- DL manuals
- Cal Flame
- Grill
- BBQ10245-KDB
- Owner's Manual
Cal Flame BBQ10245-KDB Owner's Manual - Assemb
Summary of BBQ10245-KDB
Page 1
Ltr50001091, rev. C.
Page 2: Car
Car t assemb ly 1 a la cart ltr50001091, rev. C www.Calflamebbq.Com assembling the a la cart parts list with replacement part numbers before you begin, inventory the parts you received to make sure you have everything. After you assemble your cart, you will have six frame extensions you will not nee...
Page 3: Car
2 car t assemb ly a la cart ltr50001091, rev. C www.Calflamebbq.Com.
Page 4: Car
Car t assemb ly 3 a la cart ltr50001091, rev. C www.Calflamebbq.Com attach the left frame piece to the 2. Right frame piece with the front and back bottom extensions. Attach the extensions to the out- side of of the frames as shown below using the provided metal screws. Attach the two cart wheels to...
Page 5: Car
4 car t assemb ly a la cart ltr50001091, rev. C www.Calflamebbq.Com attach the top rear extension. Attach the extension to the inside of 3. Of the frames as shown below using the provided metal screws. Connect the the outer and inner extensions according to the width 4. Of your cart’s size and attac...
Page 6: Car
Car t assemb ly 5 a la cart ltr50001091, rev. C www.Calflamebbq.Com set the propane tank holder and the optional basket in place. 6. Attach shelves and shelf supports to both sides of the cart using 5. Screws and nuts. Place the shims between the cart side and the shelf so that they will be held in ...
Page 7: Assemb
6 assemb ling the a la car t plus a la cart ltr50001091, rev. C www.Calflamebbq.Com assembling the a la cart plus bo d y fl a t a ss y f o r 4 b rn r g ri ll bb q 09 30 6- kd b 1 1 8 bb q 09 30 3- kd b bo d y f il le r p a rt f o r 3 b rn r g ri ll 1 bb q 09 30 4- kd b bo d y f il le r p a rt f o r ...
Page 8: Assemb
Assemb ling the a la car t plus 7 a la cart ltr50001091, rev. C www.Calflamebbq.Com item description part number quantity 1 base bbq09345100 1 2 rear panel bbq09345110 1 3 left side bbq09345120 1 4 right side bbq09345121 1 5 bridge support bbq09345122 1 6 l support bbq09345125 1 7 front body plate 3...
Page 9: Assemb
8 assemb ling the a la car t plus a la cart ltr50001091, rev. C www.Calflamebbq.Com attach the casters to the 1. Base (if not already at- tached). Attach the back panel to the 2. Base. Attach rear plate to the back panel (if not already at- tached). Note: a three burner grill cart is used as an exam...
Page 10: Assemb
Assemb ling the a la car t plus 9 a la cart ltr50001091, rev. C www.Calflamebbq.Com attach the bridge support to 4. The side panels. Steps 5 through 7 are for three burner and four burner grills only. If you have a fi ve burner grill, skip to step 9 . Attach the l support to the bridge assembly and r...
Page 11: Assemb
10 assemb ling the a la car t plus a la cart ltr50001091, rev. C www.Calflamebbq.Com note: the a la cart plus comes with all the parts to assemble a three, four, or fi ve burner grill cart. You will only need one fl at body panel and one body fi ller for the side burner cut-out. When your grill is fu...
Page 12: Assemb
Assemb ling the a la car t plus 11 a la cart ltr50001091, rev. C www.Calflamebbq.Com slide in the propane 8. Tank holder. Attach front doors. 9. Slide hooks under catch plate. Snap the hinge in place. To release hinge, press the tab on the end..
Page 13: Assemb
12 assemb ling the a la car t plus a la cart ltr50001091, rev. C www.Calflamebbq.Com assemble the shelves. 10. Attach the shelf spac- a. Ers and the hinges to the shelf arm. Attach the handles b. To the tray. Set each tray on the shelf c. Arms. Turn the adjustable screws to hold the tray in place..
Page 14: Assemb
Assemb ling the a la car t plus 13 a la cart ltr50001091, rev. C www.Calflamebbq.Com attach shelf brackets. 12. Slide in shelves. 13..
Page 15: Assemb
14 assemb ling the a la car t plus a la cart ltr50001091, rev. C www.Calflamebbq.Com three and four burner grills attach the bottle opener and towel hanger as shown. Five burner grill attach the paper towel holder and spice rack inside the cart door. The fi ve burner grill does not have loca- tions ...
Page 16: Assemb
Assemb ling the a la car t plus 15 a la cart ltr50001091, rev. C www.Calflamebbq.Com you will need a second person to help you to avoid damaging the grill, the transformer, or the grill cart. If your cal flame barbecue grill has lights and a convection fan, you will need to attach the transformer to...
Page 17: Assemb
16 assemb ling the a la car t plus a la cart ltr50001091, rev. C www.Calflamebbq.Com make sure the grill is properly seated. The right side lip of the grill will be more or less fl ush with the top spacer piece. Front view rear view the left side and rear lips of the grill will go over the top of the...
Page 18: Assemb
Assemb ling the a la car t plus 17 a la cart ltr50001091, rev. C www.Calflamebbq.Com.
Page 19: Assemb
18 assemb ling the a la car t delux e a la cart ltr50001091, rev. C www.Calflamebbq.Com assembling the a la cart deluxe bb q 09 30 8s -k d b bo d y f il le r p a rt f o r 5 b ur n er g ri ll 1 10 bb q 09 34 51 12 re a r pl a te 1 11 bb q 09 34 51 30 sl id e b ra c ke t pa rt 4 12 bb q 09 34 51 44 d ...
Page 20: Assemb
Assemb ling the a la car t delux e 19 a la cart ltr50001091, rev. C www.Calflamebbq.Com item description part number quantity 1 base bbq09345200 1 2 rear panel bbq09345210 1 3 left side bbq09345220 1 4 right side bbq09345221 1 5 bridge support bbq09345222 1 6 l support bbq09345125 1 7 divider panel ...
Page 21: Assemb
20 assemb ling the a la car t delux e a la cart ltr50001091, rev. C www.Calflamebbq.Com attach the casters to 1. The base (if not already attached). Attach the back pan- 2. El to the base. Attach the rear plate to the back panel (if not al- ready attached). Attach the side panels 3. To the base and ...
Page 22: Assemb
Assemb ling the a la car t delux e 21 a la cart ltr50001091, rev. C www.Calflamebbq.Com attach the divider panel 4. To the base and back panel. Attach the bridge sup- 5. Port to the side panels..
Page 23: Assemb
22 assemb ling the a la car t delux e a la cart ltr50001091, rev. C www.Calflamebbq.Com attach l support to the bridge assembly and rear panel. Note the 6. Location of the l support for each grill size. Three burner grill four burner grill five burner grill.
Page 24: Assemb
Assemb ling the a la car t delux e 23 a la cart ltr50001091, rev. C www.Calflamebbq.Com note: the al la cart deluxe comes with all the parts to assemble a three, four, or fi ve burner grill cart. You will only need one fl at body panel and one body fi ller for the side burner cut-out. When your grill...
Page 25: Assemb
24 assemb ling the a la car t delux e a la cart ltr50001091, rev. C www.Calflamebbq.Com slide in the propane tank holder. 9. Slide hooks under catch plate. Snap the hinge in place. To release hinge, press the tab on the end. Attach the doors. 10..
Page 26: Assemb
Assemb ling the a la car t delux e 25 a la cart ltr50001091, rev. C www.Calflamebbq.Com slide in the drawers on their runners. 11. Attach the shelf brackets on both sides of the cart. 13..
Page 27: Assemb
26 assemb ling the a la car t delux e a la cart ltr50001091, rev. C www.Calflamebbq.Com assemble the shelves. 14. Attach the shelf a. Spacers and the hinges to the shelf arm. Attach the handles to b. The tray. Set each tray on the c. Shelf arms. Turn the adjustable screws to hold the tray in place..
Page 28: Assemb
Assemb ling the a la car t delux e 27 a la cart ltr50001091, rev. C www.Calflamebbq.Com slide the shelves into the shelf brackets. 15..
Page 29: Assemb
28 assemb ling the a la car t delux e a la cart ltr50001091, rev. C www.Calflamebbq.Com attach the paper towel holder inside the cart door. Attach the paper towel holder inside the cart door. Attach the spice rack inside the cart door. Attach the bottle opener, towel hanger and spice rack as shown. ...
Page 30: Assemb
Assemb ling the a la car t delux e 29 a la cart ltr50001091, rev. C www.Calflamebbq.Com set the grill in the cart. 17. You will need a second person to help you to avoid damaging the grill, the transformer, or the grill cart. If your cal flame barbecue grill has lights and a convection fan, you will...
Page 31: Assemb
30 assemb ling the a la car t delux e a la cart ltr50001091, rev. C www.Calflamebbq.Com make sure the grill is properly seated. The right side lip of the grill will be more or less fl ush with the top spacer piece. Front view rear view the left side and rear lips of the grill will go over the top of ...
Page 32: Assemb
Assemb ling the a la car t delux e 31 a la cart ltr50001091, rev. C www.Calflamebbq.Com adjusting the doors to adjust door level, remove the cover on the hinge protecting the adjustment screws. Referring the the fi gure below, the screw on the left moves the door away from and closer to the cart. Th...
Page 33: Assemb
32 assemb ling the a la car t delux e a la cart ltr50001091, rev. C www.Calflamebbq.Com connecting gas lines remove the rear plate to access the gas connections at the back of the grill. Refer to the grill owner’s manual for description of connecting both lp and ng gas sources..
Page 34: Appendix
Appendix 33 a la cart ltr50001091, rev. C www.Calflamebbq.Com limited warranty all cal flame models are manufactured with the highest quality ap- pliances and are warranted to be free from defects in material and workmanship at time of delivery. Lms warrants grill carts and associated hardware from ...
Page 35: Www.Calflamebbq.Com
Ltr50001091, rev. C 1/1/16 lms customer service department 1462 east ninth street pomona, ca 91766 toll free: 1-800-225-7727 fax: 1-909-629-3890 www.Calflamebbq.Com refer to the owner’s manual for examples of exclusions and common acts invalidating this warranty. This limited warranty applies only t...