- DL manuals
- Cafection
- Coffee Maker
- TOTAL LITE
- Service And Installation Manual
Cafection TOTAL LITE Service And Installation Manual
Summary of TOTAL LITE
Page 1
Manufactured by: cafection enterprises inc. 2355, dalton, quebec, (quebec) g1p 3s3 canada tel.: 1-800-561-6162 fax: 1-800-463-2739 avalon@cafection.Com www.Cafection.Com image shows machine with optionnal short bean canister service and installation manual for innovation total lite revision 1.
Page 2
Total lite revision 1 service manual for innovation total lite single-cup brewer 2 table of contents 1 introduction ......................................................................................................... 5 2 safety instructions..........................................................
Page 3
Total lite revision 1 service manual for innovation total lite single-cup brewer 3 table of contents 7 initial setup ....................................................................................................... 35 7.1 installation site requirements ............................................
Page 4
Total lite revision 1 service manual for innovation total lite single-cup brewer 4 table of contents table of contents continued 10.3 brewer assembly .................................................................................... 64 10.4 microcontroller (eprom) ....................................
Page 5
Total lite revision 1 service manual for innovation total lite single-cup brewer 5 1 introduction cafection manufactures the innovat ion total lite brewer based on its original avalon single-cup technology and is complemented with the coffee of your choice! The innovation family of brewers are desig...
Page 6
Total lite revision 1 service manual for innovation total lite single-cup brewer 6 2 safety instructions basic safety precautions should always be followed when using electrical appliances. Read all instructions before using this brewing equipment. 2.1 food-contact parts we recommend that you clean ...
Page 7
Total lite revision 1 service manual for innovation total lite single-cup brewer 7 3 warranty procedures and conditions for goods returned all warranty claims and products returns processed by our technical department is available monday through friday from 8:30 to 16:30 eastern time or alternativel...
Page 8
Total lite revision 1 service manual for innovation total lite single-cup brewer 8 the return shipping charges will be assumed by us for products guaranteed (only under authorization of the technical department). If we paid for the transportation and the product is not covered under warranty, you wi...
Page 9
Total lite revision 1 service manual for innovation total lite single-cup brewer 9 4 reference drawings 4.1 external view reference drawings drip tray grill drip tray back splash touchscreen door lock metal door plastic front (fascia) plastic top lid 3 whole bean canister.
Page 10
Total lite revision 1 service manual for innovation total lite single-cup brewer 10 4.2 rear view reference drawings water tank outlet valve overflow cup water inlet breaker box back panel level glides overflow tray door for easy tank access plastic top fitting part.
Page 11
Total lite revision 1 service manual for innovation total lite single-cup brewer 11 4.3 internal view reference drawings filter paper soluble mixing chamber brewer spout waste basket main board (see p. 16) front panel coffee grinder (behind the protector) com connection fan coffee hot water soluble ...
Page 12
Total lite revision 1 service manual for innovation total lite single-cup brewer 12 4.4 brewer assembly the platinum brewing system is in a class of it’s own in the single cup coffee business and is specifically designed for cafection units. Its vacuum extraction process, joined with a high quality ...
Page 13
Total lite revision 1 service manual for innovation total lite single-cup brewer 13 4.5 brewing process reference drawings step 1 ascent of the piston the ground coffee and the water are dispensed into the brew chamber during the ascension of the piston. This compresses the air in the cylinder and f...
Page 14
Total lite revision 1 service manual for innovation total lite single-cup brewer 14 4.6 hot water tank overflow exit tank water float thermostat probe valve exit heating element water tank lid water level switch heater safety switch reference drawings.
Page 15
Total lite revision 1 service manual for innovation total lite single-cup brewer 15 4.7 main board (pcb) reference drawings the equipment should always be unplugged from the electrical outlet before servicing any components within this main board assembly. This is a schematic reference drawing only....
Page 16
Total lite revision 1 service manual for innovation total lite single-cup brewer 16 4.7.1 main board (pcb) descriptions interactive switches and buttons 1.Setup button (sw1) white pressing this button gives you access to the tally counter data. 2.Service button (sw2) black pressing this button will ...
Page 17
Total lite revision 1 service manual for innovation total lite single-cup brewer 17 the microcontroller, also known as the eprom, can be swapped to incorporate new improvements to the programming. · use the necessary precautions for handling static sensitive devices. · do not attempt to pry the chip...
Page 18
Total lite revision 1 service manual for innovation total lite single-cup brewer 18 5 compact flash card 5.1 removing main board protection 1. Turn the machine off! Failure to comply can cause equipment damage or injuries 2. Remove the main board protection by unscrewing the four screws shown below....
Page 19
Total lite revision 1 service manual for innovation total lite single-cup brewer 19 5.2 removing the compact flash card to remove the compact flash card pull it towards you. 5.3 inserting the compact flash card to insert the compact flash card make sure it’s aligned correctly with the receptacle and...
Page 20
Total lite revision 1 service manual for innovation total lite single-cup brewer 20 6 service software 6.1 user levels user level 1: end user, product selection and dispensing. No service can be made by users lever 1. User level 2: service personnel for basic maintenance. Door key needed. No passwor...
Page 21
Total lite revision 1 service manual for innovation total lite single-cup brewer 21 6.2 service screen to get to the screen below press the setup (white) button (sw1 as shown in section 4.7) on the main board inside the door. The service tab will be displayed on the screen. 1. This button is used to...
Page 22
Total lite revision 1 service manual for innovation total lite single-cup brewer 22 6.3 carafe mode the carafe mode is always free and each drink is counted as a free vend in the sales counters. When you press the button ‘‘fill a carafe’’ in setup mode the screen will automatically return to the sel...
Page 23
Total lite revision 1 service manual for innovation total lite single-cup brewer 23 6.4 status screen to get to the screen below press the setup (white) button (sw1 as shown in section 4.7) on the main board inside the door of the machine and press the status tab. 1. The software version of the touc...
Page 24
Total lite revision 1 service manual for innovation total lite single-cup brewer 24 6.6 recipes screen to get to the screen below press the setup (white) button (sw1 as shown in section 4.7) on the main board inside the door of the machine and press the recipes tab. 6.6.1 information tab 1. This but...
Page 25
Total lite revision 1 service manual for innovation total lite single-cup brewer 25 6.6.2 liquids and ingredients. Tab 1. This line shows the recipe you are modifying. 2. This table is used to set the amount of coffee beans used to make coffee drinks. 3. These boxes are used to set the default coffe...
Page 26
Total lite revision 1 service manual for innovation total lite single-cup brewer 26 6.6.3 brew cycle tab there are four different brew cycles in the total lite. The brew cycle is automatically selected depending on water level in the coffee recipe. For brewer water quantities equal or bellow 100 uni...
Page 27
Total lite revision 1 service manual for innovation total lite single-cup brewer 27 service software this image refers to the previous page. 1. Brings back all brew cycles setting to factory settings. 2. To save any parameters change press this button. 6.6.4 fast settings tab 1. Select the cup size ...
Page 28
Total lite revision 1 service manual for innovation total lite single-cup brewer 28 6.7 system screen to get to the screen below press the setup (white) button (sw1 as shown in section 4.7) on the main board inside the door of the machine and press the system tab. 6.7.1 system 1 tab 1. This button i...
Page 29
Total lite revision 1 service manual for innovation total lite single-cup brewer 29 service software 6.7.2 system 2 tab 1. This is used to set the number of drinks ordered before someone gets one for free. To disable this function, set it to 0. It is not recommended to use this feature if you are us...
Page 30
Total lite revision 1 service manual for innovation total lite single-cup brewer 30 6.7.4 network tab a.Get cable network status this is the cable network section. B.Wifi (wireless network) use this section to wirelessly link your coffee brewer to internet. To do so, follow these steps : 1. Press on...
Page 31
Total lite revision 1 service manual for innovation total lite single-cup brewer 31 6.7.5 admin tab the system ‘‘admin’’ tab is available to ‘admin’ user level 4. See section 6.1 for details. 1. This section allows the creation of a users list that can make free coffee and / or carafes directly from...
Page 32
Total lite revision 1 service manual for innovation total lite single-cup brewer 32 this text refers to the previous page 2. This allows you to change the serial number of the unit if you have changed the flash card. Anytime you change a flash card, make sure the serial number in this box is the sam...
Page 33
Total lite revision 1 service manual for innovation total lite single-cup brewer 33 6.8.2 erasable and counters this tab indicates the amount of drinks sold since the last time that the counters have been erased. It also indicates the total sales, free vends and vends in cash value. 1. This button i...
Page 34
Total lite revision 1 service manual for innovation total lite single-cup brewer 34 how the user counters work : when a user orders a drinks, the user counter will be increased as well as the permanent and eraseable sales counter. Example #1 : user name ‘user1’ enables the carafe mode and fills a ca...
Page 35
Total lite revision 1 service manual for innovation total lite single-cup brewer 35 7 initial setup before you install the brewer on location, we strongly suggest that it be unpacked, inspected and bench tested before you leave your warehouse. Overview of installation steps 7.1 installation site req...
Page 36
Total lite revision 1 service manual for innovation total lite single-cup brewer 36 7.1.1 clearances unit clearances allowance for: height: 39 3/4” 13 1/4” open the top of themachine. Width: 131/2’’ 6” per side. Key access on one side and door swing on the other.You need 12’’ clearance to open the c...
Page 37
Total lite revision 1 service manual for innovation total lite single-cup brewer 37 7.2 unpacking to remove the unit from the box, carefully cut the straps holding the box in place on the skid and then lift the box up. Inspect the unit to see if any damage has occurred in shipment. For each brewing ...
Page 38
Total lite revision 1 service manual for innovation total lite single-cup brewer 38 7.3 levelling the equipment for optimal performance of the equipment, it is important to ensure that it is leveled. Avoiding to do so can create variations in product delivery. 1. Place a level on the top of the mach...
Page 39
Total lite revision 1 service manual for innovation total lite single-cup brewer 39 7.4.2 adjusting the tank overflow float it is important to verify that the float is positioned appropriately in the overflow cup since it can move around in transportation. If this float is not in place the switch wi...
Page 40
Total lite revision 1 service manual for innovation total lite single-cup brewer 40 7.5.2 lock the 3 bean canister pivot the 2 locks vertically, so they clip on the metal pins. 7.5.3 install the plastic top fitting part place the part on the back of the 3 beans canister with the 6-32 screw already i...
Page 41
Total lite revision 1 service manual for innovation total lite single-cup brewer 41 7.6 water line connection this equipment must be installed in compliance with applicable federal, state and/or municipal plumbing codes having jurisdiction. Make sure that the equipment is unplugged before proceeding...
Page 42
Total lite revision 1 service manual for innovation total lite single-cup brewer 42 7.7 electrical connection this equipment must be installed in compliance with applicable federal, state and/or local electrical codes having jurisdiction. Make sure: - the equipment is off before plugging it in, - th...
Page 43
Total lite revision 1 service manual for innovation total lite single-cup brewer 43 initial setup 7.8 water temperature this equipment has a coffee brewing setpoint of 200 °f water temperature to offer a consistent beverage quality for the users. There is a +/- 2 °f tolerance. This is an average and...
Page 44
Total lite revision 1 service manual for innovation total lite single-cup brewer 44 7.9 loading products 1. Unlock the main door 2. Remove the plastic top 3. Remove the cap of the canister 4. Do not overfill the canister for the 3 beans canister: unlock the cover of the canister and open the plastic...
Page 45
Total lite revision 1 service manual for innovation total lite single-cup brewer 45 initial setup 7.10 chute system installation 1. Open the door of the equipment; 2. Insert the chute base through the chute hole of the cabinet; 3. Insert the large waste chute into the chute base; 4. Install the fron...
Page 46
Total lite revision 1 service manual for innovation total lite single-cup brewer 46 7.11 filter paper installation 1. Make sure the power of the brewer is turned on; 2. Place the filter paper roll on the support bracket so that it dispenses on the left hand side; (see the diagram inside the brewer) ...
Page 47
Total lite revision 1 service manual for innovation total lite single-cup brewer 47 initial setup 7.12 installation testing it is important to have the unit perform several cycles before completing the installation by ordering each product selection twice to insure that the machine is operating as p...
Page 48
Total lite revision 1 service manual for innovation total lite single-cup brewer 48 8 cleaning and sanitizing 8.1 cleaning and sanitizing instructions it is important to clean and sanitize this equipment on a regular basis in order to maintain the highest beverage quality.These regulations require t...
Page 49
Total lite revision 1 service manual for innovation total lite single-cup brewer 49 8.3 cleaning and sanitizing schedule the cleaning schedule and instructions outlined in this manual must be followed to honor the warranty and ensure consistent product quality and maintain health safety levels. All ...
Page 50
Total lite revision 1 service manual for innovation total lite single-cup brewer 50 8.5 automatic rinsing function to use the auto rinse function press the rinse text box and follow the instructions that will appear on the screen. Warning! Make sure to place a container large enough (size is specifi...
Page 51
Total lite revision 1 service manual for innovation total lite single-cup brewer 51 8.6.2 emptying the waste bin frequency: daily or every 200 cycles after each coffee cycle, the spent grounds and used filter paper are automatically discarded into the waste bin located in the stand. To prevent the b...
Page 52
Total lite revision 1 service manual for innovation total lite single-cup brewer 52 8.7 interior parts cleaning & sanitizing for sanitary reasons, do not use soap or detergent inside the brewer. Use hot water for on-site sanitation or suitable chemical products in the shop. Wipping with towels or cl...
Page 53
Total lite revision 1 service manual for innovation total lite single-cup brewer 53 cleaning & sanitizing 8.7.2 soluble canisters removing whipping assembly for cleaning frequency: weekly or every 200 cycles if there is residue, remove the assembly for manual cleaning under hot water: 1. Remove the ...
Page 54
Total lite revision 1 service manual for innovation total lite single-cup brewer 54 8.7.3 coffee brewer rinsing the brew chamber: frequency: weekly or every 200 cycles see section 8.5 for automatic rinsing function. Warning! Make sure to place a container large enough (size is specified on the scree...
Page 55
Total lite revision 1 service manual for innovation total lite single-cup brewer 55 brewer assembly sanitizing treatment frequency:quarterly or every 3,000 cycles regular sanitation treatments of the brewer assembly prevents residue from affecting the vacuum in the brewer mechanism and altering tast...
Page 56
Total lite revision 1 service manual for innovation total lite single-cup brewer 56 8.7.5 stainless coffee chute frequency: monthly or every 1,000 cycles 1. Open the door of the machine; 2. Remove the filter paper; 3. Remove the grinder protector; 4. Unplug the 2 connectors from the solenoid; 5. Rem...
Page 57
Total lite revision 1 service manual for innovation total lite single-cup brewer 57 8.7.6 plastic chute of the 3 bean canister frequency: monthly or every 1,000 cycles 1. Open the door of the machine; 2. Remove the plastic top cap; 3. Unscrew and remove the plastic top fitting part accessing by the ...
Page 58
Total lite revision 1 service manual for innovation total lite single-cup brewer 58 9 preventive maintenance all major parts of this unit need to be maintained as per the schedule to honor the warranty and to prevent it from failing. With adequate maintenance you will extend the life of your unit an...
Page 59
Total lite revision 1 service manual for innovation total lite single-cup brewer 59 9.2 brewer assembly preventive maintenance (pm): yearly or every 25,000 coffee cycles the brewer is the heart of the equipment and is responsible for the taste of the beverage. It needs to be replaced or refurbished ...
Page 60
Total lite revision 1 service manual for innovation total lite single-cup brewer 60 9.3 water outlet valves quarterly or every 10,000 cycles to avoid any problems related to mineral deposits over time, we recommend having the 3 valves swapped, and rebuilt in your shop with the kits included in the s...
Page 61
Total lite revision 1 service manual for innovation total lite single-cup brewer 61 9.4 hot water tank pm: every 60,000 cycles, quarterly inspection to avoid any problems related with mineral deposits over time, we recommend having the water tank assembly delimed to remove all scale in the unit. Upo...
Page 62
Total lite revision 1 service manual for innovation total lite single-cup brewer 62 10 servicing parts this section is intended to assist you in servicing various parts of the unit. 10.1 draining the hot water tank we recommend allowing 3 hours for the hot water to cool prior to emptying the tank. M...
Page 63
Total lite revision 1 service manual for innovation total lite single-cup brewer 63 10.2 shutdown / storage if you need to store this brewing equipment for an extended period of time, follow this procedure to avoid any risk of injury or damage to the equipment. 1. Turn the unit off and unplug from t...
Page 64
Total lite revision 1 service manual for innovation total lite single-cup brewer 64 10.3 brewer assembly removing the brewer 1. Open the machine door; 2. Go in service mode by pressing setup button sw1 (see section 4.7). Press change filter paper once. 3. Wait for the brew chamber to open.Cut the fi...
Page 65
Total lite revision 1 service manual for innovation total lite single-cup brewer 65 10.4 microcontroller (eprom) the microcontroller, also known as the eprom, can be swapped to incorporate new improvements to the programming such as new settings or new functions. · please take all counter readings b...
Page 66
Total lite revision 1 service manual for innovation total lite single-cup brewer 66 10.5 main board like all electronic main boards, they are very sensitive to power surges in the building. If this is your reason for changing the main board and this persists, verify your power source. Use the necess...
Page 67
Total lite revision 1 service manual for innovation total lite single-cup brewer 67 11 troubleshooting there are two type of service messages : warnings and errors. Warnings will temporaly disable some features while errors will put the coffee brewer out of order. 11.1 warning message list filter pa...
Page 68
Total lite revision 1 service manual for innovation total lite single-cup brewer 68 11.2 error message list lost communication with coffee machine controller. The link between the computer system and coffee brewer is broken. The coffee brewer might be out of power while the computer system is ok. Ch...
Page 69
Total lite revision 1 service manual for innovation total lite single-cup brewer 69 11.2 error message list (continued) low water level in tank. The water tank tank failed to fill to maximum within the required time. The water inlet valve is de- activated as a safety. Maximum filling time is 4 minut...
Page 70
Total lite revision 1 service manual for innovation total lite single-cup brewer 70 annex □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ annex 1 full maintenance schedule.
Page 71
Total lite revision 1 service manual for innovation total lite single-cup brewer 71 annex □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ annex 2 monthly maintenance schedule.
Page 72
Total lite revision 1 service manual for innovation total lite single-cup brewer 72 annex □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ □ annex 3 weekly maintenance schedule.