CAIRE 1000B Provider Technical Maunal - Test Procedures

Manual is about: Personal Ambulatory Oxygen System

Summary of 1000B

  • Page 1

    Provider technical manual eclipse 5 ™ with autosat ® personal ambulatory oxygen system (paos) ™.

  • Page 2: Table Of Contents

    General information ..................................................4 warning and caution statements ........................................... 4 introduction to the eclipse 5 oxygen system ................. 5 eclipse 5 oxygen system specifications ..................6 pulse dose mode specificatio...

  • Page 3

    3 clean the cabinet and control panel and power supplies ...........................................................35 monthly maintenance—patient ......................................36 care for the power cartridge ..............................................36 calibrating the power cartridge .....

  • Page 4: General Information

    Personal ambulatory oxygen system provider technical manual 4 pn 20631679 rev d general information this technical manual will familiarize you with provider-specific information regarding the eclipse 5 oxygen system. Instructions in this manual are intended to help ensure that: - providers are famil...

  • Page 5: Front

    Personal ambulatory oxygen system provider technical manual 5 pn 20631679 rev d introduction to the eclipse 5 oxygen system front control panel handle external power receptacle power cord retainer oxygen outlet port faa approval icon back power cartridge latch exhaust vent power cartridge (battery) ...

  • Page 6

    Personal ambulatory oxygen system provider technical manual 6 pn 20631679 rev d oxygen concentrator dimensions (h x w x d) 19.3 x 12.3 x 7.1 inches (49.0cm x 31.2cm x 18.0cm) weight eclipse 5 power cartridge 15.0 pounds 3.4 pounds flow settings continuous flow (measured in liters per minute lpm) pul...

  • Page 7

    Personal ambulatory oxygen system provider technical manual 7 pn 20631679 rev d pulse dose mode specifications pulse settings 1.0 to 6.0, in 8ml increments up to 96 ml; 7-9 in 32ml increments up to 192 ml trigger sensitivity adjustable between settings of 1 (most sensitive) to 3 (least sensitive) ad...

  • Page 8: Provider Support Policy

    Personal ambulatory oxygen system provider technical manual 8 pn 20631679 rev d independent safety testing eclipse system and eclipse concentrator safety iec 60601-1 :1988 + a1 :1991 + a2 :1995 + corrigendum (6/95) en 60601-1(1990) + a1(1993) + a2(1995) + a12(1993) + a13(1996) + corrigenda (7/94) el...

  • Page 9: Electromagnetic Emissions

    Personal ambulatory oxygen system provider technical manual 9 pn 20631679 rev d electromagnetic compatibility this equipment has been tested and found to comply with the limits for medical devices to the iec60601-1-2 electromagnetic compatibility standard. These limits are designed to provide reason...

  • Page 10

    Personal ambulatory oxygen system provider technical manual 10 pn 20631679 rev d guidance and manufacturer’s declaration–electromagnetic immunity the eclipse 5 is intended for use in the electromagnetic environment specified below. The customer or the user of the eclipse 5 should assure that it is u...

  • Page 11

    Personal ambulatory oxygen system provider technical manual 11 pn 20631679 rev d guidance and manufacturer’s declaration–electromagnetic immunity the eclipse 5 is intended for use in the electromagnetic environment specified below. The customer or the user of the eclipse 5 should assure that it is u...

  • Page 12

    Personal ambulatory oxygen system provider technical manual 12 pn 20631679 rev d recommended separation distances between portable and mobile rf communications equipment and the eclipse 5 the eclipse 5 is intended for use in an electromagnetic environment in which radiated rf disturbances are contro...

  • Page 13: How The Eclipse 5 Works

    Personal ambulatory oxygen system provider technical manual 13 pn 20631679 rev d how the eclipse 5 works introduction the eclipse 5, personal ambulatory oxygen system with autosat technology is a portable medical device used to extract oxygen from the atmosphere, concentrate it to 87–95.6% and prese...

  • Page 14: Power Distribution

    Personal ambulatory oxygen system provider technical manual 14 pn 20631679 rev d compressor and compressor enclosure the eclipse 5 compressor is a two-cylinder, variable speed wobble piston compressor, driven by a highly efficient brushless dc (bldc) motor. When air flows into the compressor enclosu...

  • Page 15: Control Panel

    Personal ambulatory oxygen system provider technical manual 15 pn 20631679 rev d control panel figure 3: user control panel user controls and system status indicators the eclipse 5 control panel displays important operating information. This section will help you understand this op- erating informat...

  • Page 16

    Personal ambulatory oxygen system provider technical manual 16 pn 20631679 rev d buzzer: an audible alarm (or buzzer) is used to alert you to the operating condition of the device, either a warning or failure, and to confirm a valid key press by the user. User controls and system status indicators, ...

  • Page 17: Continuous Flow Mode

    Personal ambulatory oxygen system provider technical manual 17 pn 20631679 rev d continuous flow mode continuous flow mode delivers a constant flow of oxygen to a patient by means of tubing and a nasal cannula at rates between 0.5 lpm and 3.0 lpm. Within the eclipse 5, concentrated oxygen is stored ...

  • Page 18: Provider Mode Functions

    Personal ambulatory oxygen system provider technical manual 18 pn 20631679 rev d provider mode functions providers can access provider mode software functions using the control panel. All provider mode information is displayed on the lcd. The software shall advance the following eclipse 5 display mo...

  • Page 19: Service Mode Functions

    Personal ambulatory oxygen system provider technical manual 19 pn 20631679 rev d service mode functions factory maintenance or service updates may sometimes be required on the eclipse 5. Factory and qualified factory-trained technicians can access service mode software functions by using the service...

  • Page 20: Power Supplies

    Personal ambulatory oxygen system provider technical manual 20 pn 20631679 rev d power supplies the eclipse 5 may operate from either the ac or dc power supply or the power cartridge. When power is available from an external supply, the eclipse 5 will draw from the external source rather than deplet...

  • Page 21: Power Cartridge (Battery)

    Personal ambulatory oxygen system provider technical manual 21 pn 20631679 rev d figure 6: eclipse 5 dc power supply located near the output cord, there is a green led that is illuminated when the dc power supply is supplying 26vdc power. If the led is not illuminated, there is no input power availa...

  • Page 22

    Personal ambulatory oxygen system provider technical manual 22 pn 20631679 rev d the eclipse 5 power cartridge operation time may be affected by several factors such as bolus size, breathing rates, ambient temperature, age of power cartridge and use over time. The table below describes the typical o...

  • Page 23

    Personal ambulatory oxygen system provider technical manual 23 pn 20631679 rev d figure 8: power cartridge status gauge while the eclipse 5 power cartridge allows the concentrator to operate at its full range of capabilities, the primary purpose of the power cartridge is to allow a patient to ambula...

  • Page 24: Charging Algorithm

    Personal ambulatory oxygen system provider technical manual 24 pn 20631679 rev d charging algorithm the charging algorithm is performed by the power manager software and involves three basic decisions: 1. When to start charging 2. How fast to charge 3. When to stop charging charging begins when powe...

  • Page 25: Introduction

    Personal ambulatory oxygen system provider technical manual 25 pn 20631679 rev d introduction welcome to the eclipse 5, personal ambulatory oxygen system with autosat technology. Setting up and training your patient to use the eclipse 5 has never been easier! You can expect your patients and care pr...

  • Page 26: Indications For Use

    Personal ambulatory oxygen system provider technical manual 26 pn 20631679 rev d indications for use the eclipse 5 is indicated for the administration of supplemental oxygen. The device is not intended for life support nor does it provide any patient monitoring capabilities. A physician must prescri...

  • Page 27: The Users Manual

    Personal ambulatory oxygen system provider technical manual 27 pn 20631679 rev d locating the eclipse 5 for proper use and ventilation ask your patient where they would like to set up the device. Whenever possible, the eclipse 5 should be in the same room as the patient for convenience and assurance...

  • Page 28: Selecting Pulse Dose Mode

    Personal ambulatory oxygen system provider technical manual 28 pn 20631679 rev d showing power cartridge power level the display on the control panel shows the amount of power cartridge capacity available and waterfalls when charging. Point out the table showing typical new power cartridge duration-...

  • Page 29

    Personal ambulatory oxygen system provider technical manual 29 pn 20631679 rev d ‘power cartridge (battery) conservation’ feature while in pulse dose mode, the eclipse 5 is always monitoring for breath detection. After 15 seconds of no breath detected, the eclipse 5 “delivers” continuous flow at the...

  • Page 30: Adjusting Rise Time

    Personal ambulatory oxygen system provider technical manual 30 pn 20631679 rev d adjusting rise time the adjustable rise time feature on the eclipse 5 was designed for patient comfort. The rise time feature adjusts flow and speed of bolus delivery, and determines how quickly the patient receives the...

  • Page 31: Active Lifestyle Training

    Personal ambulatory oxygen system provider technical manual 31 pn 20631679 rev d when the eclipse 5 is running from an external (ac or dc) power supply, the external power present indicator will illuminate. The eclipse 5 will always operate from external power when external power within the specifie...

  • Page 32: Attach The Universal Cart

    Personal ambulatory oxygen system provider technical manual 32 pn 20631679 rev d attach the universal cart your patient will enjoy the mobility offered by the eclipse 5 universal cart in and outside the home. Show your patient how to perform the following important activities: • mounting the eclipse...

  • Page 33

    Personal ambulatory oxygen system provider technical manual 33 pn 20631679 rev d caution be sure to accurately determine the amount of current the vehicle accessory outlet is rated to supply. When using the eclipse 5 in a vehicle, check the cannula to make sure it is not pinched or occluded. • avoid...

  • Page 34: Traveling By Air

    Personal ambulatory oxygen system provider technical manual 34 pn 20631679 rev d traveling by air travel approved the eclipse 5 is an faa approved portable concentrator. A new us department of transportation regulation regarding portable oxygen concentrators took effect on may 13, 2009. Under this r...

  • Page 35: Eclipse 5 Maintenance

    Personal ambulatory oxygen system provider technical manual 35 pn 20631679 rev d eclipse 5 maintenance weekly maintenance—patient training your patient to maintain the eclipse 5 properly will lead to longer service intervals and lower maintenance costs. Train your patient to perform the following pr...

  • Page 36

    Personal ambulatory oxygen system provider technical manual 36 pn 20631679 rev d monthly maintenance—patient care for the power cartridge the power cartridge (battery) in the eclipse 5 requires special care to assure a longer life and the highest level of performance. The caire power cartridge is th...

  • Page 37: Patient Training Checklist

    37 patient training checklist use the following checklist as a guide to assist in setup and training a patient on the use of the eclipse 5 ™ with autosat ® technology and its accessories. Patient name: eclipse 5 serial # dc power supply serial # ac power supply serial # power cartridge serial # trai...

  • Page 38: Introduction

    Personal ambulatory oxygen system provider technical manual 38 pn 20631679 rev d introduction properly maintaining the eclipse 5 will ensure longer life and higher performance. Minimum annual maintenance is required. Annual maintenance check list perform the following maintenance procedures at least...

  • Page 39: Removing The Unit Cover

    Personal ambulatory oxygen system provider technical manual 39 pn 20631679 rev d annual maintenance procedures the following section lists procedures that are necessary to maintain the eclipse 5. Service should only be performed by a qualified technician. To perform periodic maintenance, the only to...

  • Page 40

    Personal ambulatory oxygen system provider technical manual 40 pn 20631679 rev d figure 12: removing screws to open the front cover 4. Turn over and place the unit horizontally on the back cover. 5. Remove the front cover -- pop the bottom end off first and rotate it towards the handle. Be careful n...

  • Page 41

    Personal ambulatory oxygen system provider technical manual 41 pn 20631679 rev d 6. Disconnect the cable from the control panel as follows: a. Grasp the circuit board firmly between your fore fingers and thumb. B. Grasp the head of the membrane panel overlay cable in your other hand. C. Firmly pull ...

  • Page 42

    Personal ambulatory oxygen system provider technical manual 42 pn 20631679 rev d figure 15: disconnecting the oxygen outlet tube 8. Lay the front panel away from eclipse 5. Inspect pem nut anchors in the front cover assembly. Perform necessary maintenance. Figure 16: front cover removal once the cov...

  • Page 43

    Personal ambulatory oxygen system provider technical manual 43 pn 20631679 rev d remove and replace 9 volt battery replace the 9-volt battery when the unit beeps three times at the end of power-on self-test, when voltage is less than 7.0 volts, or during annual pm. To replace the 9-volt battery, fol...

  • Page 44

    Personal ambulatory oxygen system provider technical manual 44 pn 20631679 rev d remove and replace hepa filter replace the hepa filter annually, or more often as needed. To replace the hepa filter, follow these steps. Note: always cut the heads of cable ties to avoid damaging the tubing. Do not use...

  • Page 45

    Personal ambulatory oxygen system provider technical manual 45 pn 20631679 rev d 2. Unscrew the wing nut that holds the hepa filter. Figure 20: wing nut. 3. Unscrew the clear hepa filter and discard filter & small o-ring. Figure 21: unscrewing the hepa filter. 4. Install the new small o-ring and hep...

  • Page 46

    Personal ambulatory oxygen system provider technical manual 46 pn 20631679 rev d 5. Locate the large o-ring on the product tank, replace it with the new large o-ring included in the pm kit (5022-seq). Screw the new hepa filter into the carriage holder (wing nut topped housing). Insert and screw the ...

  • Page 47

    Personal ambulatory oxygen system provider technical manual 47 pn 20631679 rev d to replace the compressor intake filter, follow these steps: 1. Cut the cable tie on the silicone tubes attached to the compressor intake filter. Figure 24: removing the compressor intake filter. 2. Remove the silicone ...

  • Page 48

    Personal ambulatory oxygen system provider technical manual 48 pn 20631679 rev d after replacing the compressor intake filter, check the following: • verify proper seating of the filter in the eclipse 5. The arrow on the filter body should point toward the 9-volt battery. • ensure that the inlet tub...

  • Page 49: Test Procedures

    Personal ambulatory oxygen system provider technical manual 49 pn 20631679 rev d test procedures purity and flow rate test procedure - preferred method it is recommended that the eclipse 5 be tested for oxygen concentration and flow performance. The caire recommended test setup is shown on the follo...

  • Page 50

    Personal ambulatory oxygen system provider technical manual 50 pn 20631679 rev d assembly and alarm verification tests to ensure proper assembly and functionality of the eclipse 5 after it has been reassembled, the following steps should be followed. 1. Install the power cartridge into the power car...

  • Page 51

    Personal ambulatory oxygen system provider technical manual 51 pn 20631679 rev d record hours of operation & software version to help maintain the eclipse 5, you may obtain the total hours of operation and software version numbers for the control board and the power manager systems by following the ...

  • Page 52: Electrical Safety Test

    Personal ambulatory oxygen system provider technical manual 52 pn 20631679 rev d electrical safety test this is required only for the eclipse 5 oxygen system, that is used in a hospital or institutional environment. This is not required for home care use. To test the basic electrical safety of the e...

  • Page 53

    Personal ambulatory oxygen system provider technical manual 53 pn 20631679 rev d provider service and maintenance record whenever maintenance or service is performed on an eclipse 5 unit, an entry should be made in the service log for that concentrator or recorded in accordance with your company’s s...

  • Page 54: Storing The Eclipse 5

    Personal ambulatory oxygen system provider technical manual 54 pn 20631679 rev d shipping and transporting the eclipse 5 when shipping the eclipse 5 use original packaging, if possible. Always remove the power cartridge and cart from the eclipse 5 prior to shipping. If original packaging material is...

  • Page 55: Repair Procedures

    Personal ambulatory oxygen system provider technical manual 55 pn 20631679 rev d troubleshooting, service, and repair procedures caution the eclipse 5 contains electrostatic sensitive components. Do not open or handle except at a static free workstation. Do not remove cover without esd protection. N...

  • Page 56

    Personal ambulatory oxygen system provider technical manual 56 pn 20631679 rev d system troubleshooting and alarms provider troubleshooting table do not ignore alarms. Yellow light symptom alarm code possible cause provider action the yellow light is on solid. There is no audible alarm. (this alarm ...

  • Page 57

    Personal ambulatory oxygen system provider technical manual 57 pn 20631679 rev d red light symptom alarm code possible cause your action the red light is flashing. The alarm is giving 3 beeps every 2 minutes. 004 the eclipse 5 has detected low oxygen levels 1) ensure the air intake filter is not clo...

  • Page 58

    Personal ambulatory oxygen system provider technical manual 58 pn 20631679 rev d warning: do not modify this equipment without authorization of the manufacturer. Warning: other alarm conditions (continued) symptom alarm code possible cause your action power cartridge is draining while plugged in to ...

  • Page 59

    Personal ambulatory oxygen system provider technical manual 59 pn 20631679 rev d alarm conditions and alarm codes use the table below to decode eclipse 5 alarm conditions. If other alarm codes are displayed by the eclipse 5, contact chart technical support for assistance. Note: the following table i...

  • Page 60: Malfunction Codes

    Personal ambulatory oxygen system provider technical manual 60 pn 20631679 rev d malfunction codes if a malfunction occurs in the eclipse 5, the device will stop, the red led on the front panel will light and the buzzer will sound for 10 seconds and then silence. The lcd will display one of the foll...

  • Page 61: Simplified Block Diagram

    Personal ambulatory oxygen system provider technical manual 61 pn 20631679 rev d system schematics and diagrams simplified block diagram figure 28: eclipse 5 oxygen system simplified block diagram. Figure 29: top case components..

  • Page 62

    Personal ambulatory oxygen system provider technical manual 62 pn 20631679 rev d figure 30: bottom case components atf module product tank compressor box compressor intake filter control board battery bridge pc board power manager pc board exhaust duct.

  • Page 63: Oxygen Circuit

    Personal ambulatory oxygen system provider technical manual 63 pn 20631679 rev d note: there are no serviceable parts inside the atf module. Do not attempt to disassemble or modify the atf module. Silicone tube to product tank cable tie oxygen circuit remove and replace the atf module 1. Remove the ...

  • Page 64

    Personal ambulatory oxygen system provider technical manual 64 pn 20631679 rev d 5. Cut the cable ties to the braided tubes that connect into the atf pressure and vacuum ports as shown in figure 32. Disconnect the braided tubes. 5a. Install port caps. 6. Unscrew the 3 screws (m4x16 pan head machine ...

  • Page 65

    Personal ambulatory oxygen system provider technical manual 65 pn 20631679 rev d figure 35: tube routing under atf module. 10. Place the atf in the unit case and remove the caps from the atf ports. Install the braided tubes into the atf pressure and vacuum ports as shown on figure 32. Do not use oil...

  • Page 66

    Personal ambulatory oxygen system provider technical manual 66 pn 20631679 rev d 12. Remove caps from atf module. 13. Connect the silicone tube from the product tank into the product port of the atf and secure joints with cable ties as shown on figure 31. 14. Use cable tie to secure the silicone tub...

  • Page 67

    Personal ambulatory oxygen system provider technical manual 67 pn 20631679 rev d remove and replace the product tank assembly (pn 4378-seq) removal of product tank 1) follow the steps to removing the unit cover 2) remove the front cover assembly completely; disconnect outlet tubing and front membran...

  • Page 68

    Personal ambulatory oxygen system provider technical manual 68 pn 20631679 rev d install new product tank 1) locate all parts needed: product tank, product tube from atf (correct version), securing arm and screws. See figure 38. Figure 38: new product tank 2) position the product tank with the 2 hos...

  • Page 69

    Personal ambulatory oxygen system provider technical manual 69 pn 20631679 rev d 3) install the securing arm over the product tank, and locate the screw hole on the back case cover to secure the product tank. Figure 40: install securing arms 4) locate the correct product tube - remove black atf outl...

  • Page 70: Electronics

    Personal ambulatory oxygen system provider technical manual 70 pn 20631679 rev d electronics remove and replace the control board assembly 1. Remove the unit cover as described in the section remove and replace the unit cover. Figure 42: control board removal (atf module not shown for clarity). 2. R...

  • Page 71

    Personal ambulatory oxygen system provider technical manual 71 pn 20631679 rev d 4. Lift the control board out of the unit. Cut the green cable tie to the silicone tube that is connected to the sensor as shown in figure 42. Disconnect the silicone tube that is attached to the sensor. Cut the green c...

  • Page 72

    Personal ambulatory oxygen system provider technical manual 72 pn 20631679 rev d remove and replace the buzzer wire harness 1. Unplug the buzzer from the control board pc board. 2. Remove the control board. 3. To remove the buzzer from the case, cut the cable tie, grasp the buzzer body with a pair o...

  • Page 73

    Personal ambulatory oxygen system provider technical manual 73 pn 20631679 rev d control board connector diagram use the figure below as an aid to ensure proper connection of wire harnesses to the control system printed circuit board. Figure 46: control board connector diagram buzzer connector air i...

  • Page 74

    Personal ambulatory oxygen system provider technical manual 74 pn 20631679 rev d remove and replace power manager printed circuit board 1 remove and replace combo power manager board set 1.1 remove the power cartridge and unscrew the 4 screws (pn: 6974-312-seq) holding the bbb pcb to the case shown ...

  • Page 75

    Personal ambulatory oxygen system provider technical manual 75 pn 20631679 rev d 1.4 unscrew the 2 cooling fan screws (pn: 6961-21-seq) holding the fan in place. Remove the fan (pn: 1074-seq). Set aside for later installation. 1.5 remove the exhaust tube in figure 49. Set aside for later installatio...

  • Page 76

    Personal ambulatory oxygen system provider technical manual 76 pn 20631679 rev d 1.7 unbox the sp5932-4-seq and account for all parts (fig 51). Fig 51: new power manager 1.8 position the power manager pcb (pn: sp5932-4-seq) 1” out of the case as shown in fig 52. Gently push the compressor box away f...

  • Page 77

    Personal ambulatory oxygen system provider technical manual 77 pn 20631679 rev d 1.8 install the cooling fan (pn: 1074-seq) with the 2 screws (pn: 6961-210-seq) and lightly tighten as shown in fig 53. Apply loctite 425 thread locker on the tips of the threads before installing. Note: ensure the cool...

  • Page 78: Compressor

    Personal ambulatory oxygen system provider technical manual 78 pn 20631679 rev d note: there are no field serviceable parts inside the compressor box. Do not attempt to disassemble or modify the compressor box in the field. Caution the eclipse 5 contains electrostatic sensitive components. Do not op...

  • Page 79

    Personal ambulatory oxygen system provider technical manual 79 pn 20631679 rev d 3. Disconnect the 3 wire harnesses shown in figure 56. Figure 56: compressor box electrical connections. 4. Remove the exhaust tube as shown in figure 57. Figure 57: exhaust tube removal. Exhaust tube verify engagement ...

  • Page 80

    Personal ambulatory oxygen system provider technical manual 80 pn 20631679 rev d 5. Cut the three cable ties shown in figure 58. Disconnect the two braided hoses from the pressure and vacuum ports of the atf. Cap the three atf module ports using tight fitting vinyl caps or vinyl electrical tape. Fig...

  • Page 81

    Personal ambulatory oxygen system provider technical manual 81 pn 20631679 rev d screws washers (4 places) 6. Turn the unit over onto a padded esd safe surface and remove the 4 screws (m4x16 pan head machine screw, pn 6961-420-seq) and washers (m4 flat fender washer, pn 3568-seq) shown in figure 59....

  • Page 82

    Personal ambulatory oxygen system provider technical manual 82 pn 20631679 rev d maintenance and replacement parts preventative maintenance parts description caire inc. Part number preventive maintenance kit (includes * items) 5022-seq * air inlet filter 7028-seq * compressor intake filter 8069-seq ...

  • Page 83: Optional Accessories

    Personal ambulatory oxygen system provider technical manual 83 pn 20631679 rev d optional accessories visit us at www.Sequal.Com for more information about optional accessories. There are many different types of oxygen tubing, cannula, and humidifiers. The following items are recommended by caire in...

  • Page 84

    Personal ambulatory oxygen system provider technical manual 84 pn 20631679 rev d caire inc. Customer service contact information if you need any additional assistance, contact caire inc: by mail: caire, inc. 2200 airport industrial drive, suite 500 ball ground, ga 30107 usa by telephone: 800.482.247...