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Can-Am 2009 DS 450 Operator's Manual

Summary of 2009 DS 450

  • Page 1

    2 1 9 0 0 0 5 9 0 219 000 590 ca operator’s guide, ds 450, ds 450 x ce / english guide du conducteur, ds 450, ds 450 x ce / anglais fait au / made in canada u/m:p.C..

  • Page 2: Warning

    Warning your vehicle can be hazardous to operate. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions. For your safety, understand and follow all the warnings contained in this operato...

  • Page 3: Foreword

    Foreword congratulations on your purchase of a new can-am™ atv. It is backed by the brp warranty and a network of autho- rized can-am dealers ready to provide the parts, service or accessories you may require. Your dealer is committed to your sat- isfaction. He has taken training to per- form the in...

  • Page 4: Warning

    Foreword change specifications, designs, fea- tures, models or equipment without incurring any obligation upon itself. This operator's guide and the safety video should remain with the vehicle when it's sold. While reading this operator’s guide, reminder that: warning indicates a potential hazard th...

  • Page 5: Table Of Contents

    Table of contents foreword . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . 1 know before you go .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . 1 safety messag...

  • Page 6

    Table of contents controls/instrument/equipments (cont’d) 11) multifunction gauge .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 60 12) ignition switch . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .....

  • Page 7

    Table of contents maintenance procedures (cont’d) throttle lever . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. 100 spark plugs . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. ...

  • Page 8

    Table of contents brp limited warranty for the european economic area: 2009 can-am tm atv . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. 139 privacy obligation/disclaimer . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. ....

  • Page 9: Safety

    Safety information ____________ safety information ____________ 7.

  • Page 10: General Precautions

    General precautions avoid carbon monoxide poisoning all engine exhaust contains carbon monoxide, a deadly gas. Breathing car- bon monoxide can cause headaches, dizziness, drowsiness, nausea, confu- sion and eventually death. Carbon monoxide is a colorless, odor- less, tasteless gas that may be prese...

  • Page 11: Special Safety Messages

    Special safety messages warning this vehicle is not a toy and can be hazardous to operate. This vehicle handles differently from other vehicles including motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstac...

  • Page 12: Warning

    Special safety messages warning – never operate on excessively rough, slippery or loose terrain until you have learned and practiced the skills necessary to control this vehicle on such terrain. Always be especially cautious on these kinds of terrain. – always follow proper procedures for turning as...

  • Page 13: Warning

    Special safety messages warning – never exceed the stated load limits for this vehicle including operator, all other added accessories. – always inspect and confirm the safe operating condition of your vehicle prior to ride. Always follow the inspection and maintenance procedures and schedules descr...

  • Page 14: Operation Warnings

    Operation warnings note: the following illustrations are general representations only. Your model may differ. Warning v00a0aq potential hazard operating this vehicle without proper instruction. What can happen the risk of an accident is greatly increased if the operator does not know how to operate ...

  • Page 15: Warning

    Operation warnings warning v00a01q potential hazard failure to follow the age recommendations for this vehicle. What can happen a lack of respect for this age recommendation can lead to severe injury or death of the child. Even though a child may be within the age group for which this vehicle is rec...

  • Page 16: Warning

    Operation warnings warning v00a02q potential hazard carrying a passenger on this vehicle. What can happen greatly reduces your ability to balance and control this vehicle. Could cause an accident, resulting in harm to you and/or your passenger. How to avoid the hazard never carry a passenger. Even w...

  • Page 17: Warning

    Operation warnings warning v00a04q potential hazard operating this vehicle on public streets, roads or highways. What can happen you can collide with another vehicle. Paved surfaces may seriously affect handling and control of the vehicle, and may cause the vehicle to go out of control. How to avoid...

  • Page 18: Warning

    Operation warnings warning v00a06q potential hazard riding this vehicle without wearing an approved helmet, eye protection and protective clothing. What can happen the following items concern all atv's operator: – riding without an approved helmet increases the chances of a severe head injury or dea...

  • Page 19: Warning

    Operation warnings warning v00a07q potential hazard riding this vehicle after consuming alcohol or drugs. What can happen could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident or death. How to avoid the hazar...

  • Page 20: Warning

    Operation warnings warning v00a08q potential hazard operating this vehicle at excessive speeds. What can happen increases your chances of losing control of the vehicle, which can result in an accident. How to avoid the hazard always travel at a speed which is proper for the terrain, visibility and o...

  • Page 21: Warning

    Operation warnings warning v00a09q potential hazard attempting wheelies, jumps and other stunts. What can happen increases the chance of an accident, including an overturn. How to avoid the hazard never attempt stunts, such as wheelies or jumps. Do not try to show off. Warning potential hazard failu...

  • Page 22: Warning

    Operation warnings warning potential hazard riding on frozen waterways. What can happen breaking through the ice can lead to severe injury or death. How to avoid the hazard never ride this vehicle on a frozen surface before you are sure the ice is thick enough and sound enough to support the vehicle...

  • Page 23: Warning

    Operation warnings warning v00a0cq potential hazard failure to use extra care when operating this vehicle on unfamiliar terrain. What can happen you can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the vehicle overturning or loss of control. How to avoid the...

  • Page 24: Warning

    Operation warnings warning v00a0dq potential hazard failure to use extra care when operating on excessively rough, slippery or loose terrain. What can happen could cause loss of traction or vehicle control, which could result in an acci- dent, including an overturn. How to avoid the hazard do not op...

  • Page 25: Warning

    Operation warnings warning v00a0eq potential hazard turning improperly. What can happen vehicle could go out of control, causing a collision or overturn. How to avoid the hazard always follow proper procedures for turning as described further in this op- erator's guide. Practice turning at low speed...

  • Page 26: Warning

    Operation warnings warning v00aqq potential hazard operating on excessively steep hills. What can happen the vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills. How to avoid the hazard never operate this vehicle on hills too steep for the vehicle or for y...

  • Page 27: Warning

    Operation warnings warning v00a0fq potential hazard climbing hills improperly. What can happen could cause loss of control or cause vehicle to overturn. How to avoid the hazard always follow proper procedures for climbing hills as described further in this operator's guide. Always check the terrain ...

  • Page 28: Warning

    Operation warnings warning v00a0gq potential hazard going down a hill improperly. What can happen could cause loss of control or cause vehicle to overturn. How to avoid the hazard always follow proper procedures for going down hills as described further in this operator's guide. Note: a special tech...

  • Page 29: Warning

    Operation warnings warning v00a0hq potential hazard improperly crossing hills or turning on hills. What can happen could cause loss of control or cause vehicle to overturn. How to avoid the hazard never attempt to turn the vehicle around on any hill until you have mastered the turning technique as d...

  • Page 30: Warning

    Operation warnings warning v00a0iq potential hazard stalling, rolling backwards or improperly dismounting while climbing a hill. What can happen could result in vehicle overturning. How to avoid the hazard use proper gear and maintain steady speed when climbing a hill. If you lose all forward speed:...

  • Page 31: Warning

    Operation warnings warning v00a0jq potential hazard improperly operating over obstacles. What can happen could cause loss of control or a collision. Could cause the vehicle to overturn. How to avoid the hazard before operating in a new area, check for obstacles. Never attempt to ride over large obst...

  • Page 32: Warning

    Operation warnings warning v00a0kq potential hazard skidding or sliding improperly. What can happen you may lose control of this vehicle. You may also regain traction unexpectedly, which may cause the vehicle to overturn. How to avoid the hazard learn to safely control skidding or sliding by practic...

  • Page 33: Warning

    Operation warnings warning v00a0lq potential hazard operating this vehicle through deep or fast flowing water. What can happen tires may float, causing loss of traction and loss of control, which could lead to an accident. How to avoid the hazard never operate this vehicle in fast flowing water or i...

  • Page 34: Warning

    Operation warnings warning v00a0oq potential hazard operating this vehicle with improper tires, or with improper or uneven tire pressure. What can happen use of improper tires on this vehicle, or operation of this vehicle with improper or uneven tire pressure, may cause loss of control, tire blow ou...

  • Page 35: Warning

    Operation warnings warning v00a0nq potential hazard operating this vehicle with improper modifications. What can happen improper installation of accessories or modification of this vehicle may cause changes in handling which in some situations could lead to an acci- dent. How to avoid the hazard nev...

  • Page 36: Warning

    Operation warnings warning v02a02q potential hazard overloading this vehicle or carrying or towing cargo improperly. What can happen could cause changes in vehicle handling which could lead to an accident. How to avoid the hazard never exceed the stated load capacity for this vehicle including opera...

  • Page 37: Warning

    Operation warnings warning v03m01q potential hazard transporting flammable or dangerous material can lead to explosions. What can happen this can cause serious injury or death. How to avoid the hazard never transport flammable or dangerous material. While reading this operator’s guide, reminder that...

  • Page 38: Riding The Vehicle

    Riding the vehicle to fully appreciate the pleasures and excitement of riding this vehicle, there are some basic rules and tips that you must follow. Some may be new to you while others may be common sense or obvious. Please take the time to study this operator's guide and all on-product warning la-...

  • Page 39: Pre-Ride Inspection

    Riding the vehicle pre-ride inspection warning perform a pre-ride inspection before each ride to detect potential problems during operation. The pre-ride inspection can help you monitor wear and deterioration before they become a problem. Correct any problems that you discover to reduce the risk of ...

  • Page 40: Clothing

    Riding the vehicle – check operation of ignition switch, engine start button, engine stop switch, headlights, taillight, turn signal lights and indicator lights. – check operation of turn signal switch as well as hazard warning button. – start engine, remove parking brake and drive forward slowly a ...

  • Page 41: Carrying Loads

    Riding the vehicle boots long, sturdy pants gloves long sleeves rigid chin guard eye protection chest protector v00a0rn approved helmet carrying loads any load carried on the vehicle will affect the handling, stability and braking dis- tance of the vehicle. For this reason, do not exceed the load li...

  • Page 42: Recreational Riding

    Riding the vehicle maximum load total vehicle load allowed 100 kg includes operator, all other loads and added accessories recreational riding respect the rights and limitations of others. Stay away from areas designated for other types of off road use. This includes snowmobile trails, equestrian tr...

  • Page 43: Design Limitation

    Riding the vehicle finally, do not pollute streams, lakes or rivers and do not modify the engine or muf- fling system, or remove any of its components. Design limitation although the vehicle is exceptionally rugged for its class, it is still a light vehicle by definition and its operation must be re...

  • Page 44: Warning

    Riding the vehicle the same situation may apply if an embedded object causes the front of the vehi- cle to climb more than desired. If such a situation occurs take an alternate route. Be aware of side hilling dangers when doing so. It is also wise to know the terrain condition on the other side of t...

  • Page 45

    Riding the vehicle v00a0ul even though there is an adequate suspensions system on this vehicle there are “washboard” or rough terrain conditions that will make you feel uncomfortable and even cause back injury. “posting” or riding in a crouched position will often be required. Slow down and allow yo...

  • Page 46

    Riding the vehicle v00a0vl water will affect the braking ability of your vehicle. Make sure you dry the brakes by applying them several times after the vehicle leaves the water. Mud or marsh lands may be encountered near water. Be prepared for sudden “holes” or changes in depth. Similarly so, be wat...

  • Page 47

    Riding the vehicle when riding in sand dunes it is advisable to equip the vehicle with an antenna type safety flag. This will help make your location more visible to others over the next sand dune. Proceed carefully should you see another safety flag ahead. Since the antenna type safety flag can sna...

  • Page 48

    Riding the vehicle uphill keep your body weight forward towards the top of the hill. Keep your feet on the footpegs and shift into low gear then accelerate and when necessary, change gear quickly as you climb. Do not over-speed since this may cause the front of the vehi- cle to lift from the ground ...

  • Page 49: Warning

    Riding the vehicle v00a0yl side hilling this is one of the most risky types of riding since it may drastically change the bal- ance of the vehicle. It should be avoided wherever possible. If it is necessary to do so however, it is important that you always keep your body weight on the upside of the ...

  • Page 50: Hang Tag

    Hang tag this vehicle comes with a hang tag and labels containing important safety informa- tion. Any person who rides this vehicle should read and understand this information be- fore riding. • with a passenger - passengers affect balance and steering and increase risk of losing control. • be caref...

  • Page 51

    Important on product labels the following labels are on your vehicle and they should be considered perma- nent parts of the vehicle. If missing or damaged, they can be replaced free of charge. See an authorized can-am dealer. Note: the following illustrations used in this operator's guide are a gene...

  • Page 52

    Important on product labels v01m07z label 3 vmo2008-011-023_c 1. Label 3 location always maintain proper tire pressure as shown. Never set tire pressure below minimum. It could cause the tire to disloge from the rim. Never exceed the vehicle load capacity of xxx kg (xxx lb) including weight of opera...

  • Page 53

    Important on product labels vmo2008-011-090 label 6 vmo2008-011-025_e 1. Label 6 location drive chain drive chain must be well adjusted and lubric ated. Free pl ay is xx mm (x/x") with driver on vehicle. See owners manual for complete instructions. Xx mm (x/x") vmo2008-011-088_en label 7 vmo2008-018...

  • Page 54

    Important on product labels 52 ___________ safety information ____________.

  • Page 55: Vehicle

    Vehicle information _____________________ 53.

  • Page 56: Warning

    Controls/instrument/equipments 18 17 vmo2008-018-033_c while reading this operator’s guide, reminder that: warning indicates a potential hazard that, if not avoided, could result in serious injury or death. 54 ______________________.

  • Page 57

    Controls/instrument/equipments 15 16 14 vmo2008-018-032_b 3 11 4 2 1 13 12 vmo2008-018-031_a _____________________ 55.

  • Page 58: 1) Throttle Lever

    Controls/instrument/equipments vmo2008-018-028_a vmo2008-018-022_b note: this section gives basic func- tions of the various controls of your vehicle. For more details on how to operate one control in conjunction with some others, refer to operating in- structions further in this section. 1) throttl...

  • Page 59: 3) Clutch Lever

    Controls/instrument/equipments vmo2008-011-002_a typical 1. Brake lever 2. To apply brake brake lever adjustment the brake lever can be adjusted to suit operator preferences. Turn adjust- ment cam from position 0 to 4, posi- tion 0 being the position with the brake lever farther from the handlebar. ...

  • Page 60: Warning

    Controls/instrument/equipments vmo2008-018-013_b 1. Parking brake lever warning always use the parking brake when the vehicle is not in opera- tion. To engage mechanism: pull parking brake lever until it is locked in place. Vmo2008-018-014_b on position 1. Parking brake lever 2. Pull to apply parkin...

  • Page 61: 6) Turn Signal Switch

    Controls/instrument/equipments 6) turn signal switch this switch is used to activate turn sig- nal lights. Vmo2008-018-021_b 1. Turn signal switch to activate the turn signal lights, push the switch button on the right or left side, depending on which direction you picked. Reposition the switch in t...

  • Page 62: 10) Engine Start Button

    Controls/instrument/equipments vmo2008-018-022_a 1. Hazard warning button press the hazard warning button once to activate the device. Press once again to deactivate. The hazard warning indicator light will blink to indicate that hazard warning lights are working. Vmo2008-018-024_a 1. Hazard warning...

  • Page 63

    Controls/instrument/equipments unit selection (mph vs km/h) the speedometer, odometer and trip meter are factory preset in miles but it is possible to change them to kilo- meter reading. Contact an authorized can-am dealer. Multifunction display (normal display mode) after vehicle startup, the norma...

  • Page 64

    Controls/instrument/equipments multifunction display (temporary display mode) press and release selector button to change the normal display mode to the following temporary mode: – odometer – trip meter (resettable) – hour meter (resettable) – vehicle hour meter. Vmr2007-050-002_n 1. Selector button...

  • Page 65: 12) Ignition Switch

    Controls/instrument/equipments when this indicator is on, it indicates that high intensity is selected on the headlights and that ignition key is in lights po- sition. When this indicator is blinking, it indicates the flasher/hazard is activated. The proper lamp turns on to in- dicate the unit the s...

  • Page 66: 14) Gearshift Pedal

    Controls/instrument/equipments 14) gearshift pedal vmo2008-011-011_a lh side of vehicle 1. Gearshift pedal refer to shifting the transmis- sion in operating instructions section for more details. 15) tool kit the tool kit is located in the service compartment underneath seat. Vmo2008-011-029_a 1. To...

  • Page 67: Warning

    Controls/instrument/equipments vmo2008-011-031_a 1. Upper slot 2. Middle tab warning make sure seat is securely latched before riding. 17) brake pedal when pressed down, the front and rear brakes are applied. When released, it should return to its original position. Vmo2008-011-012_a 1. Brake pedal ...

  • Page 68: Warning

    Controls/instrument/equipments vmo2009-001-103 warning be sure that the lock is removed before operating the vehicle. 66 ______________________.

  • Page 69: Fuel

    Fuel recommended fuel use premium unleaded gasoline, avail- able from most service stations or oxy- genated fuel containing a maximum to- tal of 10% of ethanol or methanol. The gasoline used must have the following recommended minimum octane rat- ing. Minimum octane rating 95 ron notice never experi...

  • Page 70: Operating Instructions

    Operating instructions operation during break-in period engine a break-in period of 10 operating hours is required before running the vehicle at sustained full throttle. During this period, maximum throttle should not exceed 1/2 to 3/4 opening. However, brief full acceleration and speed variations c...

  • Page 71: Warning

    Operating instructions vmo2008-011-004_b typical press and hold engine start button until engine starts. Release button immediately when en- gine has started. Vmo2008-018-005_c warning do not apply throttle while start- ing. Shifting the transmission gearshift control this vehicle has five gears. To...

  • Page 72: Warning

    Operating instructions release throttle and completely stop the vehicle. Vmo2008-011-001_b apply the parking brake. Vmo2008-018-014_c depress and hold clutch lever. Vmo2008-011-004_b shift to 1 st gear. Warning always use the clutch lever when shifting gears. Vmo2008-011-019_d set engine stop switch...

  • Page 73: Post-Operation Care

    Operating instructions vmo2008-018-012_c post-operation care when vehicle is used in salt-water en- vironment, rinsing the vehicle with fresh water is necessary to preserve vehicle and its components. Metallic parts lubrication is highly recommend- ed. Use xp-s lube (p/n 293 600 016) or an equivalen...

  • Page 74: Tune Your Ride

    Tune your ride warning suspension adjustment could af- fect vehicle handling. Always take time to familiarize yourself with the vehicle's behavior after any suspension adjustment have been made. Suspension adjustments guideline your vehicle handling and comfort de- pend upon suspension adjustments. ...

  • Page 75: Rear Suspension

    Tune your ride vmo2008-021-004_a 1. Compression adjuster (flat screwdriver) turning it clockwise (h) increases shock damping action (stiffer). Turning it counterclockwise (s) de- creases shock damping action (softer). Compression damping (high speed) ds 450 x only use a 17 mm wrench to adjust it. Vm...

  • Page 76: Suspension Factory

    Tune your ride vmo2008-011-079_a spring length — factory setting a. 262 mm (10 in) compression damping use a flat screwdriver to adjust it. Vmo2008-011-060_a 1. Compression adjuster (flat screwdriver) turning it clockwise (h) increases shock damping action (stiffer). Turning it counterclockwise (s) ...

  • Page 77

    Tune your ride compression damping (low speed) adjust each shock absorber as follows. Vmo2008-011-078_a ds 450 — factory setting step 1: turn clockwise until it stops step 2: turn counterclockwise (9 clicks) vmo2008-011-080_b ds 450 x — factory setting step 1: turn clockwise until it stops step 2: t...

  • Page 78: Warning

    Tune your ride vmo2008-011-079_a spring length — factory setting a. 262 mm (10 in) compression damping vmo2008-011-078_a factory setting step 1: turn clockwise until it stops step 2: turn counterclockwise (9 clicks) rebound damping vmo2008-011-077_b factory setting step 1: turn clockwise until it st...

  • Page 79: Vehicle Transportation

    Vehicle transportation when transporting a vehicle, secure vehicle to trailer or pickup box with suitable tie-downs. Using ordinary ropes is not recommended. Warning never tip this vehicle on end for transporting. We recommend that you carry the vehicle in its nor- mal operating position (on all 4 w...

  • Page 80

    Vehicle transportation 78 ______________________.

  • Page 81: Maintenance

    Maintenance information _____________________ 79.

  • Page 82: Maintenance Schedule

    Maintenance schedule maintenance is very important for keeping your vehicle in safe operating condi- tion. Proper maintenance is the owner's responsibility. Perform periodic checks and follow the maintenance schedule. Warning failure to properly maintain the vehicle according to the maintenance sche...

  • Page 83

    Maintenance schedule periodic maintenance chart initial inspection 10 h or 400 km 25 h or 1250 km 50 h or 2500 km 100 h or 1 year or 5000 km 200 h or 2 years or 10000 km a: c: i: l: r: adjust clean inspect lubricate replace to be performed by part/task legend engine oil and filter (1) r customer oil...

  • Page 84

    Maintenance schedule periodic maintenance chart initial inspection 10 h or 400 km 25 h or 1250 km 50 h or 2500 km 100 h or 1 year or 5000 km 200 h or 2 years or 10000 km a: c: i: l: r: adjust clean inspect lubricate replace to be performed by part/task legend electrical system spark plugs (6) i i r ...

  • Page 85

    Maintenance schedule periodic maintenance chart initial inspection 10 h or 400 km 25 h or 1250 km 50 h or 2500 km 100 h or 1 year or 5000 km 200 h or 2 years or 10000 km a: c: i: l: r: adjust clean inspect lubricate replace to be performed by part/task legend steering system handlebar fasteners i i ...

  • Page 86

    Maintenance schedule periodic maintenance chart initial inspection 10 h or 400 km 25 h or 1250 km 50 h or 2500 km 100 h or 1 year or 5000 km 200 h or 2 years or 10000 km a: c: i: l: r: adjust clean inspect lubricate replace to be performed by part/task legend chassis chassis i dealer chassis fastene...

  • Page 87: 10-Hour Inspection

    Maintenance schedule 5-hour engine oil and filter replacement the can-am ds 450/x is the most advanced sport atv and it has been designed using the latest technology all the way down to its synthetic multi-layer oil filter and break-in oil. To maintain the ds 450/x at the highest level of performanc...

  • Page 88: Maintenance Procedures

    Maintenance procedures engine oil engine oil level the engine oil tank is located in front of engine. Notice check level frequent- ly and refill if necessary. Do not overfill. Operating the engine/ transmission with an improper lev- el may severely damage engine/ transmission. Wipe off any spillage....

  • Page 89

    Maintenance procedures caution the engine oil can be very hot. Wait until engine oil is warm. Oil drainage ensure vehicle is on a level surface. Remove oil tank cap. Vmo2008-011-014_a 1. Engine oil tank cap clean drain plugs area. Vmo2008-011-105_a 1. Oil tank drain plug 2. Engine drain plug place a...

  • Page 90: Warning

    Maintenance procedures warning always wear eye protection. Chemicals can cause a rash break out and an injury to your eyes. Wipe off any oil spillage on oil tank. Install a new o-ring on the oil tank out- let fitting. Install the oil tank outlet fitting on the oil tank. Carefully reinstall all previ...

  • Page 91: Engine Coolant

    Maintenance procedures start engine and let idle for a few min- utes. Ensure there are no leaks. Stop engine and check oil level. Refill if necessary. Dispose oil as per your local environ- mental regulations. Engine coolant engine coolant level warning check coolant level with engine cold. Never ad...

  • Page 92: Warning

    Maintenance procedures vmo2008-011-033_a 1. Tabs gently pull cover rearward to remove. Vmo2008-011-033_b remove filler cap. With vehicle on a level surface, liquid is at a proper level when seen through reservoir cap hole. Vmo2008-011-087_a coolant reservoir 1. Coolant here fluid level can also be v...

  • Page 93: Warning

    Maintenance procedures cooling system must be filled with brp premixed coolant (p/n 219 700 362) or with distilled water and an- tifreeze solution (50% water, 50% an- tifreeze). Engine coolant replacement warning in order to avoid potential burns, do not remove the coolant tank cap or loosen the eng...

  • Page 94: Air Filter

    Maintenance procedures run engine at idle with the coolant tank cap off. Slowly add additional coolant if necessary, do not overfill. With vehicle on a level surface, liquid is at a proper level when seen through reservoir cap hole. Vmo2008-011-087_a coolant reservoir 1. Coolant here liquid can also...

  • Page 95: Air Filter Housing

    Maintenance procedures vmo2008-018-018_a 1. Clamp remove pre-filter from air filter. Vmo2008-018-019 pre-filter air filter cleaning pre-filter clean pre-filter using hot water and soap (only use mild detergent). Rinse then squeeze pre-filter to re- move excess water. Let dry pre-filter thoroughly. A...

  • Page 96: Muffler Spark Arrester

    Maintenance procedures if liquid or deposits are found, squeeze and remove the clamp. Pull drain tube out then empty it. Notice do not start engine when liquid or deposits are found in the drain tube. When liquid or deposits are found, the air filter must be inspected/dried or replaced depending on ...

  • Page 97: Radiator

    Maintenance procedures vmo2008-011-069_a clean 1. Clean this portion for installation, reverse the removal procedure. Radiator radiator cleaning inspect radiating fins. They must be clean, free of mud, dirt, leaves and any other deposit that would prevent the radiator to cool properly. Vmo2008-011-0...

  • Page 98: Clutch

    Maintenance procedures clutch clutch adjustment note: ds 450 x models are equipped with a quick cable adjuster, therefore, there is no lock nut with this type of adjuster. Procedure for the clutch ca- ble are the same for both types except that details regarding the lock nut must be ignored. The clu...

  • Page 99

    Maintenance procedures loosen cable adjuster lock nut. Loosen clutch cable adjuster to provide maximum free play. Vmo2008-011-064_b typical 1. Cable adjuster remove clutch cover access plug. Vmo2008-011-042_c lh side of engine 1. Access plug install special tool provided in tool kit onto lock nut. 5...

  • Page 100: Throttle Cable

    Maintenance procedures vmo2008-011-085_b 1. Screwdriver 2. Special tool to confirm proper adjustment, gently push on adjustment screw using a fin- ger, a small play should be felt, if not, perform adjustment again. Notice a premature clutch disk wear may occur if adjustment is too tight. Vmo2008-011...

  • Page 101

    Maintenance procedures vmo2008-011-001_d 1. Remove screws remove cable from throttle lever. Vmo2008-011-108_a remove the throttle body side cover. Vmo2008-011-101_a lh side of engine 1. Remove screw 2. Cover 3. Throttle body install the cable luber tool (p/n 529 035 738) or an equivalent on the cabl...

  • Page 102: Warning

    Maintenance procedures warning always wear eye protection and gloves when you lubricate a cable. Note: place a rag around the cable lu- ber to prevent the lubricant to splash. Put the lubricant until it passes through the cable. Vmo2008-011-102_a 1. Look for lubricant here reinstall the cable. Spray...

  • Page 103: Spark Plugs

    Maintenance procedures vmo2008-011-001_c 1. Throttle lever a. 2 to 4 mm spark plugs spark plugs removal unplug spark plug cables. Vmo2008-011-082_a cables location clean spark plugs and cylinder head with pressurized air if possible. Warning always wear safety goggles when using pressurized air. Uns...

  • Page 104: Warning

    Maintenance procedures remove bolts retaining battery holder and rack. Vbl2008-006 -500_a 1. Red (+) 2. Black (–) 3. Battery holder battery cleaning clean battery post and cables end with a wire brush. Battery installation reinstall battery in vehicle. Fasten bat- tery holder. Warning connect red (+...

  • Page 105: Lights

    Maintenance procedures vmo2008-011-081_a fuses description 1. Main (30 a) 2. Charging system (20 a) 3. Turn signal (ce) (5 a) fuses on lh side of engine vmo2008-011-037_a fuses location 1. Fuse holder vmo2008-011-081_a fuses description 1. Cooling fan and accessories (20 a) 2. Ecm (engine control mo...

  • Page 106

    Maintenance procedures notice never touch glass portion of a halogen bulb with bare fingers, it shortens its operating life. If glass is touched, clean it with isopropyl al- cohol which will not leave a film on the bulb. Note: concerning the following il- lustrations, the headlight housing has been ...

  • Page 107: Indicator Lamps

    Maintenance procedures vmo2008-018-027_a 1. Position lamp socket 2. Headlight housing pull bulb out of the socket. Install the new bulb by pushing it in the socket. Put the position lamp socket back in the headlight housing by pushing it in the opening. Check light operation. Taillight bulb replacem...

  • Page 108: Drive Chain

    Maintenance procedures drive chain warning always turn ignition switch to the off position before you check, ad- just or lubricate the drive chain. Drive chain inspection this vehicle is equipped with o-ring sealed permanently greased pins and rollers. Before operating the vehicle, always inspect th...

  • Page 109: Drive Chain Slider

    Maintenance procedures drive chain slider drive chain slider inspection check the drive chain slider frequently, see the maintenance schedule . Replace the drive chain slider when it is worn. See an authorized can-am dealer for replacement. Drive chain sprockets drive chain sprockets inspection chec...

  • Page 110: Warning

    Maintenance procedures warning when the tires are replaced, never install a bias tire with a radial tire. This combined application may create handling and/or stability problems. Do not mix tires of different size and/or design on the same axle. Front tire pairs or rear tire pairs must be the identi...

  • Page 111: Front Wheel Bearings

    Maintenance procedures front wheel bearings front wheel bearings inspection push and pull the wheels from the up- per edge to feel the play. See an autho- rized can-am dealer if there is any play. Rear axle rear axle inspection lift rear of vehicle high enough to have wheels off the ground. Push and...

  • Page 112: Brakes

    Maintenance procedures vmr2008-031-027_a bell crank lever 1. Grease fittings vmo2009-005-008_a pivot arm 1. Grease fitting brakes brake fluid level note: a low level may indicate leaks or worn brake pads. See an authorized can-am dealer. Front brake fluid reservoir turn steering in the straight-ahea...

  • Page 113: Warning

    Maintenance procedures vmo2008-011-013_a located near the right rear fender 1. Rear brake fluid reservoir it should be above min. Mark. Vmo2008-011-018_a rh side of vehicle 1. Maximum level (max) 2. Minimum level (min) clean and remove the filler cap then add fluid as required. Do not overfill. Warn...

  • Page 114: Warning

    Maintenance procedures check the following to keep the brakes in a good operating condition: – brake fluid level – brake system for fluid leaks – brake for spongy feel – brake cleanliness – brake discs for excessive wear and surface condition – brake pads for wear, damage or looseness – front brake ...

  • Page 115: Warning

    Storage and preseason preparation warning have an authorized can-am deal- er to inspect fuel system integrity as specified in maintenance schedule . When a vehicle is not in use for more than four months, proper storage is a necessity. See an authorized can-am dealer for proper procedures. When usin...

  • Page 116

    Storage and preseason preparation 114 _____________________.

  • Page 117: Technical

    Technical information _____________________ 115.

  • Page 118: Vehicle Identification

    Vehicle identification the main components of your vehicle (engine and frame) are identified by different serial numbers. It may some- times become necessary to locate these numbers for warranty purposes or to trace your vehicle in the event of loss. These numbers are required by the authorized can-...

  • Page 119

    Declaration ce of conformity declaration of conformity according to ec machinery directive 98/37/ec, annex 2a producer: bombardier recreational products inc. Valcourt j0e 2l0 quebec, canada i, the undersigned, hereby declare that these model year 2009 atvs: 0005a9d00 0002p9h00 0002y9c00 0004b9f00 00...

  • Page 120: Specifications

    Specifications model ds 450/ds 450 x engine type rotax ® 449, 4-stroke. Double overhead camshaft engine, chain drive number of cylinder 1 number of valves 4 displacement 449.3 cc bore 97 mm stroke 60.8 mm compression ratio 11.8:1 type dry sump lubrication (lubrication of engine and transmission simu...

  • Page 121

    Specifications model ds 450/ds 450 x electrical system make denso magneto generator type 250 w @ 6000 rpm ignition type di (digital induction) ignition timing not adjustable engine rpm limiter 10 250 make ngk (apply heat-sink paste p12 (p/n 420 897 186) on spark plug threads) type dcpr9e spark plug ...

  • Page 122

    Specifications model ds 450/ds 450 x suspension independent suspension — double a-arm type hpg x: hpg (fully adjustable) front travel 241 mm rigid swing arm type hpg x: hpg (fully adjustable) rear travel 267 mm tires front pressure (up to 100 kg) rear 48 kpa maximum 34.5 kpa minimum front 21 x 7r-10...

  • Page 123

    Specifications model ds 450/ds 450 x dimensions overall length 1.83 m overall width 1.17 m overall height 1.06 m wheel base 1.27 m front 1.0 m wheel track rear 909 mm under frame 229 mm ground clearance rear axle 132 mm fluids engine oil type xp-s 5w 40 synthetic oil. Do not use other synthetic oil,...

  • Page 124: Conversion Chart

    Conversion chart conversion factors to convert to (1) multiply by in mm 25.4 in cm 2.54 in² cm² 6.45 in³ cm³ 16.39 ft m 0.3 oz g 28.35 lb kg 0.45 lbf n 4.4 lbf•in n•m 0.11 lbf•ft n•m 1.36 lbf•ft lbf•in 12 psi kpa 6.89 imp. Oz u.S. Oz 0.96 imp. Gal u.S. Gal 1.2 imp. Gal l 4.55 u.S. Oz ml 29.57 u.S. G...

  • Page 125: Troubleshooting

    Troubleshooting _____________________ 123.

  • Page 126: Technical Guidelines

    Technical guidelines engine does not turn 1. Ignition switch is in the off position. – place switch to the on position. 2. Engine stop switch is in the off position. – place switch to the on position. 3. Transmission is not set on neutral. – set transmission either in neutral or depress the clutch l...

  • Page 127

    Technical guidelines engine turns over but fails to start (cont’d) 4. Spark plug/ignition (no spark). – check ignition fuse condition. – remove spark plugs then reconnect to spark plug caps. – check that ignition switch and engine stop switch are at the on position. – start engine with spark plugs g...

  • Page 128

    Technical guidelines engine backfire (cont’d) 2. Exhaust system leakage. – contact an authorized can-am dealer. 3. Engine is running too hot. – see engine lacks acceleration or power. Engine misfire 1. Fouled/damaged/worn spark plugs. – clean/verify spark plugs and heat range. Replace as required. 2...

  • Page 129

    Technical guidelines check engine (red) indicator lamp stays on 1. Engine is overheating. – check engine overheats. 2. Low or high battery voltage. – check battery voltage and charging system. – contact an authorized can-am dealer. Check engine (red) indicator lamp flashes 1. Engine is under a prote...

  • Page 130

    Multifunction gauge display messages message description lo batt low battery voltage, check battery voltage and charging system. Hi batt high battery voltage, check battery voltage and charging system. Hi temp (1) engine is overheating, refer to engine overheat in trou- bleshooting guidelines . Limp...

  • Page 131: Warranty

    Warranty _____________________ 129.

  • Page 132: Can-Am

    Brp limited warranty usa and canada: 2009 can-am tm atv 1) scope of the limited warranty bombardier recreational products inc. (“brp”)* warrants its 2009 can-am atv sold by authorized brp dealers (as hereinafter defined) in the fifty united states and canada from defects in material or workmanship f...

  • Page 133

    Brp limited warranty usa and canada: 2009 can-am tm atv – damage caused by failure to provide proper maintenance and/or storage, as de- scribed in the operator's guide; – damage resulting from removal of parts, improper repairs, service, mainte- nance, modifications or use of parts not manufactured ...

  • Page 134: 7) What Brp Will Do

    Brp limited warranty usa and canada: 2009 can-am tm atv 5) conditions to have warranty coverage this warranty coverage is available only if each of the following conditions has been fulfilled: – the 2009 can-am atv must be purchased as new and unused by its first owner from a brp dealer authorized t...

  • Page 135: 8) Supplier Warranties

    Brp limited warranty usa and canada: 2009 can-am tm atv 8) supplier warranties a gps receiver may be supplied by brp as standard equipment on certain 2009 can-am atv's. The gps receiver is covered by the limited warranty issued by the gps receiver’s manufacturer and is not covered by this limited wa...

  • Page 136: 10) Consumer Assistance

    Brp limited warranty usa and canada: 2009 can-am tm atv 10) consumer assistance in the event of a controversy or a dispute in connection with this limited warranty, brp suggests that you try to resolve the issue at the dealership level. We recom- mend discussing the issue with the authorized dealer'...

  • Page 137: Can-Am

    Brp international limited warranty: 2009 can-am tm atv 1) scope of the limited warranty bombardier recreational products inc. (“brp”)* warrants its 2009 can-am atv sold by authorized can-am distributors/dealers (as hereinafter defined) outside of the fifty united states, canada and states members of...

  • Page 138

    Brp international limited warranty: 2009 can-am tm atv – damage caused by failure to provide proper maintenance and/or storage, as de- scribed in the operator's guide; – damage resulting from removal of parts, improper repairs, service, mainte- nance, modifications or use of parts not manufactured o...

  • Page 139: 7) What Brp Will Do

    Brp international limited warranty: 2009 can-am tm atv brp will not honour this limited warranty to any private use owner or commercial use owner if the preceding conditions have not been met. Such limitations are necessary in order to allow brp to preserve both the safety of its products, and also ...

  • Page 140

    Brp international limited warranty: 2009 can-am tm atv 2. If further assistance is required, the distributor's service department should be contacted in order to resolve the matter. 3. If the matter still remains unresolved then contact brp by writing to us at the address listed below. For countries...

  • Page 141: Atv

    Brp limited warranty for the european economic area: 2009 can-am tm atv 1) scope of the limited warranty bombardier recreational product inc. (“brp”)* warrants its new and unused model-year 2009 can-am atvs sold by authorized brp distributors/dealers (“distributors/dealers”) in the states members of...

  • Page 142

    Brp limited warranty for the european economic area: 2009 can-am tm atv – damage caused by failure to provide proper maintenance and/or storage, as de- scribed in the operator's guide; – damage resulting from removal of parts, improper repairs, service, mainte- nance, modifications or use of parts n...

  • Page 143: 7) What Brp Will Do

    Brp limited warranty for the european economic area: 2009 can-am tm atv – the 2009 can-am atv must be purchased in the eea; – routine maintenance outlined in the operator’s guide must be timely per- formed in order to maintain warranty coverage. Brp reserves the right to make warranty coverage conti...

  • Page 144: 9) Consumer Assistance

    Brp limited warranty for the european economic area: 2009 can-am tm atv 9) consumer assistance in the event of a controversy or a dispute in connection with this limited warranty, brp suggests that you try to resolve the issue at the dealership level. We rec- ommend discussing the issue with the aut...

  • Page 145

    Privacy obligation/disclaimer we wish to inform you that your coordinates will be used for safety and warranty purposes. Sometimes, we also use the coordinates of our clients to inform them about our products and to present them offers. Should you prefer not to receive in- formation on our product, ...

  • Page 146

    Change of address/ownership if your address has changed or if you are the new owner of the atv, be sure to no- tify brp by either: – mailing one of the following cards below – notifying an authorized can-am dealer. In case of change of ownership, please join a proof that the former owner agreed to t...

  • Page 147

    Change of address/ownership v00a2f change of address change of ownership vehicle identification number model number old address or previous owner: new address or new owner: vehicle identification number (v.I.N.) name street state/province no. City apt zip/postal code country name street state/provin...

  • Page 148

    Change of address/ownership 146 _____________________.

  • Page 149

    Change of address/ownership v00a2f change of address change of ownership vehicle identification number model number old address or previous owner: new address or new owner: vehicle identification number (v.I.N.) name street state/province no. City apt zip/postal code country name street state/provin...

  • Page 150

    Change of address/ownership 148 _____________________.

  • Page 151: Warning

    Atv model no. Vehicle identification number (v.I.N.) engine identification number (e.I.N.) owner: purchase date year month day warranty expiry date year month day to be completed by the dealer at the time of the sale. Dealer imprint area name no. Street apt city state/province zip/postal code v00a2i...

  • Page 152

    2 1 9 0 0 0 5 9 0 219 000 590 ca operator’s guide, ds 450, ds 450 x ce / english guide du conducteur, ds 450, ds 450 x ce / anglais fait au / made in canada u/m:p.C..