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Cal Flame 2005 Spa Owner's Manual - Side Burners

Summary of 2005 Spa

  • Page 1

    Ltr20051000, rev d 7/21/2005.

  • Page 2: Contact Information

    2005 spa owner's manual page ii contact information for customer service, please contact your authorized dealer immediately. If you need additional information and/or assistance, please contact: c.A.I. Customer service department 1462 east ninth street pomona, ca 91766 toll free: 1-800-cal-spas fax:...

  • Page 3

    Table of contents 2005 spa owner's manual 7/21/2005 read this first! General safety precautions ................................................................................... 1 precautions regarding children ............................................................................ 2 other co...

  • Page 4

    Table of contents page iv 2005 spa owner's manual 7/21/2005 operating the cal flame entertainment center splash stereo system ......................................................................................... 40 entertainment systems...............................................................

  • Page 5: Read This First!

    Read this first! 2005 spa owner's manual page 1 7/21/2005 read this first! You are responsible for ensuring that a natural gas line is installed and safe to use. We highly recommend that you have a licensed technician run all natural gas lines and connect all natural gas hook-ups. California acrylic...

  • Page 6

    Read this first! Page 2 2005 spa owner's manual 7/21/2005 • when the unit is not in use, be sure to turn off the gas at the lp tank. • never locate this appliance in an enclosed room, under a sealed overhead structure, or in any type of enclosed area such as a garage, shed, or breezeway. Keep clear ...

  • Page 7: What to Do If You Smell Gas

    Read this first! 2005 spa owner's manual page 3 7/21/2005 • do not block the vents located in the cabinet area of your cal flame™ island or stainless steel cart as gas may build up in case of leak and cause serious damage. • your grill must be plugged into a permanent, grounded 110v outlet with a de...

  • Page 8: Delivery and Set-Up

    Delivery and set-up page 4 2005 spa owner's manual 7/21/2005 delivery and set-up most cities and counties require permits for exterior construction and electrical circuits. In addition, some communities have codes requiring residential barriers such as fencing and/or self-closing gates on property t...

  • Page 9

    Delivery and set-up figure 1 model hardware cutout dimension width (in) depth (in) height (in) barbecue872 2 burner grill 23 1/2 22 1/2 9 1/4 barbecue873 3 burner grill 23 1/2 22 1/2 9 ¼ barbecue874 4 burner grill 30 3/4 22 1/2 9 1/4 barbecue874c 4 burner convection grill 30 3/4 22 1/2 9 1/4 barbecu...

  • Page 10

    Delivery and set-up figure 2 model hardware cutout dimension width (in) depth (in) height (in) barbecue874f 4 burner flat drop in grill 38 1/4 22 1/2 >18" barbecue852 drop in standard side burner 11 1/4 17 3/4 >3 1/2" drop in sink 14 14 >12" drop in food warmer 12 22 >7 3/4” figure 3 model hardware ...

  • Page 11: Lp Gas Hook Up

    Delivery and set-up figure 4 model hardware cutout dimension width (in) depth (in) height (in) outdoor pull out refrigerator / deluxe refrigerator 25 >26" 34 1/8 standard refrigerator stainless steel door 21 1/4 >26 34 1/8 beer tap refrigerator 21 1/4 >23" 34 1/8 liquid propane gas requirements alwa...

  • Page 12: Lp Gas Manifold Pressure

    Delivery and set-up page 8 2005 spa owner's manual 7/21/2005 inches (127 mm) above the floor. The openings shall be equally sized, spaced at 180Þ (3.14 rad) and unobstructed. C. Every opening shall have minimum dimensions so as to permit the entrance of a 1/8 inch (3.2 mm) diameter rod. Lp gas manif...

  • Page 13: Natural Gas Requirements

    Delivery and set-up 2005 spa owner's manual page 9 7/21/2005 6. If you are unable to stop a leak, shut off the gas supply at the cylinder valve and remove the cylinder from the grill. Call an authorized gas appliance service technician or an lp gas dealer. Do not use the appliance until the leak is ...

  • Page 14: Assembly and Installation

    Assembly and installation assembly and installation infrared burners figure 5 1. Disconnect or shut off the liquid propane or natural gas line connect to the grill, wait until the burners cool down. 2. Open the hood, remove the grate and flame tamer on top of the brass burner you want to replace (fi...

  • Page 15: Barbecue Island Sections

    Assembly and installation 4. Carefully remove the locking pin with your fingers. 5. Raised the stud from the locking hole and move the burner forward carefully to release it from the ignition and gas supply valve. 6. Take the burner out of the grill and store it in a safe and dry place. 7. Install t...

  • Page 16

    Assembly and installation figure 10 figure 11 4. Insert the bolts through the pre-drilled holes from the inside of the barbecue island (total of four bolts on each side) (figure 12). 5. Insert the upper bolts as shown (figure 13). Tighten the bolts all the way using a 9/16" wrench. Figure 12 figure ...

  • Page 17: Rock / Stone Assembly

    Assembly and installation note: allow the speed set to dry before proceeding with the next step. 8. Using a small brush or hopper gun, apply stucco to the seam line (figure 16 and figure 17). Figure 16 figure 17 9. Mix grout with water in a container. 10. Fill the tile seam line with grout using a s...

  • Page 18: Granite Kit Instructions

    Assembly and installation page 14 2005 spa owner's manual 7/21/2005 7. Apply mortor to the gaps left open between the island assembly (front and back). 8. Let it dry for 15 to 30 minutes and brush the area where the mortar mix was applied. 9. Prepare grout in a second container. 10. Fill the tile se...

  • Page 19: Barbecue Cart End Shelves

    Assembly and installation 2005 spa owner's manual page 15 7/21/2005 barbecue cart end shelves 1. Prepare the installation of handle: 2 hex screws, 2 washers 2. Use finger to thread the hex screws and washers into the threads on both ends of the handle. 3. Use ratchet to tighten the hex screws on bot...

  • Page 20: Side Burners

    Assembly and installation side burners 1. Install side burner into an area of 17-1/2" long, 11" wide and 3" deep. 2. Assemble a 3/8" pipe nipple to the 3/8" pipe tee using teflon tape or pipe sealant. Use only sealant that is approved for use on lp gas. 3. Install the pipe tee assembly to the grill ...

  • Page 21: New Access Doors

    Assembly and installation new access doors 1. Provide a cut out and a door jamb with inside dimensions as follows: 16 1/4" x 19 “ for a single door 28 1/4” x 19 3/8” for double doors 2. Secure the steel frame with 16 #10 x 1” truss head phillips screws. 3. Attach doors to frame. 4. Adjust doors as f...

  • Page 22: Griddle and Griddle Storage

    Assembly and installation griddle and griddle storage similar to installing a drawer, you need to have a cutout on your barbecue island as shown in figure 3. Align the enclosure as shown, opening facing out. Make sure the enclosure is aligned horizontally. Tighten the mounting screws on both side of...

  • Page 23: Canopy Wiring

    Assembly and installation g3000 island / sports bar canopy while the g3000 island / sports bar canopy is intended for outdoor use, some precautions must be taken when using and caring for your new cal flame™ equipment. When the equipment is not being used, or especially in times of inclement weather...

  • Page 24: Audio/ Video (A/v) Cables

    Assembly and installation page 20 2005 spa owner's manual 7/21/2005 the following sections show how each wiring connection is to be made. These connections will be identical for the top and bottom of the canopy support post. Make sure that after the connections are made, the cables are tucked gently...

  • Page 25

    Assembly and installation figure 24. Canopy mounting tabs and support sleeves figure 25. Canopy mounting tabs and support sleeves mounting the g3000 island/ sports bar canopy caution: the following step is a two-person procedure. The canopy, at this stage, is extremely heavy. We strongly recommend t...

  • Page 26: Awning Installation

    Assembly and installation figure 26. Canopy final installation awning installation all screws used for the installation of the awning are self-tapping sheet metal screws. No drilling is necessary. 1. Line up the holes for the awning bracket with the corresponding pre-drilled holes on the awning. Use...

  • Page 27: Awning Open/ Close Switch

    Assembly and installation awning open/ close switch the two-position (male) connector has two metal prongs at the end of it. These prongs fit into the female receptacle of the other connector. Match up the two-position wire (female) with the two-position wire (male) and securely attach them together...

  • Page 28

    Assembly and installation 8. Insert all connection cables through the connector one by one (figure 32). 9. Attach and secure the connector to the black flex (figure 33). Figure 32 figure 33 10. Insert all connection cables through the hole drilled on the post (figure 34). 11. Insert all connection c...

  • Page 29

    Assembly and installation 12. Secure and tighten the lock nut on the black flex as shown (figure 36). 13. Connect all connection cables to each other by matching colors (figure 37). Figure 36 figure 37 14. Arrange all cables inside the metal post (figure 38). 15. Attach and secure the metal cover on...

  • Page 30: Electrical Diagram

    Assembly and installation 16. Connect all tv cables to the dvd unit (figure 40). Figure 40 electrical diagram see diagram next page. Page 26 2005 spa owner's manual 7/21/2005.

  • Page 31

    Operating your barbecue 2005 spa owner's manual page 27 7/21/2005.

  • Page 32: Operating Your Barbecue

    Operating your barbecue operating your barbecue cal flame familiarization the following controls (figure 41) are for the cal flame™ drop-in grills, stainless steel carts, chef series, master chef series and gourmet series islands. Please familiarize yourself with these controls prior to operation of...

  • Page 33

    Operating your barbecue electronically lighting the grill and infrared burners 1. Open the hood. 2. Keep your face as far away from the burners as possible. 3. Rapidly rotate the burner knob counter clockwise past the light position to high. You will hear a loud click as the electronic lighter produ...

  • Page 34: Grilling

    Operating your barbecue 5. If more than one burner is needed, repeat the procedure with each burner. 6. Replace the flame tamer and cooking grid. 7. Turn off unneeded burners and adjust other burners to the desired cooking temperature. Grilling grilling requires high heat for searing and proper brow...

  • Page 35: Operating The Rotisserie

    Operating your barbecue 2005 spa owner's manual page 31 7/21/2005 the rotisserie system is designed to cook items from the back using infrared heat. The location of the burner allows the placement of a rotisserie-basting pan (not included) beneath the food to collect juices and drippings for basting...

  • Page 36

    Operating your barbecue intake/ recirculation fan cover plate heat chamber intake/ recirculation fan intake vents front view of grill top view of grill hot air gets sucked in by fan, then gets redistributed through the outer vents motor mounted on back of grill intake vents exhaust vents heat that i...

  • Page 37

    Operating your barbecue front view (recirculation shown) side view (exhaust/intake shown) rear view (intake design shown) rear view (exhaust design shown) exhaust intake hot air fan intake/recirculation opening (intake) opening (intake) opening (intake) hot air redistribution channels hot air redist...

  • Page 38

    Operating your barbecue page 34 2005 spa owner's manual 7/21/2005 poultry poultry 165ºf to 170ºf cook until juices run clear turkey 165ºf to 170ºf cook until juices run clear; legs move easily stuffing 165ºf pork sausage 160ºf cook until no longer pink raw ham 160ºf pre-cooked ham 140ºf seafood fish...

  • Page 39: Charcoal Grill

    Operating your barbecue on/off switch figure 45. Location of halogen light switch your cal flame grill is equipped with either one halogen light (cr-3000) or two halogen lights (cr-4000 & cr-5000). This feature is added for safety and convenience when cooking in poorly illuminated areas and provides...

  • Page 40: Griddle

    Operating your barbecue grilling instructions: use tongs with long handles to arrange the charcoal in a checkerboard pattern. Leave about a one-half inch space between each piece of charcoal. This helps to avoid flare-ups from the meat juices and provides the even heat best suited for grilling. Leav...

  • Page 41: 30” Warming Drawer

    Operating your barbecue 2005 spa owner's manual page 37 7/21/2005 important • the water in the container pan is a scald and burn hazard as it gets hot. Do not attempt to empty it until it is cooled. • do not burn sterno fuel with the drawer open. • do not leave sterno fuel burning unattended. Do not...

  • Page 42

    Operating your barbecue page 38 2005 spa owner's manual 7/21/2005 safety practice & precautions • as with any cooking or heating appliance, never leave the warming drawer unattended when warming food. • only certain types of glass, heat proof glass-ceramic, ceramic, earthenware or glazes are suitabl...

  • Page 43: Led Lights

    Operating your barbecue figure 47 led lights led lights use an on/off switch to change one show to the next. (see figure 45.) • turn off and then on again in one second or less to go to the next show. • turn off and then on again in four to five seconds to reset to the first show. • turn off for mor...

  • Page 44: Splash Stereo System

    Operating the cal flame entertainment center operating the cal flame entertainment center splash stereo system figure 48. Cal flame entertainment system this system can be used to listen to am or fm stereo signals, cd’s and also audio from the optional dvd and tv tuner on our entertainment cal flame...

  • Page 45: Remote Control Operation

    Operating the cal flame entertainment center remote control operation power channel pad prc/sel mute display vol + eject/ dvd tv/dvd auto program skip/search erase/add channel up channel down enter menu return vol - tv dvd vcr audio play ff rew next prev subtitle pause/replay stop program angle tv/c...

  • Page 46: Adjusting The Picture

    Operating the cal flame entertainment center auto program button select the regular channel broadcast tv or cable tv for auto program. All the channel numbers for tv or cable tv will be scanned. The broadcasting signals will be detected and automatically stored. Enter button use this button to end t...

  • Page 47

    Operating the cal flame entertainment center 2005 spa owner's manual page 43 7/21/2005 4. Press either channel up or down to select the function. Make sure the highlight bar is set picture and then press enter. 5. Select the item to adjust. For example, to adjust brightness, press channel up or down...

  • Page 48: Operation

    Operating the cal flame entertainment center note: although encased in a plastic housing with weather seals, this system and remote control are not waterproof. You must be take every step necessary to keep this system dry. Water damage is not covered by the manufacturers warranty. These instructions...

  • Page 49

    Operating the cal flame entertainment center 2005 spa owner's manual page 45 7/21/2005 3. Press the a/v button on the dvd remote control to switch the video from out to in. 4. Press the channel up or down buttons on the tv remote control to select tv channel. Switching back to dvd operation: 1. Pres...

  • Page 50: Cleaning and Maintenance

    Cleaning and maintenance page 46 2005 spa owner's manual 7/21/2005 cleaning and maintenance as with any piece of fine equipment, your new grill must be kept clean and properly maintained to maximize its performance and longevity. Cleaning internal parts of the grill regularly as determined by the am...

  • Page 51: Drip Pan

    Cleaning and maintenance 2005 spa owner's manual page 47 7/21/2005 drip pan the full width drip pan will collect grease from the main grill area. The pan should be cleaned after every use to avoid the possibility of a grease fire. Be sure to allow the drip pan to cool prior to cleaning. You may clea...

  • Page 52: 30” Food Warmer

    Cleaning and maintenance page 48 2005 spa owner's manual 7/21/2005 note: do not use oven cleaners or abrasive cleaners on enameled surfaces. They may damage the finish, causing accelerated wear. 30” food warmer • be careful cleaning any part of this appliance, particularly the drawer box and back of...

  • Page 53: Tile

    Cleaning and maintenance 2005 spa owner's manual page 49 7/21/2005 • do not use products that contain lemon, vinegar or other acids on the granite the high acid content may etch the surface. • rinse the surface thoroughly after washing with the soap solution and dry with a soft cloth. • change the r...

  • Page 54: Synthetic Panel

    Cleaning and maintenance page 50 2005 spa owner's manual 7/21/2005 stain removal guide stain removal agent grease and fats soda and water or commercial spot lifter inks and colored dyes household bleach blood hydrogen peroxide or household bleach coffee, tea, food, fruit, lipstick, juices neutral cl...

  • Page 55: After Use Care

    Cleaning and maintenance 2005 spa owner's manual page 51 7/21/2005 • don't use cleaners that contain acid such as bathroom cleaners. • don't mix bleach and ammonia; this combination creates a toxic and lethal gas. Care of stainless steel carts & grills stainless steel is a highly preferred material ...

  • Page 56: Appendix

    Appendix appendix troubleshooting procedures if grill fails to operate properly: 1. Turn off gas at source, turn the control knobs to the ‘off’ position and wait five minutes before trying again. 2. Check gas supply at a connections. 3. Repeat lighting procedure and if grill still fails to operate p...

  • Page 57

    Appendix 2005 spa owner's manual page 53 7/21/2005 problem: plugged orifice solution: remove cooking grills, flame tamer and grease tray. Remove burners from bottom of firebox by pulling cotter pin from beneath burner peg using a standard screwdriver or needle nose pliers. Carefully lift each burner...

  • Page 58

    Appendix page 54 2005 spa owner's manual 7/21/2005 • remove the submersible pump from the barbecue island pond. • pull out the pump power cord. • insert the power cord of the new submersible pump through the flex pipe. • connect the power cord of the submersible pump to the barbecue outlet line. • c...

  • Page 59: Parts List

    Appendix 2005 spa owner's manual page 55 7/21/2005 parts list part number description burners standard side burner barbecue852p 11", single side burner, lp, parts only barbecue852-1p 11", single side burner, ng, parts only deluxe single side burner barbecue898p side burner, 1 ea lp, drop-in deluxe, ...

  • Page 60

    Appendix page 56 2005 spa owner's manual 7/21/2005 covers for cal flame carts barbecue835cr4 barbecue cart cover, 4 burner, black barbecue835cr5 barbecue cart cover, 3 & 5 burner, black synthetic side panels barbecue04101901 31 _” x 33” - barbecue synthetic panel barbecue04101902 46” x 33” - barbecu...

  • Page 61: Warranty Information

    Appendix 2005 spa owner's manual page 57 7/21/2005 warranty information see your cal flame barbecue dealer for a copy of the applicable warranty, details and any questions you may have regarding the warranty coverage on your barbecue. Warranty limitations the limited warranty is void if the barbecue...

  • Page 63

    Ltr20051000, rev d 7/21/2005.

  • Page 64: Www.Calspas.Com

    Please make a record of the following. It will be valuable if service is required. Barbecue model: barbecue serial number: date purchased: date installed: dealer’s phone number: dealer’s address: c.A.I. Customer service department 1462 east ninth street pomona, ca 91766 toll free: 1-800-cal-spas fax...