1. DL manuals
  2. Campbell Hausfeld
  3. Welding System
  4. WS0900
  5. Operating Instructions & Parts Manual

Campbell Hausfeld WS0900 Operating Instructions & Parts Manual

Summary of WS0900

  • Page 1

    De cr eas e in c r e a s e 1 2 3 4 5 6 1 2 4 5 6 3 1 please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described. Protect yourself and others by observing all safety information. Failure to comply with instructions could r...

  • Page 2

    2 shielded metal arc welder always keep a fire extinguisher accessible while performing arc welding operations. ● before starting or servicing any electric arc welder, read and understand all instructions. Failure to follow safety precautions or instructions can cause equipment damage and or serious...

  • Page 3

    Safe practices for occupational and educational eye and face protection ansi standard z87.1, from american national standards institute, 1430 broadway, new york, ny 10018 refer to the material safety data sheets and the manufacturers instructions for metals, electrodes, coatings and cleaners. Locati...

  • Page 4

    2. Insert filter lens. 3. Attach the stiffeners over the pins on the lens retainers (see figure 5). 4. To attach the handle, place shield on a flat surface and press handle into place (see figure 6). Note: if you have never welded before or have little experience, a full face helmet is recommended. ...

  • Page 5

    5 models ws0900, ws0950, ws1000 and ws1020 duty cycle / thermostatic protection welder duty cycle is the percentage of actual weld time that can occur in a ten minute interval. For example, at a 10% duty cycle, actual welding can occur for one minute, then the welder must cool for nine minutes. Inte...

  • Page 6

    6 shielded metal arc welder 2. E-7014 fast fill • smooth bead and fast deposition • ideal for joints with poor fitup and general repair work note: e-6011 and e-6018 are not recommended for use with these welders. Recommended electrode diameter is 1/16” or 5/64”. Call (800) 746-5641 for availability....

  • Page 7

    7 models ws0900, ws0950, ws1000 and ws1020 welding guidelines (continued) area (see figure 10). When the speed is too fast, the bead is narrow and bead ripples are pointed as shown. When the speed is to slow, the weld metal piles up and the bead is high and wide. To control travel speed, watch the w...

  • Page 8

    8 troubleshooting chart - welder symptom possible cause(s) corrective action 1. No power at receptacle 2. Broken or damaged power cable 1. Inadequate current at electrode 2. Poor connections at welder 1. Accidental contact with work piece 2. Current leakage caused by moist clothing or work area 1. U...

  • Page 9

    9 supply cable replacement (except ws0900) 1. Disconnect the black, white and green wires from the relative terminals (a) and (b). 2. Push the cable anchorage (c) on the side and pull the supply cable towards the outside. 3. Loosen the bushing screw (d) and pull cable through bushing. 4. Replace the...

  • Page 10

    10 8 9 12 10 10 7 13 11 1 2 3 4 5 6 1 electrode holder assembly - cord not included (includes reference numbers 2-7) wc200000av 1 2 electrode holder handle (cord not included) wc200001av 1 3 electrode holder body wc200002av 1 4 insulation cap wc200003av 1 5 #10-24 x .5” machine screw ❋ 1 6 #10-24 x ...

  • Page 11

    11 1 electrode holder assembly - cord not included (includes reference numbers 2-7) wc200000av 1 2 electrode holder handle (cord not included) wc200001av 1 3 electrode holder body wc200002av 1 4 insulation cap wc200003av 1 5 #10-24 x .5” machine screw ❋ 1 6 #10-24 x 7/16” square nut ❋ 1 7 work clamp...

  • Page 12

    12 shielded metal arc welder models ws0900, ws0950, ws1000 and ws1020 glossary of welding terms ac or alternating current - electric current that reverses direction periodically. Sixty cycle current travels in both directions sixty times per second. Arc length - the distance from the end of the elec...