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Cadillac 2000 DeVille Service Manual Addendum

Other manuals for 2000 DeVille: Owner's Manual

Summary of 2000 DeVille

  • Page 1

    2000 cadillac deville outer wheelhouse sectioning 1-12 inner front pillar sectioning 1-9 inner center pillar sectioning 1-10 outer front pillar sectioning 1-2 outer center pillar sectioning 1-4 rear rail sectioning 1-13 quarter panel sectioning 1-6 body dimensions 1-17/18.

  • Page 2: And Quarter Panel Sectioning

    2000 cadillac deville 1-1 outer front pillar, center pillar and quarter panel sectioning caution: when performing service on or near the supplemental inflatable restraint (sir) components or the sir wiring, the sir system must be disabled. Failure to follow the correct procedure could cause air bag ...

  • Page 3: Outer Front Pillar

    Outer front pillar sectioning removal procedure important: sectioning should be performed only in the recommended areas. Failure to do so may compromise the structural integrity of the vehicle. 1. Visually inspect and restore as much of the damage as possible to factory specifications. 2. Remove the...

  • Page 4

    Installation procedure important: remove all foam prior to welding this section of the service panel. 1. Prepare mating surfaces. 2. Apply weld-through primer to mating surfaces prior to assembly. 3. Weld backing plates to vehicle at rocker. Important: replace hinge pillar blocks prior to welding ou...

  • Page 5: Outer Center Pillar

    Outer center pillar sectioning removal procedure important: sectioning should be performed only in the recommended areas. Failure to do so may compromise the structural integrity of the vehicle. 1. Locate an approved sectioning area in the center pillar (fig.␣ 1-5). 2. Mark and scribe a line. This i...

  • Page 6

    Installation procedure 1. Install sleeves on vehicle at rocker and center pillar areas using plug welds. 2. Replace hinge blocks and bolts. 3. Prepare mating surfaces. Important: prior to refinishing, refer to the publication gm4901m-d-2000 “gm approved refinish materials” for recommended products. ...

  • Page 7: Quarter Panel Sectioning

    1-6 2000 cadillac deville quarter panel sectioning removal procedure the service part comes with lower quarter panel extension and taillamp pocket attached. These parts can be left on the vehicle if not damaged. Drill out factory welds on the car and service part and use the outer panel only. Import...

  • Page 8

    2000 cadillac deville 1-7 preparation of service part 1. Cut service part in corresponding locations to fit original cut lines. Leave a gap of one-and- one-half times the metal thickness of sectioning joint (fig. 1-9). 2. Create 100␣ mm (4␣ in) backing plate on rocker panel from unused portion of se...

  • Page 9

    1-8 2000 cadillac deville inner front pillar, center pillar and rear wheelhouse sectioning fig.␣ 1-11 — 2000 deville inner frame sectioning locations caution: when performing service on or near the sir components or the sir wiring, the sir system must be disabled. Failure to follow the correct proce...

  • Page 10: Inner Front Pillar

    2000 cadillac deville 1-9 inner front pillar sectioning removal procedure important: sectioning should be performed only in the recommended areas. Failure to do so may compromise the structural integrity of the vehicle. 1. Visually inspect and restore as much of the damage as possible to factory spe...

  • Page 11: Inner Center Pillar

    1-10 2000 cadillac deville installation procedure 1. Prepare mating surfaces. Important: prior to refinishing, refer to the publication gm4901m-d-2000 “gm approved refinish materials” for recommended products. Do not combine paint systems. Refer to paint manufacturer’s recommendations. 2. Prime with...

  • Page 12

    2000 cadillac deville 1-11 preparation of service part 1. Cut center pillar at laser weld location. This will allow a 25␣ mm (1␣ in) overlap to the vehicle for welding (fig. 1-16). 2. Notch the weather strip flange to prevent excessive metal thickness in these areas. 3. In front and rear door rocker...

  • Page 13: Outer Wheelhouse

    1-12 2000 cadillac deville outer wheelhouse sectioning removal procedure 1. Locate horizontal laser-weld line in upper quarter area (fig. 1-18). 2. Measure down 25␣ mm (1␣ in) and scribe a cut line. 3. On the vehicle rocker area, locate and scribe a vertical cut line in the recommended section area....

  • Page 14: Rear Rail Sectioning

    2000 cadillac deville 1-13 rear rail sectioning the rear rail is available as a complete assembly. It consists of an outer panel, two inner reinforcements, a rail extension, and all necessary component mounting brackets (fig. 1-20). The outer panel and rear mounting brackets are also available separ...

  • Page 15

    1-14 2000 cadillac deville removal procedure 1. Visually inspect and restore as much of the damage as possible to factory specifications. 2. Remove all related panels and components. 3. Cut the rear rail along the rearward flange of the crossbar (fig. 1-21). Continue this cut around the rear rail. 4...

  • Page 16

    2000 cadillac deville 1-15 installation procedure 1. Using the original part as a guide, mark a line on the service rail 35␣ mm (1-5/16␣ in) forward of the cut made to the original part; this should be approximately 535␣ mm (21␣ in) without the extension attached to the rail. This will provide an ov...

  • Page 17: Deville

    1-16 2000 cadillac deville zero line a b c d e f all lengths measured from Ø line at top hinge 19 mm hole all measurements hole center to center 19 mm gage hole Ø engine compartment dimensions – 2000 cadillac deville description location length width height strut mount hole a 367 565 1014 strut moun...

  • Page 18

    2000 cadillac deville 1-17 Ø c a b d e f g 540 469 552 526 925 888 1752 2537 3191 1092 348 358 537 496 504 427 430 496 553 577 datum line width height length underbody dimensions – 2000 cadillac deville description location length width height 28 mm mounting nut a 1092 540 469 19 mm x 25 mm gage slo...

  • Page 19

    1-18 2000 cadillac deville ø a b c d e f datum line 829 840 827 836 0 0 1140 1140 2183 849 591 930 964 665 1004 width height length body side dimensions – 2000 cadillac deville description location length width height 19 mm gage hole a 0 — — 19 mm gage hole b 0 836 591 19 mm gage hole c 0 829 930 19...