Airless paint systems please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or...
2 operating instructions and parts manual airless paint systems description airless paint sprayers are capable of spraying a wide variety of latex, oil- based, and alkyd paints, as well as stains, preservatives and other non- abrasive finishes. These sprayers are also powerful and versatile enough t...
Airless paint systems 3 operating instructions and parts manual general safety information (cont.) 4. Do not smoke or eat when spraying paint, insecticides, or other flammable substances. 5. Always work in a clean environment. To avoid injury and damage to the workpiece, do not aim the spray gun at ...
4 operating instructions and parts manual airless paint systems general safety information (cont.) ● do not use pliers to tighten or loosen high pressure connections. ● motor is equipped with an automatic thermal overload. Motor will restart without warning, after cooling. Never aim or ! Warning spr...
Airless paint systems 5 operating instructions and parts manual mixture of mineral spirits and motor oil. Always ensure that there pre-operation (cont.) is no pressure in the unit, and close the prime/pressure relief valve for storage. Never leave pump ! Warning unattended while it is under pressure...
6 operating instructions and parts manual airless paint systems www.Chpower.Com b. Connect an airless spray gun to the other end of the hose. Pre-operation (cont.) note: do not use thread sealer on swivel unions as they are made to self- seal. Use thread seal on tapered male threads only. 2. Fill th...
7 airless paint systems operating instructions and parts manual www.Chpower.Com quadraflow tm tip for painting (12" from surface) fan width (in.) (mm) .009 .011 .013 .015 .017 .019 .021 .023 .025 .027 .035 4-6 102-152 6-8 152-203 al3116 al3117 al3119 al3122 al3125 8-10 203-254 al2211 al2213 al3126 a...
8 operating instructions and parts manual airless paint systems www.Chpower.Com overnight. See "flushing" page 4. Use a compatible solvent to flush, then fill the pump and hoses with an oil based sovent such as mineral spirits. D. For long term shutdown or storage, refer to page 4. Be sure to reliev...
9 airless paint systems operating instructions and parts manual www.Chpower.Com zero calibration 1. Place prime/pressure relief valve in the prime (open) position. 2. Set the pressure control knob to the minimum setting (ccw). 3. Remove the screws and lower the pressure control assembly. 4. Ensure t...
10 operating instructions and parts manual airless paint systems www.Chpower.Com labelled “inhibit switch.” at all times there should be a jumper on the two left terminals, which are the closest to the “s2” connection. Also on the revision e is a terminal labelled “on- sl.” this terminal should neve...
11 airless paint systems operating instructions and parts manual www.Chpower.Com to life the ball off the seat will result in a scrathed, leaky valve. 3. Unscrew valve ball together with the brass part of the assembly. Do not pull on the parts or the packing may get damaged. 4. Unscrew the valve bal...
12 operating instructions and parts manual airless paint systems www.Chpower.Com 3. Place a 1/4" allen wrench into bottom of piston. Unscrew retainer from piston. Clean all parts and inspect them carefully for wear and damage. Inspect the surface of piston and seat for wear or damage. Replace these ...
13 airless paint systems operating instructions and parts manual www.Chpower.Com instructions on page 11. 2. Unscrew the packing nut and suction assembly. Push piston rod out through bottom of pump body. Remove the upper packings, belleville springs, tube spacer and lower packing set using packing r...
Operating instructions and parts manual airless paint systems 14 www.Chpower.Com unit does not prime unit primes, but has no pressure or poor pressure unit does not maintain good spraying pressure unit does not run 1. Air leak due to: a. Loose suction nut. B. Worn o-rings. C. Hole in suction hose. 2...
15 airless paint systems operating instructions and parts manual www.Chpower.Com control settings fuse power source thermal overload pressure control assembly (board) motor sensor pressure control knob (potentiometer) pressure control assembly (board) step 1: ensure that the on-off toggle switch is ...
Operating instructions and parts manual 16 www.Chpower.Com al2710 spray gun 2 1 3 4 5 6 7 9 9a 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 al2710 for replacement parts, call 1-800-626-4401 please provide following information: -model number -serial number (if any) -part descriptions and numbe...
Operating instructions and parts manual 17 www.Chpower.Com al2710 al2710 spray gun ref. No. Description part number qty. 1 rev-guard al2245 1 2* rev-tip al22xx 1 3 rev-tip seal-metal 561-025 1 4 rev-tip seal-o-ring 561-026 1 5 screw 120-023 3 6 guard 120-005 1 7 valve seat complete 120-035 1 8 valve...
Operating instructions and parts manual 18 www.Chpower.Com al2710 4 5 6, 7, 8, & 9 21 23 22 18 20 24 25 19 17 16 15 14 12 10 13 1 2 11 3 airless paint sprayer model al2710 33 27 28 29 30 31 32.
Operating instructions and parts manual 19 www.Chpower.Com al2710 al2710 airless paint sprayer ref. No. Description part number qty. 1 pail hook 331-336 1 2 screw 100-390 2 3 cover 331-234 1 4 frame 331-273 1 5 motor cover 331-199 1 6 0.8 hpdc motor 331-068 1 7 motor fan 331-212 1 8 fan cover 331-21...
Operating instructions and parts manual 20 www.Chpower.Com al2710 electrical system.
Operating instructions and parts manual 21 www.Chpower.Com al2710 ref. No. Description part number qty. 1 electrical power cord 331-168 1 2 strain relief 331-185 1 3 screw 331-138 1 4 toggle switch 331-311 1 5 fuse 20a slow blow 331-328 1 6 fuse holder 331-312 1 7 0.8 hp dc motor 331-068 1 8 pressur...
Operating instructions and parts manual 22 www.Chpower.Com al2710 lcd display 1 2 3 4 5 6 7 ref. No. Description part number qty. 1 screw 100-362 4 2 mylar label-clear 101-270 1 3 window 331-360 1 4 spacer 117-281 4 5 nut 117-126 4 6 display assembly 331-377 1 7 washer 120-046 4 parts list for liqui...
Operating instructions and parts manual 23 www.Chpower.Com al2710 manifold filter part no. 111-200-99 1 2 3 4 5 6 7 8 9 10 8 111-200-99 ref. No. Description part number qty. - filter assembly 111-200-99 1 1 base 111-202 1 2 spring 301-356 1 3 o-ring 106-007 1 4 filter-60 mesh 111-204 1 5 support 111...
Operating instructions and parts manual 24 www.Chpower.Com al2710 gearbox sleeve bearing replacement 1 2 3 ref. No. Description part number qty. 1 sleeve bearing 331-061 1 2 washers 331-103 2 3 screws 331-197 2 note: when replacing item 1, cover the outside of the sleeve with clear silicone prior to...
Operating instructions and parts manual 25 www.Chpower.Com al2710 ref. No. Description part number qty. 1 pump body 331-011 1 2 retainer 331-029 1 3 ball 1/2” diameter 331-030 1 4 o-ring ptfe 106-011 1 5 suction seat assembly 331-292 1 parts list for lower suction valve lower suction valve 1 2 3 4 5.
Operating instructions and parts manual 26 www.Chpower.Com ref. No. Description part number qty. 1 cover 331-234 1 2 bearing 331-046 1 3 crosshead assembly 331-038 1 4 gear crank 331-407 1 5 bearing 331-047 1 6 gearbox casing* 331-040 1 7 bolt soc hd 100-381 2 8 shoulter bolt 100-380 2 9 retaining r...
Operating instructions and parts manual 27 www.Chpower.Com 331-236 ref. No. Description part number qty. - packing kit 331-210 1 1 packing nut 331-037 1 2 seal holder 331-019 1 3* o-ring viton-black 106-010 1 4* o-ring ptfe-white 106-009 1 5* adapter female 331-021 1 6* v-packing-plastic 331-023 3 7...
28 operating instructions and parts manual www.Chpower.Com limited warranty 1. Duration: from the date of purchase by the original purchaser as follows: standard duty paint application systems and all paint application accessories - 1 year, serious duty paint application systems - 3 years, extreme d...
