1. DL manuals
  2. Can-Am
  3. Offroad Vehicle
  4. DS 450 EFI
  5. Operator's Manual

Can-Am DS 450 EFI Operator's Manual

Summary of DS 450 EFI

  • Page 1

    This vehicle can be hazardous to operate. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions. Severe injury or death can result if you do not follow these instructions: • before you o...

  • Page 2: Warning

    Warning your vehicle can be hazardous to operate. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions. For your safety, understand and follow all the warnings contained in this operato...

  • Page 3: Foreword

    Foreword congratulations on your purchase of a new can-am™ atv. It is backed by the brp warranty and a network of autho- rized can-am dealers ready to provide the parts, service or accessories you may require. Your dealer is committed to your sat- isfaction. He has taken training to per- form the in...

  • Page 4: Warning

    Foreword change specifications, designs, fea- tures, models or equipment without incurring any obligation upon itself. This operator's guide and the safety video should remain with the vehicle when it's sold. While reading this operator’s guide, reminder that: warning indicates a potential hazard th...

  • Page 5: Table Of Contents

    Table of contents foreword . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . 1 know before you go .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . . 1 safety messag...

  • Page 6

    Table of contents fuel . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 62 recommended fuel .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 62 fueli...

  • Page 7

    Table of contents maintenance procedures (cont’d) drive chain . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. 101 drive chain slider . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . ....

  • Page 8

    Table of contents 6 _______________.

  • Page 9: Safety

    Safety information ________ safety information ________ 7.

  • Page 10: General Precautions

    General precautions avoid carbon monoxide poisoning all engine exhaust contains carbon monoxide, a deadly gas. Breathing car- bon monoxide can cause headaches, dizziness, drowsiness, nausea, confu- sion and eventually death. Carbon monoxide is a colorless, odor- less, tasteless gas that may be prese...

  • Page 11: Special Safety Messages

    Special safety messages warning this vehicle is not a toy and can be hazardous to operate. This vehicle handles differently from other vehicles including motorcycles and cars. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstac...

  • Page 12: Warning

    Special safety messages warning – using foot protectors instead of footpegs as a resting area during opera- tion may lead to foot protector breakage. Your foot or leg may come into contact with the rear wheels, which could injure you or cause an accident. Never use foot protectors as a resting area....

  • Page 13: Warning

    Special safety messages warning – always be careful when skidding or sliding. Learn to safely control skid- ding or sliding by practicing at low speeds and on level smooth terrain. On extremely slippery surfaces, such as ice, go slowly and be very cau- tious in order to reduce the chance of skidding...

  • Page 14: Operation Warnings

    Operation warnings the following warning and their format have been requested by the united states consumer product safety commission and are required to be in the operator's guide for all atvs. Note: the following illustrations are general representations only. Your model may differ. Warning v00a0a...

  • Page 15: Warning

    Operation warnings warning v00a01q potential hazard failure to follow the age recommendations for this vehicle. What can happen a lack of respect for this age recommendation can lead to severe injury or death of the child. Even though a child may be within the age group for which this vehicle is rec...

  • Page 16: Warning

    Operation warnings warning v00a02q potential hazard carrying a passenger on this vehicle. What can happen greatly reduces your ability to balance and control this vehicle. Could cause an accident, resulting in harm to you and/or your passenger. How to avoid the hazard never carry a passenger. Even w...

  • Page 17: Warning

    Operation warnings warning v00a03q potential hazard operating this vehicle on paved surfaces. What can happen the tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handling and control of this vehicle, and may cause the vehicle to go out of contro...

  • Page 18: Warning

    Operation warnings warning v00a04q potential hazard operating this vehicle on public streets, roads or highways. What can happen you can collide with another vehicle. How to avoid the hazard never operate this vehicle on any public street, road or highway, even a dirt or gravel one. In many states o...

  • Page 19: Warning

    Operation warnings warning v00a06q potential hazard riding this vehicle without wearing an approved helmet, eye protection and protective clothing. What can happen the following items concern all atv's operator: – riding without an approved helmet increases the chances of a severe head injury or dea...

  • Page 20: Warning

    Operation warnings warning v00a07q potential hazard riding this vehicle after consuming alcohol or drugs. What can happen could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident or death. How to avoid the hazar...

  • Page 21: Warning

    Operation warnings warning v00a08q potential hazard operating this vehicle at excessive speeds. What can happen increases your chances of losing control of the vehicle, which can result in an accident. How to avoid the hazard always travel at a speed which is proper for the terrain, visibility and o...

  • Page 22: Warning

    Operation warnings warning v00a09q potential hazard attempting wheelies, jumps and other stunts. What can happen increases the chance of an accident, including an overturn. How to avoid the hazard never attempt stunts, such as wheelies or jumps. Do not try to show off. Warning potential hazard failu...

  • Page 23: Warning

    Operation warnings warning potential hazard riding on frozen waterways. What can happen breaking through the ice can lead to severe injury or death. How to avoid the hazard never ride this vehicle on a frozen surface before you are sure the ice is thick enough and sound enough to support the vehicle...

  • Page 24: Warning

    Operation warnings warning v00a0cq potential hazard failure to use extra care when operating this vehicle on unfamiliar terrain. What can happen you can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the vehicle overturning or loss of control. How to avoid the...

  • Page 25: Warning

    Operation warnings warning v00a0dq potential hazard failure to use extra care when operating on excessively rough, slippery or loose terrain. What can happen could cause loss of traction or vehicle control, which could result in an acci- dent, including an overturn. How to avoid the hazard do not op...

  • Page 26: Warning

    Operation warnings warning v00a0eq potential hazard turning improperly. What can happen vehicle could go out of control, causing a collision or overturn. How to avoid the hazard always follow proper procedures for turning as described further in this op- erator's guide. Practice turning at low speed...

  • Page 27: Warning

    Operation warnings warning v00aqq potential hazard operating on excessively steep hills. What can happen the vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills. How to avoid the hazard never operate this vehicle on hills too steep for the vehicle or for y...

  • Page 28: Warning

    Operation warnings warning v00a0fq potential hazard climbing hills improperly. What can happen could cause loss of control or cause vehicle to overturn. How to avoid the hazard always follow proper procedures for climbing hills as described further in this operator's guide. Always check the terrain ...

  • Page 29: Warning

    Operation warnings warning v00a0gq potential hazard going down a hill improperly. What can happen could cause loss of control or cause vehicle to overturn. How to avoid the hazard always follow proper procedures for going down hills as described further in this operator's guide. Note: a special tech...

  • Page 30: Warning

    Operation warnings warning v00a0hq potential hazard improperly crossing hills or turning on hills. What can happen could cause loss of control or cause vehicle to overturn. How to avoid the hazard never attempt to turn the vehicle around on any hill until you have mastered the turning technique as d...

  • Page 31: Warning

    Operation warnings warning v00a0iq potential hazard stalling, rolling backwards or improperly dismounting while climbing a hill. What can happen could result in vehicle overturning. How to avoid the hazard use proper gear and maintain steady speed when climbing a hill. If you lose all forward speed:...

  • Page 32: Warning

    Operation warnings warning v00a0jq potential hazard improperly operating over obstacles. What can happen could cause loss of control or a collision. Could cause the vehicle to overturn. How to avoid the hazard before operating in a new area, check for obstacles. Never attempt to ride over large obst...

  • Page 33: Warning

    Operation warnings warning v00a0kq potential hazard skidding or sliding improperly. What can happen you may lose control of this vehicle. You may also regain traction unexpectedly, which may cause the vehicle to overturn. How to avoid the hazard learn to safely control skidding or sliding by practic...

  • Page 34: Warning

    Operation warnings warning v00a0lq potential hazard operating this vehicle through deep or fast flowing water. What can happen tires may float, causing loss of traction and loss of control, which could lead to an accident. How to avoid the hazard never operate this vehicle in fast flowing water or i...

  • Page 35: Warning

    Operation warnings warning v00a0oq potential hazard operating this vehicle with improper tires, or with improper or uneven tire pressure. What can happen use of improper tires on this vehicle, or operation of this vehicle with improper or uneven tire pressure, may cause loss of control, tire blow ou...

  • Page 36: Warning

    Operation warnings warning v00a0nq potential hazard operating this vehicle with improper modifications. What can happen improper installation of accessories or modification of this vehicle may cause changes in handling which in some situations could lead to an acci- dent. How to avoid the hazard nev...

  • Page 37: Warning

    Operation warnings warning v02a02q potential hazard overloading this vehicle or carrying or towing cargo improperly. What can happen could cause changes in vehicle handling which could lead to an accident. How to avoid the hazard never exceed the stated load capacity for this vehicle including opera...

  • Page 38: Warning

    Operation warnings warning v03m01q potential hazard transporting flammable or dangerous material can lead to explosions. What can happen this can cause serious injury or death. How to avoid the hazard never transport flammable or dangerous material. While reading this operator’s guide, reminder that...

  • Page 39: Riding The Vehicle

    Riding the vehicle to fully appreciate the pleasures and excitement of riding this vehicle, there are some basic rules and tips that you must follow. Some may be new to you while others may be common sense or obvious. Please take the time to study this operator's guide and all on-product warning la-...

  • Page 40: Pre-Ride Inspection

    Riding the vehicle pre-ride inspection warning perform a pre-ride inspection before each ride to detect potential problems during operation. The pre-ride inspection can help you monitor wear and deterioration before they become a problem. Correct any problems that you discover to reduce the risk of ...

  • Page 41: Clothing

    Riding the vehicle clothing actual weather conditions should help you decide how to dress. However, it is important that the operator always wears the appropriate protective clothing and apparel, including an approved helmet, eye protection, boots, gloves, a long sleeved shirt and pants. This type o...

  • Page 42: Recreational Riding

    Riding the vehicle recreational riding respect the rights and limitations of others. Stay away from areas designated for other types of off road use. This includes snowmobile trails, equestrian trails, cross country ski trails, mountain bike trails etc. Never assume there are no other users on the t...

  • Page 43: Design Limitation

    Riding the vehicle design limitation although the vehicle is exceptionally rugged for its class, it is still a light vehicle by definition and its operation must be restricted to its proper purpose. The addition of weight to any part of the vehicle changes its gravitational stability and modifies it...

  • Page 44: Warning

    Riding the vehicle the same situation may apply if an embedded object causes the front of the vehi- cle to climb more than desired. If such a situation occurs take an alternate route. Be aware of side hilling dangers when doing so. It is also wise to know the terrain condition on the other side of t...

  • Page 45

    Riding the vehicle v00a0ul even though there is an adequate suspensions system on this vehicle there are “washboard” or rough terrain conditions that will make you feel uncomfortable and even cause back injury. “posting” or riding in a crouched position will often be required. Slow down and allow yo...

  • Page 46

    Riding the vehicle v00a0vl water will affect the braking ability of your vehicle. Make sure you dry the brakes by applying them several times after the vehicle leaves the water. Mud or marsh lands may be encountered near water. Be prepared for sudden “holes” or changes in depth. Similarly so, be wat...

  • Page 47

    Riding the vehicle when riding in sand dunes it is advisable to equip the vehicle with an antenna type safety flag. This will help make your location more visible to others over the next sand dune. Proceed carefully should you see another safety flag ahead. Since the antenna type safety flag can sna...

  • Page 48

    Riding the vehicle uphill keep your body weight forward towards the top of the hill. Keep your feet on the footpegs and shift into low gear then accelerate and when necessary, change gear quickly as you climb. Do not over-speed since this may cause the front of the vehi- cle to lift from the ground ...

  • Page 49: Warning

    Riding the vehicle v00a0yl side hilling this is one of the most risky types of riding since it may drastically change the bal- ance of the vehicle. It should be avoided wherever possible. If it is necessary to do so however, it is important that you always keep your body weight on the upside of the ...

  • Page 50: Hang Tag

    Hang tag this vehicle comes with a hang tag and labels containing important safety informa- tion. Any person who rides this vehicle should read and understand this information be- fore riding. Vmo2009-005-003_en 704901107 vmo2006-005-009_en 48 _______ safety information ________.

  • Page 51

    Important on product labels the following labels are on your vehicle and they should be considered perma- nent parts of the vehicle. If missing or damaged, they can be replaced free of charge. See an authorized can-am dealer. Note: the following illustrations used in this operator's guide are a gene...

  • Page 52

    Important on product labels never use under the influence of drugs or alcohol. Vmo2009-003-004_en label 1 v01m02z label 2 v02m05y label 3 drive chain drive chain must be well adjusted and lubric ated. Free pl ay is xx mm (x/x") with driver on vehicle. See owners manual for complete instructions. Xx ...

  • Page 53: Warning

    Important on product labels (1*,1()$0,/ &(57,),&$7,21 67$1'$5')(/ (1*,1(',63/$&(0(17 (;+$867(0,66,21 &21752/6 )$0,//('(027(85 /,0,7('(6e0,66,216 '(/$)$0,//( &,1'5e( 6'(&2175Ð/( '(6e0,66,216 %&;;*& jn:ku+&12[ fp &$5% %20%$5',(55(&5($7,21$/352'8&76,1& 6((23(5$725¶6*8,'()250$,17(1$1&(63(&,),&$7,216 92,...

  • Page 54

    Important on product labels 52 _______ safety information ________.

  • Page 55: Vehicle

    Vehicle information _______________ 53.

  • Page 56: Warning

    Controls/instrument/equipments 11 9 1 8 6 3 5 10 12 2 4 7 vmo2009-005-002_b typical while reading this operator’s guide, reminder that: warning indicates a potential hazard that, if not avoided, could result in serious injury or death. 54 ______________.

  • Page 57: 1) Throttle Lever

    Controls/instrument/equipments 1) throttle lever when pushed, it increases the engine speed that allows the engagement of the transmission on the selected gear when clutch is engaged. When released, the engine speed should return automatically to idle and the vehicle will gradually slow down. Vmo200...

  • Page 58: Warning

    Controls/instrument/equipments vmo2008-011-004_a 1. Clutch lever 2. To disengage 3. To engage warning always release the throttle when shifting gears. Shifting gears with- out releasing the throttle, could cause loss of control including the vehicle to overturn and mechani- cal damages. 4) parking b...

  • Page 59: 5) Multifunction Switch

    Controls/instrument/equipments vmo2008-011-006_a parking brake positions notice parking brake position can vary depending on brake pads wear. Ensure when the parking brake is applied that the vehicle stays securely in place. To release mechanism: squeeze front brake lever. Lever lock should automati...

  • Page 60: 6) Ignition Switch

    Controls/instrument/equipments note: while engine can be stopped by turning ignition key off, we recom- mend the engine be stopped by the engine stop switch. Vmo2008-011-009_a 1. Engine stop switch 2. Off 3. Run engine start button the start button is used to start the en- gine. When the start butto...

  • Page 61: Warning

    Controls/instrument/equipments vmo2009-005-005_a vmo2009-005-006 warning always operate vehicle with tether cord eyelet attached to clothing or wristband. 8) indicator lamps vmo2008-011-028_b 1. Neutral (n) indicator lamp 2. Check engine indicator lamp 3. Low fuel level indicator lamp transmission i...

  • Page 62: 10) Gearshift Pedal

    Controls/instrument/equipments vmo2008-011-012_a 1. Rear brake pedal note: braking effect is proportional to the force applied on the lever and to the type and condition of the terrain. 10) gearshift pedal vmo2008-011-011_a lh side of vehicle 1. Gearshift pedal refer to shifting the transmis- sion i...

  • Page 63: Warning

    Controls/instrument/equipments vmo2008-011-030_a 1. Seat latch seat installation insert seat front upper slot into coolant tank hook, then make sure seat middle tab is well engaged. When seat rests in its position, firmly push seat down to latch. Note: a distinctive snap will be felt. Double check t...

  • Page 64: Fuel

    Fuel recommended fuel use premium unleaded gasoline, avail- able from most service stations or oxy- genated fuel containing a maximum total of 10% of ethanol or methanol or both. The gasoline used must have the following recommended minimum octane number. Octane number inside north america (91 (ron ...

  • Page 65: Operating Instructions

    Operating instructions operation during break-in period engine a break-in period of 10 operating hours is required before running the vehicle at sustained full throttle. During this period, maximum throttle should not exceed 1/2 to 3/4 opening. However, brief full acceleration and speed variations c...

  • Page 66: Warning

    Operating instructions press and hold engine start button until engine starts. Vmo2008-011-038_b release button immediately when en- gine has started. Vmo2008-011-038_c warning do not apply throttle while start- ing. Shifting the transmission gearshift control to shift the transmission, pull in the ...

  • Page 67: Warning

    Operating instructions vmo2008-011-001_b apply the parking brake. Vmo2008-011-006_a depress and hold clutch lever. Vmo2008-011-004_b shift to 1 st gear. Warning always use the clutch lever when shifting gears. Vmo2008-011-019_d set engine stop switch to off posi- tion. Vmo2008-011-009_c turn ignitio...

  • Page 68: Post-Operation Care

    Operating instructions vmo2008-011-027_c note: on the x xc model, pulling the tether cord clip out of the tether stop switch will also stop the engine. Post-operation care when vehicle is used in salt-water en- vironment, rinsing the vehicle with fresh water is necessary to preserve vehicle and its ...

  • Page 69: Tune Your Ride

    Tune your ride warning suspension, steering angle and track width adjustment could af- fect vehicle handling and are inter- related. Always take time to famil- iarize yourself with the vehicle's behavior after any suspension, steering angle or track width ad- justment have been made. Rear track widt...

  • Page 70: Warning

    Tune your ride warning always install all 4 spacers on each axle side. The spacers not in- stalled on inner side of wheel hub must be installed on outer side. 8. Install flat washer and nut then torque nut to 250 n•m (184 lbf•ft). If necessary, tighten nut further un- til one of its grooves is align...

  • Page 71: Suspension Adjustments

    Tune your ride 4. Adjust the desired amount of shims, from side to side of the up- per suspension arm bearing hous- ings, taking care to keep the total amount of shims across each bear- ing housing. Note: always move the same amount of shims in front or behind both of the upper suspension arm bearin...

  • Page 72: Front Suspension

    Tune your ride front suspension adjustments spring preload shorten the spring for a firmer ride and rough trail condition. Lengthen the spring for a softer ride and smooth trail condition. Vmo2008-011-057_a preload adjustment step 1: loosen top locking ring step 2: turn adjusting ring accordingly st...

  • Page 73: Rear Suspension

    Tune your ride vmo2008-011-075_a all models 1. Rebound adjuster (flat screwdriver) turning it clockwise (h) increases shock damping action (stiffer). Turning it counterclockwise (s) de- creases shock damping action (softer). Rear suspension adjustments spring preload adjust as follows. Vmo2008-011-0...

  • Page 74: Front Suspension Factory

    Tune your ride vmo2008-011-077_a 1. Rebound adjuster (flat screwdriver) turning it clockwise (h) increases shock damping action (stiffer). Turning it counterclockwise (s) de- creases shock damping action (softer). Front suspension factory settings for adjustment procedures, refer to suspension adjus...

  • Page 75: Vehicle Transportation

    Vehicle transportation while reading this operator’s guide, reminder that: warning indicates a potential hazard that, if not avoided, could result in serious injury or death. When transporting a vehicle, secure vehicle to trailer or pickup box with suitable tie-downs. Using ordinary ropes is not rec...

  • Page 76: Warning

    Vehicle transportation vmo2008-011-098_a rear location notice attaching vehicle at other locations may damage the vehicle. Warning do not tow this vehicle behind a car or other vehicle. Use a trailer. 74 ______________.

  • Page 77: Maintenance

    Maintenance information _______________ 75.

  • Page 78: Maintenance Schedule

    Maintenance schedule maintenance is very important for keeping your vehicle in safe operating condi- tion. Proper maintenance is the owner's responsibility. Perform periodic checks and follow the maintenance schedule. Warning failure to properly maintain the vehicle according to the maintenance sche...

  • Page 79

    Maintenance schedule periodic maintenance chart initial inspection 10 h or 400 km 25 h or 1250 km 50 h or 2500 km 100 h or 1 year or 5000 km 200 h or 2 years or 10000 km a: adjust c: clean i: inspect l: lubricate r: replace to be performed by part/task legend engine oil and filter (1) r customer oil...

  • Page 80

    Maintenance schedule periodic maintenance chart initial inspection 10 h or 400 km 25 h or 1250 km 50 h or 2500 km 100 h or 1 year or 5000 km 200 h or 2 years or 10000 km a: adjust c: clean i: inspect l: lubricate r: replace to be performed by part/task legend electrical system spark plugs (6) i i r ...

  • Page 81

    Maintenance schedule periodic maintenance chart initial inspection 10 h or 400 km 25 h or 1250 km 50 h or 2500 km 100 h or 1 year or 5000 km 200 h or 2 years or 10000 km a: adjust c: clean i: inspect l: lubricate r: replace to be performed by part/task legend steering system handlebar fasteners i i ...

  • Page 82

    Maintenance schedule periodic maintenance chart initial inspection 10 h or 400 km 25 h or 1250 km 50 h or 2500 km 100 h or 1 year or 5000 km 200 h or 2 years or 10000 km a: adjust c: clean i: inspect l: lubricate r: replace to be performed by part/task legend chassis chassis i dealer chassis fastene...

  • Page 83: 10-Hour Inspection

    Maintenance schedule 5-hour engine oil and filter replacement the can-am ds 450/ds 450 x xc is the most advanced sport atv and it has been designed using the latest technology all the way down to its synthetic multi-layer oil filter and break-in oil. To maintain the ds 450/ds 450 x xc at the highest...

  • Page 84: Maintenance Procedures

    Maintenance procedures engine oil engine oil level the engine oil tank is located in front of engine. Notice check level frequently and refill if necessary. Do not over- fill. Operating the engine with an improper level may severely dam- age engine/transmission. Wipe off any spillage. Note: while ch...

  • Page 85

    Maintenance procedures caution the engine oil can be very hot. Wait until engine oil is warm. Oil drainage vmo2008-011-040_a lh side of vehicle 1. Oil filter vmo2008-011-105_a 1. Oil tank drain plug 2. Engine drain plug ensure vehicle is on a level surface. Remove oil tank cap. Vmo2008-011-014_a 1. ...

  • Page 86: Warning

    Maintenance procedures remove bolts retaining oil tank outlet fitting. Vmo2008-011-066_a lh side of vehicle 1. Retaining bolts 2. Tank outlet fitting 3. Oil tank discard o-ring. Remove oil tank strainer behind outlet fitting. Vmo2008-011-099 strainer to clean oil strainer, use a solvent then dry wit...

  • Page 87: Engine Coolant

    Maintenance procedures remove the oil filter and replace by a new one. Note: check and change the o-ring, if necessary. Vmo2008-011-084_a lh side of engine 1. Oil filter cover 2. Oil filter 3. O-ring wipe off any oil spillage on engine. Change gasket on drain plugs. Clean gasket area on engine, oil ...

  • Page 88

    Maintenance procedures to remove access cover, proceed as follows. Remove seat. Vmo2009-023-002_c 1. Seat latch remove fuel tank cap. Vmo2008-011-028_c release cover tabs from fascia. Vmo2008-011-033_a 1. Tabs gently pull cover rearward to remove. Vmo2008-011-033_b remove filler cap. With vehicle on...

  • Page 89: Warning

    Maintenance procedures vmo2008-011-107_a coolant reservoir 1. Level marks note: coolant may be slightly lower when checking level at temperature lower than 20°c (68°f). Add coolant if necessary. Use a funnel to avoid spillage. Do not overfill. Warning in order to avoid potential burns, do not remove...

  • Page 90

    Maintenance procedures vmo2008-011-042_b lh side of engine 1. Coolant drain plug drain completely and retighten the drain plug. Loosen gear clamp from radiator outlet hose. Remove outlet hose from radiator to drain the system completely. Vmo2008-011-086_a 1. Gear clamp 2. Outlet hose 3. Radiator rei...

  • Page 91: Air Filter

    Maintenance procedures air filter air filter removal notice never remove or modify any component in the air filter hous- ing. Always use genuine parts or suitable equivalents when replacing air filter. The engine is calibrated to operate specifically with these com- ponents. Otherwise, engine perfor...

  • Page 92: Muffler Spark Arrester

    Maintenance procedures vmo2008-011-020_a 1. Air filter housing 2. Drain tube 3. Clamp note: if vehicle is used in dusty areas, inspect more frequently than specified in maintenance schedule . If liquid or deposits are found, squeeze and remove the clamp. Pull drain tube out then empty it. Notice do ...

  • Page 93: Radiator

    Maintenance procedures vmo2008-011-069_a clean 1. Clean this portion for installation, reverse the removal procedure. Radiator radiator cleaning inspect radiating fins. They must be clean, free of mud, dirt, leaves and any other deposit that would prevent the radiator to cool properly. Vmo2008-011-0...

  • Page 94: Clutch

    Maintenance procedures clutch clutch adjustment note: ds 450 x xc model is equipped with a quick cable adjuster that as no lock nut. Adjust clutch cable as ex- plained below but ignore the informa- tion concerning the lock nut. The clutch lever nominal free play is 10 to 15 mm (3/8 to 5/8 in), refer...

  • Page 95

    Maintenance procedures loosen cable adjuster lock nut. Loosen clutch cable adjuster to provide maximum free play. Vmo2008-011-064_b typical 1. Cable adjuster remove clutch cover access plug. Vmo2008-011-042_c lh side of engine 1. Access plug install clutch adjustment wrench (p/n 529 036 076) provide...

  • Page 96: Throttle Cable

    Maintenance procedures hold adjustment screw using the flat screwdriver, then tighten lock nut clockwise using the clutch adjustment wrench. Vmo2008-011-085_b 1. Screwdriver 2. Clutch adjustment wrench to confirm proper adjustment, gently push on adjustment screw using a fin- ger. A small play shoul...

  • Page 97

    Maintenance procedures vmo2008-011-001_d 1. Remove screws remove cable from throttle lever. Vmo2008-011-108_a remove the throttle body side cover. Vmo2008-011-101_a lh side of engine 1. Remove screw 2. Cover 3. Throttle body install the cable luber tool (p/n 529 035 738) or an equivalent on the cabl...

  • Page 98: Warning

    Maintenance procedures warning always wear eye protection and gloves when you lubricate a cable. Note: place a rag around the cable lu- ber to prevent the lubricant to splash. Put the lubricant until it passes through the cable. Vmo2008-011-102_a 1. Look for lubricant here reinstall the cable. Spray...

  • Page 99: Spark Plugs

    Maintenance procedures vmo2008-011-001_c 1. Throttle lever a. 2 to 4 mm (5/64 to 5/32 in) spark plugs spark plugs removal unplug spark plug cables. Vmo2008-011-082_a cables location clean spark plugs and cylinder head with pressurized air if possible. Warning always wear safety goggles when using pr...

  • Page 100: Warning

    Maintenance procedures warning always respect this order for dis- assembly; disconnect black (–) cable first. Remove bolts retaining battery holder and rack. Vmo2008-011-044_a 1. Red (+) 2. Black (–) 3. Battery holder battery cleaning clean battery post and cable ends with a wire brush. Battery inst...

  • Page 101: Lights

    Maintenance procedures vmo2008-011-081_a fuses description 1. Main (20 a) 2. Spare (20 a) 3. Charging (20 a) fuses on lh side of engine vmo2008-011-037_a fuses location 1. Fuse holder vmo2008-011-081_a fuses description 1. Cooling fan/accessories (20 a) 2. Injector/ignition (15 a) 3. Ecm (5 a) light...

  • Page 102

    Maintenance procedures headlights bulbs replacement notice never touch glass portion of a halogen bulb with bare fingers, it shortens its operating life. If glass is touched, clean it with isopropyl al- cohol which will not leave a film on the bulb. Note: concerning the following illus- trations, th...

  • Page 103: Indicator Lamps

    Maintenance procedures vmo2008-011-049_a 1. Screws push bulb in and hold while turning counterclockwise to release. Install the new bulb by pushing it in while turning clockwise. Indicator lamps indicator lamps bulbs replacement remove fuel tank cap. Remove console. Vmo2008-011-050_a 1. Console unpl...

  • Page 104: Drive Chain Slider

    Maintenance procedures lubricate only with an approved o-ring chain lubricant. Other commercial chain lubricants may contain solvent which could damage the o-rings. Drive chain adjustment adjust the drive chain before every ride. Note: always adjust drive chain with the driver, or equivalent weight,...

  • Page 105: Tires/wheels

    Maintenance procedures v02h02y 1 2 1. Good 2. Replace notice replace chain and sprockets together to prevent rapid chain and sprocket wear. Install a new retaining ring each time the en- gine sprocket is removed. Tires/wheels tire pressure warning tire pressure greatly affects ve- hicle handling and...

  • Page 106: Warning

    Maintenance procedures notice to avoid any damage to front brake discs, never remove or ride vehicle without front discs pro- tectors properly installed. Vmo2008-011-103 disc protector wheel installation at front, ensure that brake discs pro- tectors are properly installed. Vmo2008-011-104_a front w...

  • Page 107: Warning

    Maintenance procedures suspension arms, swing arm and linkage inspection check these parts for damages (cracks, dents, excessive play or cor- rosion pin-holes). If one of these dam- ages is detected do not use the vehicle and see an autho- rized can-am dealer. Warning never ride a vehicle with a def...

  • Page 108: Brakes

    Maintenance procedures brakes brake fluid level note: a low level may indicate leaks or worn brake pads. See an authorized can-am dealer. Front brake fluid reservoir turn steering in the straight-ahead po- sition to ensure reservoir is level. Vmo2008-011-010_a typical 1. Front brake fluid reservoir ...

  • Page 109: Warning

    Maintenance procedures warning when installing the rear brake flu- id reservoir filler cap, make sure to return the rubber diaphragm to its original position. Vmo2009-005-009 right position vmo2009-005-010_a wrong position recommended brake fluid always use brake fluid meeting the specification dot ...

  • Page 110: Frame

    Maintenance procedures when required, wash the body with hot water and soap (only use mild de- tergent). Apply non-abrasive wax. Notice never clean plastic parts with strong detergent, degreasing agent, paint thinner, acetone, etc. Seat latch remove seat and check latch mecha- nism. See an authorize...

  • Page 111: Technical

    Technical information ______________ 109.

  • Page 112: Vehicle Identification

    Vehicle identification the main components of your vehicle (engine and frame) are identified by different serial numbers. It may some- times become necessary to locate these numbers for warranty purposes or to trace your vehicle in the event of loss. These numbers are required by the authorized can-...

  • Page 113: Usa And Canada Only

    Noise emission control system regulation usa and canada only tampering with noise control system is prohibited! U.S. Federal law and canadian provin- cial laws may prohibit the following acts or the causing there of: 1. The removal or rendering inoper- ative by any person other than for purposes of ...

  • Page 114: Specifications

    Specifications model ds 450/ds 450 x xc engine type brp rotax, 4-stroke. Double overhead camshaft engine, chain drive number of cylinder 1 number of valves 4 displacement 449.3 cc (27.42 cu. In) bore 97 mm (3.82 in) stroke 60.8 mm (2.44 in) compression ratio 11.8:1 type dry sump lubrication (lubrica...

  • Page 115

    Specifications model ds 450/ds 450 x xc electrical make denso magneto generator type 250 w @ 6000 rpm ignition type idi (inductive digital ignition) ignition timing not adjustable engine rpm limiter 10 200 make ngk (apply heat-sink paste p12 (p/n 420 897 186) on spark plug threads) type dcpr9e spark...

  • Page 116

    Specifications model ds 450/ds 450 x xc tires front pressure (up to 100 kg (220 lb)) rear 48 kpa (7 psi) maximum 34.5 kpa (5 psi) minimum front 21 x 7r-10 size rear 20 x 10r-9 wheels front ds 450: 10 x 5.5 ds 450 x xc: 10 x 5 size rear ds 450: 9 x 8.5 ds 450 x xc: 9 x 8 wheel nuts torque 52 n•m (38 ...

  • Page 117: Warning

    Specifications model ds 450/ds 450 x xc dimensions overall length 1.83 m (72.1 in) overall width ds 450: 1.17 m (46.1 in) ds 450 x xc: 1.17 m to 127 cm (46 to 50 in) overall height ds 450: 1.06 m (41.9 in) ds 450 x xc: 1.05 m (41.5 in) wheelbase 1.27 m (50 in) front 1.0 m (39.5 in) wheel track rear ...

  • Page 118

    Specifications 116 ______________.

  • Page 119: Troubleshooting

    Troubleshooting ______________ 117.

  • Page 120: Technical Guidelines

    Technical guidelines engine does not turn 1. Ignition switch is in the off position. – place switch to the on position. 2. Engine stop switch is in the off position. – place switch to the on position. 3. Transmission is not set on neutral. – set transmission either in neutral or depress the clutch l...

  • Page 121

    Technical guidelines engine turns over but fails to start (cont’d) 4. Spark plug/ignition (no spark). – check ignition fuse condition. – remove spark plugs then reconnect to spark plug caps. – check that ignition switch and engine stop switch are at the on position. – start engine with spark plugs g...

  • Page 122

    Technical guidelines engine backfire (cont’d) 2. Exhaust system leakage. – contact an authorized can-am dealer. 3. Engine is running too hot. – refer to engine lacks acceleration or power. Engine misfire 1. Fouled/damaged/worn spark plugs. – clean/verify spark plugs and heat range. Replace as requir...

  • Page 123

    Technical guidelines check engine indicator lamp stays on 1. Engine is overheating. – refer to engine overheats. 2. Low or high battery voltage. – check battery voltage and charging system. – contact an authorized can-am dealer. Check engine indicator lamp flashes 1. Engine is under a protection mod...

  • Page 124

    Technical guidelines 122 ______________.

  • Page 125: Warranty

    Warranty ______________ 123.

  • Page 126: Can-Am

    Brp limited warranty usa and canada: 2009 can-am tm atv 1) scope of the limited warranty bombardier recreational products inc. (“brp”)* warrants its 2009 can-am atv sold by authorized brp dealers (as hereinafter defined) in the fifty united states and canada from defects in material or workmanship f...

  • Page 127

    Brp limited warranty usa and canada: 2009 can-am tm atv – damage resulting from removal of parts, improper repairs, service, mainte- nance, modifications or use of parts not manufactured or approved by brp or resulting from repairs done by a person that is not an authorized servicing brp dealer; – d...

  • Page 128: 7) What Brp Will Do

    Brp limited warranty usa and canada: 2009 can-am tm atv 5) conditions to have warranty coverage this warranty coverage is available only if each of the following conditions has been fulfilled: – the 2009 can-am atv must be purchased as new and unused by its first owner from a brp dealer authorized t...

  • Page 129: 8) Supplier Warranties

    Brp limited warranty usa and canada: 2009 can-am tm atv 8) supplier warranties a gps receiver may be supplied by brp as standard equipment on certain 2009 can-am atv's. The gps receiver is covered by the limited warranty issued by the gps receiver’s manufacturer and is not covered by this limited wa...

  • Page 130: 10) Consumer Assistance

    Brp limited warranty usa and canada: 2009 can-am tm atv 10) consumer assistance in the event of a controversy or a dispute in connection with this limited warranty, brp suggests that you try to resolve the issue at the dealership level. We recom- mend discussing the issue with the authorized dealer'...

  • Page 131: Can-Am

    Brp international limited warranty: 2009 can-am tm atv 1) scope of the limited warranty bombardier recreational products inc. (“brp”)* warrants its 2009 can-am atv sold by authorized can-am distributors/dealers (as hereinafter defined) outside of the fifty united states, canada and states members of...

  • Page 132

    Brp international limited warranty: 2009 can-am tm atv – damage caused by failure to provide proper maintenance and/or storage, as de- scribed in the operator's guide; – damage resulting from removal of parts, improper repairs, service, mainte- nance, modifications or use of parts not manufactured o...

  • Page 133: 7) What Brp Will Do

    Brp international limited warranty: 2009 can-am tm atv brp will not honour this limited warranty to any private use owner or commercial use owner if the preceding conditions have not been met. Such limitations are necessary in order to allow brp to preserve both the safety of its products, and also ...

  • Page 134

    Brp international limited warranty: 2009 can-am tm atv 2. If further assistance is required, the distributor's service department should be contacted in order to resolve the matter. 3. If the matter still remains unresolved then contact brp by writing to us at the address listed below. For countries...

  • Page 135: Atv

    Brp limited warranty for the european economic area: 2009 can-am tm atv 1) scope of the limited warranty bombardier recreational product inc. (“brp”)* warrants its new and unused model-year 2009 can-am atvs sold by authorized brp distributors/dealers (“distributors/dealers”) in the states members of...

  • Page 136

    Brp limited warranty for the european economic area: 2009 can-am tm atv – damage caused by failure to provide proper maintenance and/or storage, as de- scribed in the operator's guide; – damage resulting from removal of parts, improper repairs, service, mainte- nance, modifications or use of parts n...

  • Page 137: 7) What Brp Will Do

    Brp limited warranty for the european economic area: 2009 can-am tm atv – the 2009 can-am atv must be purchased in the eea; – routine maintenance outlined in the operator’s guide must be timely per- formed in order to maintain warranty coverage. Brp reserves the right to make warranty coverage conti...

  • Page 138: 9) Consumer Assistance

    Brp limited warranty for the european economic area: 2009 can-am tm atv 9) consumer assistance in the event of a controversy or a dispute in connection with this limited warranty, brp suggests that you try to resolve the issue at the dealership level. We rec- ommend discussing the issue with the aut...

  • Page 139

    Privacy obligation/disclaimer we wish to inform you that your coordinates will be used for safety and warranty purposes. Sometimes, we also use the coordinates of our clients to inform them about our products and to present them offers. Should you prefer not to receive in- formation on our product, ...

  • Page 140

    Change of address/ownership if your address has changed or if you are the new owner of the atv, be sure to no- tify brp by either: – mailing one of the following cards below . – north america only: calling at 715 848-4957 (usa) or 819 566-3366 (canada) . – notifying an authorized can-am dealer. In c...

  • Page 141

    Change of address/ownership v00a2f change of address change of ownership vehicle identification number model number old address or previous owner: new address or new owner: vehicle identification number (v.I.N.) name street state/province no. City apt zip/postal code country name street state/provin...

  • Page 142

    Change of address/ownership 140 ______________.

  • Page 143: Warning

    Atv model no. Vehicle identification number (v.I.N.) engine identification number (e.I.N.) owner: purchase date year month day warranty expiry date year month day to be completed by the dealer at the time of the sale. Dealer imprint area name no. Street apt city state/province zip/postal code v00a2i...

  • Page 144: Warning

    This vehicle can be hazardous to operate. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions. Severe injury or death can result if you do not follow these instructions: • before you o...