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  5. Owner's Manual

Cal Spas CONVECTION 3000 GRILL Owner's Manual - Contact Information

Summary of CONVECTION 3000 GRILL

  • Page 1

    Grills islands carts convection 3000 grill 2004 owner’s manual $5. 00 duplication without written consent is strictly prohibited. This owner’s manual is for barbecues manufactured after july 1, 2004 due to continuous improvement programs, all models, operation, and/or specifications are subject to c...

  • Page 3

    Owner’s manual page 1 owner’s manual table of contents benefits of owning a cal flame barbecue ..........................................................................................2 safety precautions..................................................................................................

  • Page 4

    Page 2 owner’s manual benefits owner’s manual benefits of owning a cal flame barbecue owning a barbecue allows you to have a wonderful outdoor place to cook a nutritious family meal. It offers a place for you to socialize with family and friends. A barbecue provides a great focal point in your backy...

  • Page 5

    Safety precautions 1. This gas barbeque must be installed and operated in accordance with the installation requierements of your local gas authority or the appropriate installation code in the area of installation. In the absence of local codes with either the national fuel gas code, ansi z223.1 / n...

  • Page 6: Safety Instructions

    Page 4 owner’s manual owner’s manual safety instructions safety instructions please read before installing and operating your new cal flame grill. 1. Your new gas grill should be professionally installed by a licensed contractor. Refer to the instructions in this manual to ensure proper and safe ins...

  • Page 7

    Safety instructions owner’s manual owner’s manual page 5 precautions regarding children 1. Never leave children unattended in the area where the grill is being used. 2. Do not store items of interest to children around or below the grill or island. 3. Never allow children to sit or stand on any part...

  • Page 8: Contact Information

    Contact information for customer service, please contact your authorized dealer immediately. If you need additional information and/or assistance, please contact: c.A.I. Customer service department 1462 east ninth street pomona, ca 91766 toll free 1-800-cal-spas fax 1-909-629-3890 warranty informati...

  • Page 9: Delivery And Set-Up

    Delivery and set-up please make a record of the following. It will be valuable if service is required. Barbecue model: barbecue serial number: date purchased: date installed: barbecue dealer’s phone number: barbecue dealer’s address: most cities and counties require permits for exterior construction...

  • Page 10

    Page 8 owner’s manual drop-in grills owner’s manual grill operation - drop-in grills grilling grilling requires high heat for searing and proper browning. Most foods are cooked at the hi heat setting for the entire cooking time. However, when grilling large pieces of meat or poultry, it may be neces...

  • Page 11

    Owner’s manual drop-in grills owner’s manual page 9 on/off switch figure 1. Light operation gfi circuit 120vac 3-prong (grounded) male plug. Plug male end into the gfi outlet. Operating the grill make sure all burner controls are off. Do not attempt to light the burners if the smell of gas is presen...

  • Page 12

    Drop-in grills owner’s manual page 10 owner’s manual lighting the grill burners 1. Open the hood. 2. Keep your face as far away from the burners as possible. 3. Rapidly rotate the burner knob counter clockwise past light position (you will hear a loud click) to high. 4. Listen for the "whoosh" sound...

  • Page 13

    Owner’s manual drop-in grills owner’s manual page 11 rotis spit handle rotis spit bracket rotis spit bushing rotis spit fork rotis spit rod rotis motor bracket rotis motor figure 3. Rotisserie burner assembly lighting the infrared or rotisserie burner 1. Open the hood. 2. Push and hold the rotisseri...

  • Page 14

    Drop-in grills owner’s manual page 12 owner’s manual cal flame familiarization the following controls are for the cal flame drop-in grills, stainless steel carts, chef series, master chef series & gourmet series islands. Please familiarize yourself with these controls prior to operation of your cal ...

  • Page 15: Grill Operation - Islands

    Owner’s manual islands owner’s manual page 13 grill operation - islands grilling grilling requires high heat for searing and proper browning. Most foods are cooked at the hi heat setting for the entire cooking time. However, when grilling large pieces of meat or poultry, it may be necessary to turn ...

  • Page 16

    Islands owner’s manual page 14 owner’s manual 1. Make sure the drip tray is in place. 2. Light the grill burners using the instructions below. 3. Turn the control knob to hi and preheat the grill for 15 minutes. The top cover is to be closed during the appliance preheat period. 4. Place the food on ...

  • Page 17

    2. To use the rotisserie, first mount the motor on the left side of the grill. Place securely onto support bracket. 3. The rod of the rotisserie system is assembled into the motor by placing the pointed end into the motor and resting the threaded end on the support at the side of the grill. Once the...

  • Page 18

    Islands owner’s manual page 16 owner’s manual figure 8. C-200 60" 36" 31" 38" 47" 38" 39" 27" 30" 27" 39" 48" 36" figure 7. C-100b figure 6. C-100

  • Page 19

    Owner’s manual islands owner’s manual page 17 97" 24" 38" 72" 32" figure 11. C-250b 96" 44" 40" 38" 66" 18" 48" 35" 44" 41" 7'-0" figure 12. C-300l figure 9. C-225 figure 10. C-250

  • Page 20

    Islands owner’s manual page 18 owner’s manual 78" 96" 86" 44" 40" 18" 33" 38" 66" 38" 44" 40" 46" 18" 35" 96" 83" 62" 40" 44" 38" 18" 66" 51" 96" 18" 78" 32" 38" 44" 40" 96" figure 15. C-400r figure 16. Mc-500 figure 13. C-300r figure 14. C-400l.

  • Page 21

    Owner’s manual islands owner’s manual page 19 116" 94" 66" 51" 18" 40" 44" 38" 38" 18" 66" 51" 83" 62" 44" 40" figure 17. Mc-600 figure 18. Mc-700 105" 34" 71" 38" 43" 33" 44" 40" figure 19. G-1000

  • Page 22

    Islands owner’s manual page 20 owner’s manual 197" 113" 112" 126" figure 22. G-2500-f figure 21. G-2500 124" 89" 33" 34" 42" 44" 40" 38" figure 20. G-2000

  • Page 23

    Owner’s manual islands owner’s manual page 21 figure 25. G-3500f 163" 36" 38" 18" 81" 26" 44" 40" figure 24. G-3000 sports bar figure 23. G-3000

  • Page 24: Grill Operation - Carts

    Page 22 owner’s manual owner’s manual carts grill operation - carts grilling grilling requires high heat for searing and proper browning. Most foods are cooked at the hi heat setting for the entire cooking time. However, when grilling large pieces of meat or poultry, it may be necessary to turn the ...

  • Page 25

    Owner’s manual page 23 carts owner’s manual figure 28. 5-burner cart cal flame cal flame figure 26. 3-burner cart figure 27. 4-burner cart cal flame cal flame operating the grill make sure all burner controls are off. Do not attempt to light the burners if the smell of gas is present. Check the conn...

  • Page 26

    Page 24 owner’s manual owner’s manual convection 3000 grill convection 3000 4-burner grill outdoor barbecue grills have become increasingly popular for the summertime cooking of meats and vegetables. Traditionally, barbecue grills have been heated by charcoal briquettes, but a new generation of barb...

  • Page 27

    Owner’s manual page 25 convection 3000 grill owner’s manual figure 29. Convection 3000 grill intake/ recirculation fan cover plate heat chamber intake/ recirculation fan intake vents front view of grill top view of grill hot air gets sucked in by fan, then gets redistributed through the outer vents ...

  • Page 28

    Page 26 owner’s manual owner’s manual convection 3000 grill figure 30. Intake and exhaust designs front view (recirculation shown) side view (exhaust/intake shown) rear view (intake design shown) rear view (exhaust design shown) exhaust intake hot air fan intake/recirculation opening (intake) openin...

  • Page 29

    Owner’s manual page 27 convection 3000 grill owner’s manual cooking with the convection 3000 grill use a meat thermometer and take the guesswork out of cooking meat and seafood. The fan must be turned on in order for the convection 3000 grill to cook the items that are listed below. Important: after...

  • Page 30: Grill Installation

    Page 28 owner’s manual grill installation owner’s manual rotisserie & accessory outlet grill installation safe and satisfactory operation of your new grill depends upon its proper installation. The installation, adjustments and service of your new grill must be performed by c.A.I. Qualified installe...

  • Page 31

    Owner’s manual page 29 owner’s manual grill installation figure 32. Cabinet cut-out dimensions gas inlet can be located anywhere within 5" of shaded area. Cut out dimensions 9 1/4" 5"x5" 38" 22 1/2" 23 1/2" 13 1/2" 31 1/4" 9 1/2" a (24 1/2") 3 burner 4 burner 5 burner a 24 1/2" 32" 39 1/2" 3 burner ...

  • Page 32

    Page 30 owner’s manual installation of nw side burner owner’s manual barbecue gasline c b a b c a connect the last open line to the side burner (use gas rated tape seal on all connections) then take other end of "t" adapter with hose attached and connect to end of male located underneath and at the ...

  • Page 33

    Owner’s manual page 31 owner’s manual installation of new access doors figure 34. Access door installation front dimensions single access door 19" 23" 30" 23" double access door rear cut-out dimensions 19" 16 1/4" 19 3/8" 28 1/4" width 18 1/4" height 19" depth 2 1/2" width 28 1/4" height 19 3/8" dep...

  • Page 34: Sports Bar Canopy

    Sports bar canopy owner’s manual page 32 owner’s manual figure 35. Wiring instructions 2-pin connector (awning) 3-pin connector (lights) cable / antenna in (3 way splitter) note: connect electrical lines together before assembling canopy and islands together. 6-pin connector (speaker) 6-pin connecto...

  • Page 35

    Owner’s manual sports bar canopy owner’s manual page 33 note: the following sections show how each wiring connection is to be made. These connections will be identical for the top and bottom of the canopy support post. Make sure that after the connections are made, the cables are tucked gently into ...

  • Page 36

    Sports bar canopy owner’s manual page 34 owner’s manual figure 36. Canopy assembly 1. Lay the two triangle-shaped canopy pieces on a flat and level surface, with the support sleeves facing up. 2. Place the “u” channel in between the two triangle-shaped end pieces with the “u” channel facing inward. ...

  • Page 37

    Owner’s manual sports bar canopy owner’s manual page 35 figure 38. Canopy final installation screens a b mounting the g3000 island/ sports bar canopy caution: the following step is a 2-person procedure. The canopy, at this stage, is extremely heavy. It is recommended that the owner use a helper. 1. ...

  • Page 38

    Sports bar canopy owner’s manual page 36 owner’s manual figure 39. Awning installation awning open/ close switch note: the 2-position (male) connector has 2 metal prongs at the end of it. These prongs fit into the female receptacle of the other connector. 1. Match up the 2-position wire (female) wit...

  • Page 39: Lp Gas Requirements

    Lp gas requirements owner’s manual owner’s manual page 37 open close lp gas requirements lp gas requirements always check the rating plate to make sure the gas supply you are hooking up to is the gas type the grill is manufactured for. Important warning: all cal flame grills are manufactured with th...

  • Page 40

    Owner’s manual lp gas requirements page 38 owner’s manual lp gas manifold pressure for plumbed-in lp installation, use a convertible regulator and set it for lp gas. Lp gas supply pressure maximum line pressure for propane is 11 inches water column (2.74 kpa) but not greater than 5 psi (34.5 kpa). L...

  • Page 41: Natural Gas Requirements

    Natural gas requirements owner’s manual owner’s manual page 39 natural gas requirements natural gas requirements always check the rating plate to make sure the gas supply you are hooking up to is the gas type the grill is manufactured for. Important warning: all cal flame grills are manufactured wit...

  • Page 42: Leak Testing Procedure

    Owner’s manual leak testing procedure leak testing procedure leak testing perform a leak test at least once each year whether the gas supply cylinder has been disconnected or not. In addition, anytime the gas cylinder is connected to the regulator or any part of the gas system is disconnected or rep...

  • Page 43: Cleaning And Maintenance

    Cleaning and maintenance owner’s manual cleaning and maintenance as with any piece of fine equipment, your new grill must be kept clean and properly maintained to maximize its performance and longevity. Cleaning internal parts of the grill regularly as determined by the amount of use and foods cooke...

  • Page 44

    Owners manual cleaning and maintenance covering your stainless steel cart when not in use and after cooling, cover your cal flame stainless steel cart with our full length, zippered side canvas cover. The cover will help protect your cart from detrimental effects of weather & environmental pollutant...

  • Page 45: Troubleshooting Procedures

    Troubleshooting procedures if grill fails to operate properly: 1. Turn off gas at source, turn the control knobs to the ‘off’ position and wait 5 minutes before trying again. 2. Check gas supply at a connections. 3. Repeat lighting procedure and if grill still fails to operate properly, turn off gas...

  • Page 46

    Problem: misalignment of ignitor on burner solution: check for proper position of electrode tip. The tip of the electrode should be pointing forward towards the front of the burner and should be free of grease to allow proper sparking. The ignition wire should be connected firmly to the valve igniti...

  • Page 47: Appendix

    Appendix the items that will be covered in this section will consist of the following: waterfall operation cal flame entertainment system part numbers lifetime warranty cal flame programs notes in order for your retailer to expedite your order, for parts and accessories, it is recommended that you h...

  • Page 48

    Cal flame entertainment system splash stereo system page 46 owner’s manual owner’s manual cal flame entertainment system figure 42. Cal flame entertainment system this system can be used to listen to am or fm stereo signals, cd’s and also audio from the optional dvd and tv tuner on our entertainment...

  • Page 49

    15” tv monitor operation: (optional) turning on the tv monitor: once the tv has been opened (either by manual or automatic operation) you will be able to operate the tv with the silver tv remote control. Front panel features (figure 43) 1. Power button - bright red when system is on, dim when system...

  • Page 50

    Owner’s manual cal flame entertainment system page 48 owner’s manual remote control operation (figure 44) 1. Tv controls: a. Tv power press this button to turn on the set. Press the button again to turn the set off. 2. Direct access (0-9, 1--) number buttons use these buttons to select a channel. Th...

  • Page 51

    Cal flame entertainment system owner’s manual owner’s manual page 49 power channel pad prc/sel mute display vol + eject/ dvd tv/dvd auto program skip/search erase/add channel up channel down enter menu return vol - tv dvd vcr audio play ff rew next prev subtitle pause/replay stop program angle tv/ca...

  • Page 52

    Page 50 owner’s manual owner’s manual cal flame entertainment system vcr controls 12. Vcr power button this button is used to turn the unit on and off. 13. “rew” rewind button if this button is pushed while the tape is stopped, the tape will rewind. If this button is pushed while the tape is playing...

  • Page 53

    Owner’s manual page 51 cal flame entertainment system owner’s manual there are two types of closed captioning available: c1 (caption 1)and c2 (caption 2). C1 displays the full translation of the primary language in your area. C2 may be used as a source for secondary languages, simplified english, or...

  • Page 54

    Page 52 owner’s manual owner’s manual cal flame entertainment system cal flame entertainment system operation dvd player and surround sound processor (optional) this system contains the dvd player and dvd remote controller. Note: although encased in a plastic housing with weather seals, this system ...

  • Page 55

    Owner’s manual page 53 owner’s manual accessories operating the dvd system in tv mode: figure 46. Dvd player the dvd system is used to feed the audio signal from the tv tuner to the stereo. You will need to switch the audio and video modes with dvd remote to properly receive picture and sound. Note:...

  • Page 56: Parts List

    Parts list contact your local cal flame dealer to place your parts and accessories order. Or fax this completed form to (909) 947- 5087 with credit card information: visa master card american express ________________________ expiration date______________ card number __ __ __ __ __ __ __ __ __ __ __ ...

  • Page 57

    Owner’s manual page 55 description part number quantity cal flame thermometer bbq04100375 1 brass burner bbq04100661 1 smoke tray bbq854p 1 deluxe single side burner liquid propane bbq898p 1 natural gas bbq898-1p 1 deluxe double side burner liquid propane bbq899p 1 natural gas bbq899-1p 1 cocktail c...

  • Page 58

    Owner’s manuals parts list page 56 owner’s manual description part number quantity chef series (cont.) c300 (left w/backsplash) bbq835c3-lb 1 c300 (right w/backsplash) bbq835c3-rb 1 c400 (left w/backsplash) bbq835c4-lb 1 c400 (right w/backsplash) bbq835c4-rb 1 gourmet series g1000 bbq835g1 1 g2000 b...

  • Page 59

    Owner’s manual page 57 extent of warranty this 2004 cal flame warranty is only valid on chef, master chef and gourmet series models delivered in the continental united states and canada, and extends through the selling dealer to the original purchaser at the original site of installation. This warra...

  • Page 60

    Model no . Cr-2000 cr-3000 cr-4000 cr-4000c cr-3000s cr-4000s cr-4000sc cr-5000ds gr ill f eatures 2-bur ner 3-bur ner 4-bur ner 4-con v ection bur ner 3-bur ner w/ssb 4-bur ner w/ssb 4-con v ection 5-bur ner bur ner w/ssb w/dsb btu output 40,000 60,000 80,000 80,000 60,000 80,000 80,000 100,000 coo...

  • Page 61

    Owner’s manual page 59 model no . Bbq872 bbq873 bbq874 bbq874c bbq875 bbq898 bbq898 gr ill f eatures 2-bur ner 3-bur ner 4-bur ner 4-bur ner con v ection 5-bur ner single side bur ner doub le side bur ner btu output 40,000 45,000 60,000 60,000 75,000 17,500 35,000 cooking area 509 sq. In 509 sq. In ...

  • Page 62: Notes

    Page 60 owner’s manual notes owner’s manual notes.