the cadet combi - how it works... 1. Dhw pump begins operation when the domestic flow switch enables demand. An integral flow check prevents flow of the boiler water while in the space heat demand. 2. Brazed plate heat exchanger transfers heat from the pri...
14 combi (continued) 81 installation & service manual maximum domestic water pressure 145 psi domestic water connections 3/4" copper flow switch setting 0.53 gpm basic operation the factory installed option of the cadet with domestic heating capability includes a separate water circuit for the boile...
14 combi 82 installation & service manual dh w sens o r flo w sw it ch im g00 261 connection board configurations oj1 oj2 standard altitude,standard (non-combi) cut connected standard altitude, combi cut cut high altitude, standard (non-combi) connected connected high altitude, combi connected cut f...
14 combi (continued) 83 installation & service manual water piping field connections are to be made as represented in fig. 14-3. warning ensure that plumbing and electrical installation are complete and supply gas is turned off. On initial startup, bleed air from the system with the manual air ven...
84 14 combi installation & service manual setting dhw target temperature warning an excessively high dhw temperature set point can result in serious injury. The minimum effective temperature should be used. Verify the installed anti-scald device requirements to determine an appropriate dhw tempera...
85 15 diagrams 24 vac -t -t -t -t -t outdoor sensor tank sensor system sensor 1 2 3 4 5 6 display 120vac neutral ground 120v supply "l" 120v supply "n" integrated control junction box dhw pump "l" boiler pump "l" boiler pump dhw pump dhw pump "n" boiler pump "n" f1 f2 f3 5a 3.15a 0.8a boiler pump re...
-t 2 3 1 1 2 4 5 3 blower box depicts optional items box depicts dual sensor single housing 24 vac com -t -t -t -t high voltage low voltage 120 vac high voltage spark lead caution operati n g sensor s1a 120v supply flame sense spark rod integrated control connection board junction box outdoor sensor...
24 vac -t -t -t -t -t outdoor sensor dhw outlet sensor system sensor 1 2 3 4 5 6 display 120vac neutral ground 120v supply "l" 120v supply "n" integrated control junction box boiler pump "l" boiler pump dhw pump boiler pump "n" f1 f2 f3 5a 3.15a 0.8a boiler pump relay dhw pump relay 24vdc supply con...
-t 2 3 1 1 2 4 5 3 blower notes: 1. All wiring must be installed in accordance with: local, state, provincial and national code requirements per either n.E.C. In usa or c.S.A. In canada. 2. If any original equipment wire as supplied with the appliance must be replaced, it must be replaced with wire ...
89 notes installation & service manual.
90 installation & service manual notes.
91 installation & service manual notes.
Revision a (eco #c10659) initial release. Revision b (eco #c11102) reflects outdoor air reset updates along with changes made to table 3b on page 16 (ecr r05655). Revision c (eco #c11314) reflects edits made to the combi section on page 81. Revision d (eco #c11736) reflects changes made to the ratin...