1. DL manuals
  2. Cal Flame
  3. Grill
  4. BBQ839P-18
  5. Owner's Manual

Cal Flame BBQ839P-18 Owner's Manual

Manual is about: 2006 BBQ Grills, Carts, Islands, G3000 Sports Bar

Summary of BBQ839P-18

  • Page 1

    Ltr20061004, rev. A 10/28/2005.

  • Page 2: Contact Information

    Table of contents 2006 barbecue owner's manual page ii contact information for customer service, please contact your authorized dealer immediately. If you need additional information and/or assistance, please contact: c.A.I. Customer service department 1462 east ninth street pomona, ca 91766 toll fr...

  • Page 3

    Table of contents 2006 barbecue owner's manual page iii read this first! Critical safety precautions ........................................................................ 1 precautions regarding children ............................................................... 2 general safety precautions ...

  • Page 4

    Table of contents page iv 2006 barbecue owner's manual ltr20061004, rev. A turning on and off the lights................................................................... 36 charcoal grill........................................................................................... 37 griddle ...........

  • Page 5: Read This First!

    Read this first! 2006 barbecue owner's manual page 1 ltr20061004, rev. A read this first! If you are installing a natural gas grill, you are responsible for ensuring that the natural gas line installed is safe to use. We highly recommend that a licensed technician run all natural gas lines and perfo...

  • Page 6: General Safety Precautions

    Read this first! Page 2 2006 barbecue owner's manual ltr20061004, rev. A • do not use the grill, grill cabinet, or area surrounding the grill as a storage area for flammable or plastic items. Do not store the liquid propane (lp) cylinder in the vicinity of this or any other appliance when it is not ...

  • Page 7: What to Do If You Smell Gas

    Read this first! 2006 barbecue owner's manual page 3 ltr20061004, rev. A • when using the grill, do not touch the grill rack, burner grate, or immediate surroundings as these areas become extremely hot and can cause burns. • never wear loose fitting or hanging garments while using your grill. • only...

  • Page 8: Delivery and Set-Up

    Delivery and set-up page 4 2006 barbecue owner's manual ltr20061004, rev. A delivery and set-up most cities and counties require permits for exterior construction and electrical circuits. In addition, some communities have codes requiring residential barriers such as fencing and/or self-closing gate...

  • Page 9

    Delivery and set-up 2006 barbecue owner's manual page 5 ltr20061004, rev. A figure 1: cut-out for barbecues, side burners and slide-in accessories model number description hardware cutout dimensions width depth height bbq872 2 burner grill 23 ½” 22 ½” 9 ¼” bbq873 3 burner grill 23 ½” 22 ½” 9 ¼” bbq8...

  • Page 10

    Delivery and set-up page 6 2006 barbecue owner's manual ltr20061004, rev. A figure 2: flat top grills and drop in accessories model number description hardware cutout dimensions width depth height bbq874f 4 burner flat drop in grill 38 ¼” 22 ½” >18” bbq852 drop in standard side burner 11 ¼” 17 ¾” >3...

  • Page 11

    Delivery and set-up 2006 barbecue owner's manual page 7 ltr20061004, rev. A figure 4: refrigerators, cocktail centers and access doors model number description hardware cutout dimensions width depth height bbq848p deluxe refrigerator, glass door 24” >26" 33 ½” bbq847p standard refrigerator, ss door ...

  • Page 12: Lp Gas Hook Up

    Delivery and set-up page 8 2006 barbecue owner's manual ltr20061004, rev. A liquid propane gas requirements and connection always check the rating plate to make sure the gas supply you are hooking up to is the gas type the grill is manufactured for. Important: all cal flame™ grills are manufactured ...

  • Page 13: Requirements

    Delivery and set-up 2006 barbecue owner's manual page 9 ltr20061004, rev. A lp gas cylinder specification any lp gas supply cylinder used with this grill must be approximately 12 inches in diameter and 18 inches high. The maximum fuel capacity is 20 lbs. Of propane, or 5 gallons. Full cylinder weigh...

  • Page 14: Natural Gas Connection

    Delivery and set-up page 10 2006 barbecue owner's manual ltr20061004, rev. A your cal flame™ grill for use with natural gas comes equipped with its own regulator that must not be removed. If, this regulator needs to be replaced use only the type specified by cal flame™ for this appliance. Natural ga...

  • Page 15: Assembly and Installation

    Assembly and installation 2006 barbecue owner's manual page 11 ltr20061004, rev. A assembly and installation installing and replacing infrared burners figure 6 1. Disconnect or shut off the liquid propane or natural gas line connect to the grill, wait until the burners cool down. 2. Open the hood, r...

  • Page 16: Installing Drop-In Grills

    Assembly and installation page 12 2006 barbecue owner's manual ltr20061004, rev. A 5. Raise the stud from the locking hole and move the burner forward carefully to release it from the ignition and gas supply valve. 6. Take the burner out of the grill and store it in a safe and dry place. 7. Install ...

  • Page 17

    Assembly and installation 2006 barbecue owner's manual page 13 ltr20061004, rev. A figure 11. Lowing the grill onto the cart 2. Grill should sit flat on cart all the way around. Gently realign cart sides to allow them to sit under outside lip of grill. 3. Check that all burner control knobs are in t...

  • Page 18: Barbecue Island Assembly

    Assembly and installation page 14 2006 barbecue owner's manual ltr20061004, rev. A barbecue island assembly stucco and tile unit assembly 1. Place the island sections together on the ground (figure 12 and 11). 2. Make sure the ground where the barbecue is place is as level as possible for best align...

  • Page 19

    Assembly and installation 2006 barbecue owner's manual page 15 ltr20061004, rev. A figure 16 figure 17 note: allow the speed set to dry before proceeding with the next step. 7. Using a small brush or hopper gun, apply stucco to the seam line (figure 18 and 17). Figure 18 figure 19 8. Mix grout with ...

  • Page 20: Rock / Stone Assembly

    Assembly and installation page 16 2006 barbecue owner's manual ltr20061004, rev. A rock / stone assembly for models g-2500, g-2500f, g-2600, g-3000, g-3500f, g-3600 1. Place the island sections together on the ground. 2. Make sure the ground where the barbecue is place is as level as possible for be...

  • Page 21: Connecting Modular Carts

    Assembly and installation 2006 barbecue owner's manual page 17 ltr20061004, rev. A 12. Quickly apply the epoxy mixture to the seam line. Remove the excess epoxy material from the seam line using a razor blade. 13. Let the epoxy material cure for five minutes. 14. Repeat the previous steps until all ...

  • Page 22: Installing Side Burners

    Assembly and installation page 18 2006 barbecue owner's manual ltr20061004, rev. A 12. Remove one screw and loose the other screw so the stop bracket can be placed as shown. Tighten both screw to hold the stop bracket. The shelf has been installed onto the cart. Installing side burners 1. Install si...

  • Page 23: Installing New Access Doors

    Assembly and installation 2006 barbecue owner's manual page 19 ltr20061004, rev. A barbecue gasline c b a b c a connect the last open line to the side burner (use gas rated tape seal on all connections) then take other end of "t" adapter with hose attached and connect to end of male located undernea...

  • Page 24: Griddle and Griddle Storage

    Assembly and installation page 20 2006 barbecue owner's manual ltr20061004, rev. A figure 23. Side burner installation griddle and griddle storage similar to installing a drawer, you need to have a cutout on your barbecue island as shown in figure 3. Align the enclosure as shown, opening facing out....

  • Page 25: Canopy Wiring

    Assembly and installation 2006 barbecue owner's manual page 21 ltr20061004, rev. A g3000 island / sports bar canopy while the g3000 island / sports bar canopy is intended for outdoor use, some precautions must be taken when using and caring for your new cal flame™ equipment. When the equipment is no...

  • Page 26: Audio/ Video (A/v) Cables

    Assembly and installation page 22 2006 barbecue owner's manual ltr20061004, rev. A the following sections show how each wiring connection is to be made. These connections will be identical for the top and bottom of the canopy support post. Make sure that after the connections are made, the cables ar...

  • Page 27

    Assembly and installation 2006 barbecue owner's manual page 23 ltr20061004, rev. A figure 26. Canopy mounting tabs and support sleeves figure 27. Canopy mounting tabs and support sleeves mounting the g3000 island/ sports bar canopy caution: the following step is a two-person procedure. The canopy, a...

  • Page 28: Awning Installation

    Assembly and installation page 24 2006 barbecue owner's manual ltr20061004, rev. A figure 28. Canopy final installation awning installation all screws used for the installation of the awning are self-tapping sheet metal screws. No drilling is necessary. 1. Line up the holes for the awning bracket wi...

  • Page 29: Awning Open/ Close Switch

    Assembly and installation 2006 barbecue owner's manual page 25 ltr20061004, rev. A awning open/ close switch the two-position (male) connector has two metal prongs at the end of it. These prongs fit into the female receptacle of the other connector. Match up the two-position wire (female) with the t...

  • Page 30

    Assembly and installation page 26 2006 barbecue owner's manual ltr20061004, rev. A 8. Insert all connection cables through the connector one by one (figure 34). 9. Attach and secure the connector to the black flex (figure 35). Figure 34 figure 35 10. Insert all connection cables through the hole dri...

  • Page 31

    Assembly and installation 2006 barbecue owner's manual page 27 ltr20061004, rev. A 12. Secure and tighten the lock nut on the black flex as shown (figure 38). 13. Connect all connection cables to each other by matching colors (figure 39). Figure 38 figure 39 14. Arrange all cables inside the metal p...

  • Page 32: Electrical Diagram

    Assembly and installation page 28 2006 barbecue owner's manual ltr20061004, rev. A 16. Connect all tv cables to the dvd unit (figure 42). Figure 42 electrical diagram see diagram next page..

  • Page 33

    Operating your barbecue 2006 barbecue owner's manual page 29 ltr20061004, rev. A.

  • Page 34: Operating Your Barbecue

    Operating your barbecue page 30 2006 barbecue owner's manual ltr20061004, rev. A operating your barbecue it is recommended to wash your entire grill with soap and water prior to lighting it for the first time. Oils are used during the manufacturing process and some residual oil may still be on the s...

  • Page 35: Lighting The Grill

    Operating your barbecue 2006 barbecue owner's manual page 31 ltr20061004, rev. A figure 44. Three positions of burner knobs lighting the grill electronically lighting the grill and infrared burners 1. Open the hood. 2. Keep your face as far away from the burners as possible. 3. Rapidly rotate the bu...

  • Page 36: Basic Grill Operation

    Operating your barbecue page 32 2006 barbecue owner's manual ltr20061004, rev. A 4. Keep your face as far away from the burners as possible. 5. Light and insert a long stem match, holding it near the burner ports. 6. Push in and turn the control knob just past the light position to high. 7. Listen f...

  • Page 37: Cooking With The Rotisserie

    Operating your barbecue 2006 barbecue owner's manual page 33 ltr20061004, rev. A cooking with the rotisserie refer to figure 45 for the following directions. Rotis spit handle rotis spit bracket rotis spit bushing rotis spit fork rotis spit rod rotis motor bracket rotis motor figure 45. Rotisserie b...

  • Page 38

    Operating your barbecue page 34 2006 barbecue owner's manual ltr20061004, rev. A side portions of the cooking compartment. This leads to uneven cooking within the cooking compartment and makes use of the outdoor grill somewhat haphazard. Accordingly, there is need for a barbecue grill which overcome...

  • Page 39

    Operating your barbecue 2006 barbecue owner's manual page 35 ltr20061004, rev. A front view (recirculation shown) side view (exhaust/intake shown) rear view (intake design shown) rear view (exhaust design shown) exhaust intake hot air fan intake/recirculation opening (intake) opening (intake) openin...

  • Page 40

    Operating your barbecue page 36 2006 barbecue owner's manual ltr20061004, rev. A poultry poultry 165ºf to 170ºf cook until juices run clear turkey 165ºf to 170ºf cook until juices run clear; legs move easily stuffing 165ºf pork sausage 160ºf cook until no longer pink raw ham 160ºf pre-cooked ham 140...

  • Page 41: Charcoal Grill

    Operating your barbecue 2006 barbecue owner's manual page 37 ltr20061004, rev. A on/off switch figure 48. Location of halogen light switch your cal flame grill is equipped with either one halogen light (cr-3000) or two halogen lights (cr-4000 & cr-5000). This feature is added for safety and convenie...

  • Page 42: Griddle

    Operating your barbecue page 38 2006 barbecue owner's manual ltr20061004, rev. A grilling instructions: use tongs with long handles to arrange the charcoal in a checkerboard pattern. Leave about a one-half inch space between each piece of charcoal. This helps to avoid flare-ups from the meat juices ...

  • Page 43: 30” Warming Drawer

    Operating your barbecue 2006 barbecue owner's manual page 39 ltr20061004, rev. A important • the water in the container pan is a scald and burn hazard as it gets hot. Do not attempt to empty it until it is cooled. • do not burn sterno fuel with the drawer open. • do not leave sterno fuel burning una...

  • Page 44

    Operating your barbecue page 40 2006 barbecue owner's manual ltr20061004, rev. A safety practice & precautions • as with any cooking or heating appliance, never leave the warming drawer unattended when warming food. • only certain types of glass, heat proof glass-ceramic, ceramic, earthenware or gla...

  • Page 45: Led Lights

    Operating your barbecue 2006 barbecue owner's manual page 41 ltr20061004, rev. A figure 50 led lights led lights use an on/off switch to change one show to the next. (see figure 45.) • turn off and then on again in one second or less to go to the next show. • turn off and then on again in four to fi...

  • Page 46: Splash Stereo System

    Operating the cal flame entertainment center page 42 2006 barbecue owner's manual ltr20061004, rev. A operating the cal flame entertainment center splash stereo system figure 51. Cal flame entertainment system this system can be used to listen to am or fm stereo signals, cd’s and also audio from the...

  • Page 47: Remote Control Operation

    Operating the cal flame entertainment center 2006 barbecue owner's manual page 43 ltr20061004, rev. A remote control operation power channel pad prc/sel mute display vol + eject/ dvd tv/dvd auto program skip/search erase/add channel up channel down enter menu return vol - tv dvd vcr audio play ff re...

  • Page 48: Adjusting The Picture

    Operating the cal flame entertainment center page 44 2006 barbecue owner's manual ltr20061004, rev. A auto program button select the regular channel broadcast tv or cable tv for auto program. All the channel numbers for tv or cable tv will be scanned. The broadcasting signals will be detected and au...

  • Page 49

    Operating the cal flame entertainment center 2006 barbecue owner's manual page 45 ltr20061004, rev. A 4. Press either channel up or down to select the function. Make sure the highlight bar is set picture and then press enter. 5. Select the item to adjust. For example, to adjust brightness, press cha...

  • Page 50: Operation

    Operating the cal flame entertainment center page 46 2006 barbecue owner's manual ltr20061004, rev. A note: although encased in a plastic housing with weather seals, this system and remote control are not waterproof. You must be take every step necessary to keep this system dry. Water damage is not ...

  • Page 51

    Operating the cal flame entertainment center 2006 barbecue owner's manual page 47 ltr20061004, rev. A 3. Press the a/v button on the dvd remote control to switch the video from out to in. 4. Press the channel up or down buttons on the tv remote control to select tv channel. Switching back to dvd ope...

  • Page 52: Cleaning and Maintenance

    Cleaning and maintenance page 48 2006 barbecue owner's manual ltr20061004, rev. A cleaning and maintenance as with any piece of fine equipment, your new grill must be kept clean and properly maintained to maximize its performance and longevity. Cleaning internal parts of the grill regularly as deter...

  • Page 53: Drip Pan

    Cleaning and maintenance 2006 barbecue owner's manual page 49 ltr20061004, rev. A drip pan the full width drip pan will collect grease from the main grill area. The pan should be cleaned after every use to avoid the possibility of a grease fire. Be sure to allow the drip pan to cool prior to cleanin...

  • Page 54: 30” Food Warmer

    Cleaning and maintenance page 50 2006 barbecue owner's manual ltr20061004, rev. A note: do not use oven cleaners or abrasive cleaners on enameled surfaces. They may damage the finish, causing accelerated wear. 30” food warmer • be careful cleaning any part of this appliance, particularly the drawer ...

  • Page 55: Tile

    Cleaning and maintenance 2006 barbecue owner's manual page 51 ltr20061004, rev. A do's • do dust surfaces frequently • do clean surfaces with mild detergent or stone soap • do thoroughly rinse and dry the surface after washing • do blot up spills immediately don'ts • don't use vinegar, lemon juice o...

  • Page 56: Synthetic Panel

    Cleaning and maintenance page 52 2006 barbecue owner's manual ltr20061004, rev. A coffee, tea, food, fruit, lipstick, juices neutral cleaner in hot water followed by hydrogen peroxide or household bleach caution: vinegar may damage some tile. Do's and don'ts of tile care • do test scouring pads in a...

  • Page 57: After Use Care

    Cleaning and maintenance 2006 barbecue owner's manual page 53 ltr20061004, rev. A indestructible. However, care must be taken to ensure long life in your stainless steel cal flame grills and carts. To maintain the original appearance of your cal flame grill and/or cart, a regular routine must be fol...

  • Page 58

    Cleaning and maintenance page 54 2006 barbecue owner's manual ltr20061004, rev. A 1. Gently pry light cover away from housing. Note: do not pry the light cover with a screwdriver or other metal item. You may damage the light cover as a result. 2. Using a tissue or small piece of paper, grasp bulb an...

  • Page 59: Appendix

    Appendix 2006 barbecue owner's manual page 55 ltr20061004, rev. A appendix troubleshooting procedures problem: smell of gas is present solution: check for loose connections in the gas line. Perform a leak test following the procedure described in this manual. Problem: burner does not ignite solution...

  • Page 60

    Appendix page 56 2006 barbecue owner's manual ltr20061004, rev. A valve. Gently clear any obstruction with a fine wire. Reinstall orifice, reinstall burners over orifices and seat burner peg into position hole at the bottom ledge of the firebox. Replace cotter pins. Replace cooking components and gr...

  • Page 61

    Appendix 2006 barbecue owner's manual page 57 ltr20061004, rev. A figure 55. Widening the cross flow channel g3000 waterfall • make sure 110v power is connected to the barbecue island input line. • make sure the pump cord is connected to a 110v outlet line. • check the water level before turning the...

  • Page 62: Parts List

    Appendix page 58 2006 barbecue owner's manual ltr20061004, rev. A parts list part number description burners standard side burner barbecue852p 11", single side burner, lp, parts only barbecue852-1p 11", single side burner, ng, parts only deluxe single side burner barbecue898p side burner, 1 ea lp, d...

  • Page 63

    Appendix 2006 barbecue owner's manual page 59 ltr20061004, rev. A covers for cal flame carts barbecue835cr4 barbecue cart cover, 4 burner, black barbecue835cr5 barbecue cart cover, 3 & 5 burner, black synthetic side panels barbecue04101901 31 _” x 33” - barbecue synthetic panel barbecue04101902 46” ...

  • Page 64: Warranty Information

    Appendix page 60 2006 barbecue owner's manual ltr20061004, rev. A warranty information see your cal flame barbecue dealer for a copy of the applicable warranty, details and any questions you may have regarding the warranty coverage on your barbecue. Warranty limitations the limited warranty is void ...

  • Page 66

    Ltr20061004, rev. A 10/28/2005.

  • Page 68: Www.Calspas.Com

    Ltr20061004, rev. A 10/28/2005 please make a record of the following. It will be valuable if service is required. Barbecue model: barbecue serial number: date purchased: date installed: dealer’s phone number: dealer’s address: c.A.I. Customer service department 1462 east ninth street pomona, ca 9176...