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Calorex AW629AL Installation Manual

Summary of AW629AL

  • Page 1

    Page 1 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual aw629/829al r owner/installation manual for aw629/829al (sd617652 iss.A 29/01/10) health and safety warning: as the heat pump includes electrical and rotational components it is re...

  • Page 3: Installation Manual

    Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual aw629/829al page 2 r thank you for choosing calorex! Your calorex heat pump has been specially designed for pool heating using high quality components that are carefully chosen to provide...

  • Page 5: Installation Manual

    Page 3 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual aw629/829al r contents 1.0 introduction ................................................................................................................ 4 1.1 function ...............

  • Page 7: Installation Manual

    Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual aw629/829al page 4 r the calorex ‘propac’ range of air/water heat pumps are designed for swimming pool heating and consists of 2 models. Heat pumps in this manual are designed to heat poo...

  • Page 8: Installation Manual

    Page 5 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual aw629/829al r 1.1 function the calorex swimming pool heat pump provides thermodynamic heating by means of a vapour compression cycle, (similar to that employed in a conventional re...

  • Page 9: Installation Manual

    Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual aw629/829al page 6 r a) ensure heat pump on site is as ordered, i.E. Model, electrical supply and factory fitted options. B) inspect unit for damage, in particular inspect the evaporator ...

  • Page 10: Installation Manual

    Page 7 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual aw629/829al r 2.2 air flow suitable opening suitable opening > 50 cm plant room wall wall possible positions of a calorex heat pump swimming pool/spa calorex ca l o r e x calorex c...

  • Page 11: Installation Manual

    Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual aw629/829al page 8 r a) calorex heat pumps have water inlet/outlet connections as follows: all models have 1½” bsp parallel, male threads. B) the heat pump is supplied with bungs fitted i...

  • Page 12: Installation Manual

    Page 9 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual aw629/829al r i) when the pipework installation is complete the pool pump should be switched on and the system tested for leaks. Also check the filter gauge to see that there is no...

  • Page 13: Installation Manual

    Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual aw629/829al page 10 r key i s o l a t io n va lve br e aka ble c o u p lin g n o n r e tu r n va lve th ree way val v e no n ret u rn va lv e chem ic a l do si n g sanit iser o r d e v ic...

  • Page 14: Installation Manual

    Page 11 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual aw629/829al r 3.2 determining water flow the heat pump is fitted with a water flow switch which inhibits the operation of the heat pump when the water flow is below 5000l/h (83.3l...

  • Page 15: Installation Manual

    Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual aw629/829al page 12 r 4.0 electrolytic corrosion in swimming pools electrolytic corrosion will occur when dissimilar metals that are in contact with each other create a potential differen...

  • Page 16: Installation Manual

    Page 13 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual aw629/829al r 4.1 electrical (machine wiring and supply). See figures 5,6,7 and 8 for preferred method all electrical work to be carried out in accordance with l.E.E. Standards, l...

  • Page 17: Installation Manual

    Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual aw629/829al page 14 r mains in both ends remove screws from top cover and lift off figure 5 en l n l single phase 230v ~1n 50hz 4.2 location of mains input and external interlock terminal...

  • Page 18: Installation Manual

    Page 15 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual aw629/829al r 5.0 controls and indication lamps mains red electrical supply on fault amber internal or external fault condition defrost white defrost mode water flow green water f...

  • Page 19: Installation Manual

    Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual aw629/829al page 16 r 5.1 digital thermostat not used increase set point decrease set point access set point an adjustabe single stage digital thermostat controls and maintains the water ...

  • Page 20: Installation Manual

    Page 17 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual aw629/829al r a1 a2 model fuse ratings fuse aw629al aw829al 3a 3a t1 (6 mins) live neutral water flow light water flow switch compressor c s(a) r(p) delay timer control fuse fault...

  • Page 21: Installation Manual

    Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual aw629/829al page 18 r 7.0 regular planned maintenance operations to be carried out during a regular planned maintenance visit are as follows: 1. Clean the evaporators. (this action may be...

  • Page 22: Installation Manual

    Page 19 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual aw629/829al r 8.0 heat pump malfunction warning: isolate heat pump electrically before entering heat pump or removing panels. The user check list should be carried out before init...

  • Page 23: Installation Manual

    Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual aw629/829al page 20 r action mains red on unit on defrost (heating mode) check that air temperature is not below 7°c.(-15ºc for y models) fault amber off check evaporator is clean. Defros...

  • Page 24: Installation Manual

    Page 21 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual aw629/829al r fault light 2. Water leaks defrost light a) check that the heat pump is installed such that exhausted cold air leaving the heat pump can not recirculate back into th...

  • Page 25: Installation Manual

    Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual aw629/829al page 22 r in the event that the heat pump appears to have a water leak but this water is not overflowing from the drip tray, carefully inspect all the joints within the heat p...

  • Page 26: Installation Manual

    Page 23 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual aw629/829al r 9.0 datasheet model units aw629 aw829 heat to pool water ambient 10°c, water 24°c kwh 7.0 9.9 12. Ambient 20°c, water 24°c kwh 9.20 12.5 15. Electricity electrical s...

  • Page 27: Installation Manual

    Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual aw629/829al page 24 r r d5 6 2 75 5 32 1 di a 5 2 8 402 1049 720 36 3 52 5 60 169 468 66 2 19 4 a w 629 w a ter in /ou t 1½" bsp m co nde n s a t e ¾" d o m e st ic w a st e co nd e n s a...

  • Page 28: Installation Manual

    Page 25 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual aw629/829al r 52 6 59 3 129 190 500 245 15 0 20 6 wa t e r i n wa t e r o u t co nd e n s a t e ma in s in 206 12 27 720 60 168 84 0 19 4 526 35 9 78 9 r d 5 62 75 5 44 9 402 52 8...

  • Page 29: Installation Manual

    Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual aw629/829al page 26 r 11.0 winterisation procedure warning. Isolate machine before removing covers! The heat pump embodies electrical and rotational equipment, it is recommended for your ...

  • Page 30: Installation Manual

    Page 27 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual aw629/829al r 11.1 start up procedure after winterisation 1. Replace covers (if not fitted). 2. Remove front grille. Using a soft brush clean finned surfaces of heat pump. Replace...

  • Page 31: Installation Manual

    Calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual aw629/829al page 28 r 12.0 warranty conditions the following exclusions apply to the warranty given by calorex heat pumps ltd. No claims will be accepted if : - 1. The heat pump is incorr...

  • Page 32: Installation Manual

    Page 29 calorex heat pumps ltd. · the causeway, maldon, essex cm9 4xd, uk · tel: +44 (0)1621 857 171 installation manual aw629/829al r 13.0 contacting calorex email: service@calorex.Com website: http://www.Calorex.Com tel: +44 (0)1621 857171 or +44 (0)1621 856611 please give model number and serial ...