- DL manuals
- Cal Flame
- Grill
- BBQ11875CTG
- Owner's Manual
Cal Flame BBQ11875CTG Owner's Manual
Summary of BBQ11875CTG
Page 1
Ltr50001121, rev. C 12/22/14.
Page 2
Warning if the information in this manual is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life. Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. Do not store an lp cylinder n...
Page 3: Saf
Top gun barbecue grill ltr50001121, rev. C saf ety instructions www.Calflamebbq.Com 1 c • al flame™ grills are designed for outdoor use only . Never locate this appliance in an enclosed room, • under a sealed overhead structure, or in any type of enclosed area such as a garage, shed, or breezeway. K...
Page 4: Saf
Top gun barbecue grill ltr50001121, rev. C saf ety instructions www.Calflamebbq.Com 2 motor cord away from the heated areas of the grill. Never use the grill or side burner in windy • conditions. If used in a consistently windy area a windbreak will be required. Always adhere to the specified cleara...
Page 5: Oper Location of The Grill
Top gun barbecue grill ltr50001121, rev. C pr oper location of the grill www.Calflamebbq.Com 3 proper location of the grill cal flame grills are designed for outdoor use only . Solid foundation • open on three sides • minimum distance of • six feet overhead from combustible material overhead is not ...
Page 6: Built-In Construction
Top gun barbecue grill ltr50001121, rev. C built-in construction www.Calflamebbq.Com 4 built-in construction construction materials do not use combustible materials for the built-in construction . Acceptable building materials: brick, cinder block, steel frame, hardiboard, granite, tile, glass brick...
Page 7: Built-In Construction
Top gun barbecue grill ltr50001121, rev. C built-in construction www.Calflamebbq.Com 5 width width width width minimum clearance 12” minimum distance between grill and side burner minimum clearance screen vents width width width depth width width depth width width width depth depth depth height heig...
Page 8: Built-In Construction
Top gun barbecue grill ltr50001121, rev. C built-in construction www.Calflamebbq.Com 6 width width width width minimum clearance 12” minimum distance between grill and side burner minimum clearance screen vents width width width depth width width depth width width width depth depth depth height heig...
Page 9: Built-In Construction
Top gun barbecue grill ltr50001121, rev. C built-in construction www.Calflamebbq.Com 7 width width width width minimum clearance 12” minimum distance between grill and side burner minimum clearance screen vents width width width depth width width depth width width width depth depth depth height heig...
Page 10: Gas and P
Top gun barbecue grill ltr50001121, rev. C gas and p ow er requir ements www.Calflamebbq.Com 8 gas and electrical supply requirements gas requirements and connection important: the cal flame grill is manufactured to operate on liquid propane (lp). However, it can be converted to operate on natural g...
Page 11: Gas and P
Top gun barbecue grill ltr50001121, rev. C gas and p ow er requir ements www.Calflamebbq.Com 9 natural gas ng service installation and connection natural gas installation of this appliance must conform with local codes or, in the absence of local codes, to the national fuel gas code, ansi z223.1a-19...
Page 12: Installation and Connection
Top gun barbecue grill ltr50001121, rev. C installation and connection www.Calflamebbq.Com 10 using the metal screws, attach the transformer 3. To the left side of the grill near the internal electrical connection. Attach the metal plate to the outside surface of the grill as shown in the figure bel...
Page 13: Installation and Connection
Top gun barbecue grill ltr50001121, rev. C installation and connection www.Calflamebbq.Com 11 you will need a second person to help you to avoid damaging the grill, the transformer, or your barbecue island . Before installing a grill or side burner in any island or cut out, make sure that the openin...
Page 14: Installation and Connection
Top gun barbecue grill ltr50001121, rev. C installation and connection www.Calflamebbq.Com 12 note: this is only necessary if you have a side burner. A . Assemble the t connection items required for connection (not included with your grill): one 3/8” t adapter • one or two 1/2” to 3/8” flare • reduc...
Page 15: Installation and Connection
Top gun barbecue grill ltr50001121, rev. C installation and connection www.Calflamebbq.Com 13 perform a leak test at least once a year whether the gas supply cylinder has been disconnected or not. In addition, whenever the gas cylinder is connected to the regulator or whenever any part of the gas sy...
Page 16: Installation and Connection
Top gun barbecue grill ltr50001121, rev. C installation and connection www.Calflamebbq.Com 14 attaching the rotisserie motor attach the two brackets to the sides of the grill, one on each side, using two screws as shown below. Slide the rotis motor on one of the brackets as shown below. The rotis mo...
Page 17: Using
Top gun barbecue grill ltr50001121, rev. C using your grill www.Calflamebbq.Com 15 warning never cover the entire cooking or grill surface with griddles or pans. Overheating will occur and burners will not perform properly when combustion heat is trapped below the cooking surface. Caution: never spr...
Page 18: Using
Top gun barbecue grill ltr50001121, rev. C using your grill www.Calflamebbq.Com 16 grill controls light and fan switch the switch controlling the fan and halogen lights is located at the control panel on the front lower left side. The light and fan operate separately. If you turn on the light, you c...
Page 19: Using
Top gun barbecue grill ltr50001121, rev. C using your grill www.Calflamebbq.Com 17 lighting the burners each time you light the grill, check the following: inspect the hose before using the grill. If there is • excessive abrasion or wear, or if the hose is cut, it must be replaced prior to using the...
Page 20: Using
Top gun barbecue grill ltr50001121, rev. C using your grill www.Calflamebbq.Com 18 proper burner flame the burner flame has been set in the factory and should already be adjusted for proper height and intensity. Periodically, you may wish to check each burner’s flame for color, height, and intensity...
Page 21: Using
Top gun barbecue grill ltr50001121, rev. C using your grill www.Calflamebbq.Com 19 gas cylinder orientation heat distribution on the cooking grates convection fan when you place food your cal flame grill, remember that the back of the grill tends to be hotter than the front. As your food cooks, you ...
Page 22: Using
Top gun barbecue grill ltr50001121, rev. C using your grill www.Calflamebbq.Com 20 burner knob light colors using the smoker tray the burner knob lights cycle through their colors each time you rapidly press the light button. This is the order they appear. Steady cycle: 1 . The lights will cycle thr...
Page 23: Using
Top gun barbecue grill ltr50001121, rev. C using your grill www.Calflamebbq.Com 21 the rotisserie cooks with the infrared back burner, which provides intense searing radiant heat. The location of the rotisserie and burner allows the placement of a rotisserie-basting pan (not included) beneath the fo...
Page 24: Optional Grill
Top gun barbecue grill ltr50001121, rev. C optional grill accessories www.Calflamebbq.Com 22 these grill accessories are optional and may be ordered in the following ways: contact an authorized selling dealer • call lms customer service at (800) 225-7727 • visit us at www.Quickbbqparts.Com • you can...
Page 25: Optional Grill
Top gun barbecue grill ltr50001121, rev. C optional grill accessories www.Calflamebbq.Com 23 perfect for roasting vegetables or cooking fish, this rotisserie basket makes preparing these foods and others easy! Open the rotisserie basket and set your food inside. Close and clamp it shut, then slide t...
Page 26: Optional Grill
Top gun barbecue grill ltr50001121, rev. C optional grill accessories www.Calflamebbq.Com 24 the pull-out cutting board is an optional feature installed in cal flame barbecue islands. The cutting board has an extra large cutting surface with a bacteria resistant surface. It is on a gliding mechanism...
Page 27: Cleaning and Maintenance
Top gun barbecue grill ltr50001121, rev. C cleaning and maintenance www.Calflamebbq.Com 25 all exposed stainless steel surfaces require special attention if you want to keep them looking clean and bright. Following these simple instructions will help avoid scratching or damaging the finish and keep ...
Page 28: Cleaning and Maintenance
Top gun barbecue grill ltr50001121, rev. C cleaning and maintenance www.Calflamebbq.Com 26 grain until excess liquid is removed and the surface shines. It should not be oily to the touch, however some residue is acceptable. Furniture polish, such as old english, can be effective for polishing stainl...
Page 29: Cleaning and Maintenance
Top gun barbecue grill ltr50001121, rev. C cleaning and maintenance www.Calflamebbq.Com 27 use a solution equal parts detergent and hot water just as you would for any cooking equipment. A stiff wire brush or steel wool may also be helpful in removing grime and food deposits. The grain. Use soapy wa...
Page 30: Cleaning and Maintenance
Top gun barbecue grill ltr50001121, rev. C cleaning and maintenance www.Calflamebbq.Com 28 if you haven’t used your grill in a few months, we recommend that you clean the burners and the interior of your grill. Cleaning the burners periodically will keep them burning evenly and cleanly and help prev...
Page 31: Cleaning and Maintenance
Top gun barbecue grill ltr50001121, rev. C cleaning and maintenance www.Calflamebbq.Com 29 dry all of the components thoroughly to prevent water damage. Replace the burners 6 . Before you replace the burners, inspect the gas valve orifices for cleanliness and condition and the location of the ignite...
Page 32: Cleaning and Maintenance
Top gun barbecue grill ltr50001121, rev. C cleaning and maintenance www.Calflamebbq.Com 30 remove the screw at the left or right of the 1. Lens. Carefully pull the lens away and out of the 2. Light fixture. Set the lens, screw clip, and screw aside. Unscrew the two screws located at the side of 3. T...
Page 33: Appendix
Top gun barbecue grill ltr50001121, rev. C appendix www.Calflamebbq.Com 31 problem: smell of gas is present solution: check for loose connections in the gas line. Perform a leak test following the procedure described in this manual. Problem: burner does not ignite solution: note: turn off the gas at...
Page 34: Appendix
Top gun barbecue grill ltr50001121, rev. C appendix www.Calflamebbq.Com 32 problem: pluggedorifice solution: unplug the orifice as follows: remove cooking grills, flame tamer and grease tray. • remove burners from the bottom of the firebox by pulling the locking pin from beneath the • burner peg usi...
Page 35: Appendix
Top gun barbecue grill ltr50001121, rev. C appendix www.Calflamebbq.Com 33 converting from lp to ng all cal flame grills are manufactured as standard liquid propane (lp) grills and can be converted to burn natural gas (ng). There are two steps required to convert a grill from lp to ng. You must perf...
Page 36: Appendix
Top gun barbecue grill ltr50001121, rev. C appendix www.Calflamebbq.Com 34 you will need: 6mm socket or nut driver • four or five 1.9mm orifices (depending on • your grill pipe compound suitable for natural gas • step2:changingtheburnerorifices remove the locking pins from the end of the b. Burners....
Page 37: Appendix
Top gun barbecue grill ltr50001121, rev. C appendix www.Calflamebbq.Com 35 screw on the correct orifice for your grill until it d. Is finger tight. Tighten the orifice with the wrench. E. If you have dual infrared burners, repeat the f. Previous steps for the second burner. Replace the back cover. G...
Page 38: Appendix
Top gun barbecue grill ltr50001121, rev. C appendix www.Calflamebbq.Com 36 disconnect or shut off the lp or natural gas line 1. Connected to the grill. Wait until the burners cool down. Open the hood and remove the grate and flame 2. Tamer on top of the stainless steel burner you want to replace. Th...
Page 39: Appendix
Top gun barbecue grill ltr50001121, rev. C appendix www.Calflamebbq.Com 37 2 1 - + halogen light halogen light black ground wire nut wire nut wire nut red white white light and convection fan switch black push button switch black black white white red red black bla ck bla ck white nc1 no1 c1 + conve...
Page 40: Appendix
Top gun barbecue grill ltr50001121, rev. C appendix www.Calflamebbq.Com 38 14 10 19 5 25 20 7 2 30 19 24 3 9 15 12 11 13 17 18 4 16 29 1 28 23 22 31 17 33 32 27 26 19 34 6 8 lp: bbq04101067 ng: bbq04101059 main orifice lp: bbq04101073 ng: bbq04101072 back burner orifice replacement parts see followi...
Page 41: Appendix
Top gun barbecue grill ltr50001121, rev. C appendix www.Calflamebbq.Com 39 item no . Part grill size part # 1 control panel 3 burner bbq10104049-cc 4 burner bbq07104050 5 burner bbq10104051-cc 2 back panel 3 burner bbq07104053 4 burner bbq07104054 5 burner bbq07104055 3 hood 3 burner bbq07100587-cc ...
Page 42: Appendix
Top gun barbecue grill ltr50001121, rev. C appendix www.Calflamebbq.Com 40 limited warranty this limited warranty is extended to the original purchaser of a cal flame top gun grill manufactured after january 1, 2014 and installed for residential use in the united states and canada. l imi ted warra...
Page 43: Appendix
Top gun barbecue grill ltr50001121, rev. C appendix www.Calflamebbq.Com 41 to repair the grill are also the responsibility of the grill owner. If the manufacturer determines that repair of the covered defect is not feasible, it reserves the right to provide replacement grill instead. In such an even...
Page 44
Locating the product serial number the serial number of your cal flame grill is located on the back and is visible when the hood is down. You will need this number to properly register your grill and activate coverage. Write this information in the space provided below. Grill model: ________________...