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  5. Operator's Manual

Can-Am DS 650 X Operator's Manual

Summary of DS 650 X

  • Page 1

    Vmo2007 ds650 x ang.Fh10 mon apr 10 11:12:50 2006 page 1 composite c m y cm my cy cmy k.

  • Page 2: Warning

    Warning your vehicle can be hazardous to operate. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driv- ing on hills or over obstacles, if you fail to take proper precautions. For your safety, understand and follow all the warnings contained in this opera...

  • Page 3: Important Information

    Important information this operator’s guide utilizes the following symbols to emphasize particular in- formation: the safety alert symbol indicates a potential personal injury hazard. Warning indicates a potential hazard that, if not avoided, could result in serious injury or death. Caution: denotes...

  • Page 4: Foreword

    Foreword congratulations on your purchase of a new can-am™ atv. It is backed by the brp warranty and a network of autho- rized can-am dealers ready to provide the parts, service or accessories you may require. Your dealer is committed to your satis- faction. He has taken training to per- form the in...

  • Page 5: Table Of Contents

    Table of contents while reading this operator’s guide, remember that: warning indicates a potential hazard that, if not avoided, could result in serious in- jury or death. Notice. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 6

    4) parking brake. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 5) multi-function switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 6) fuel tank ...

  • Page 7

    Coolant replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 air filter housing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 air filter . ...

  • Page 8

    Storage and preseason preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 117 warranty brp limited warranty north america: 2007 can-am tm atv . . . 120 brp international limited warranty: 2007 can-am tm atv . . . . 124 privacy obligation/disclaimer . . . . . . . . . . . . . . ....

  • Page 9: Notice

    Notice this operator's guide has been pre- pared to acquaint the owner/operator of a new vehicle with the various ve- hicle controls, maintenance and safe operating instructions. It is indispens- able for the proper use of the product. This operator's guide uses the follow- ing symbols. Warning indi...

  • Page 10: Introduction

    Introduction your dealer should have provided you with some basic information on the particular controls and features of your new vehicle. Please take the time to study this operator's guide and all on-product warning labels as well as the safety video that came with this vehicle. They more complete...

  • Page 11: Safety

    Safety information ____________ safety information ____________ 9.

  • Page 12: Special Safety Messages

    Special safety messages this vehicle is not a toy and can be hazardous to operate. This vehicle handles differently from other vehicles including motorcycles and cars. A collision or rollover can occur quickly, even during routine ma- neuvers such as turning and driving on hills or over obstacles, i...

  • Page 13

     never operate this vehicle on hills too steep for the vehicle or for your abilities. Practice on smaller hills before attempting larger hills.  always follow proper procedures for climbing hills as described further in this operator's guide. Check the terrain carefully before you start up any hil...

  • Page 14

     never exceed the stated load lim- its for this vehicle including opera- tor, all other loads and added acces- sories. Cargo should be properly distributed and securely attached. Reduce speed and follow instruc- tions in this manual for carrying car- go or pulling a trailer. Allow greater distance ...

  • Page 15: Operation Warnings

    Operation warnings while reading this operator’s guide, remember that: warning indicates a potential hazard that, if not avoided, could result in serious in- jury or death. The following warning and their format have been requested by the united states consumer product safety commission and are requ...

  • Page 16: Warning

    Warning v00a01q potential hazard failure to follow the age recommendations for this vehicle. What can happen a lack of respect for this age recommendation can lead to severe injury or death of the child. Even though a child may be within the age group for which this vehicle is recommended, he may no...

  • Page 17: Warning

    Warning v00a02q potential hazard carrying a passenger on this vehicle. What can happen greatly reduces your ability to balance and control this vehicle. Could cause an accident, resulting in harm to you and/or your passenger. How to avoid the hazard never carry a passenger. Even with a long seat tha...

  • Page 18: Warning

    Warning v00a03q potential hazard operating this vehicle on paved surfaces. What can happen the tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handling and control of this vehicle, and may cause the vehicle to go out of control. How to avoid the...

  • Page 19: Warning

    Warning v00a04q potential hazard operating this vehicle on public streets, roads or highways. What can happen you can collide with another vehicle. How to avoid the hazard never operate this vehicle on any public street, road or highway, even a dirt or gravel one. In many states or provinces it is i...

  • Page 20: Warning

    Warning v00a06q potential hazard riding this vehicle without wearing an approved helmet, eye protection and protective clothing. What can happen the following items concern all atv's operator: – riding without an approved helmet increases the chances of a severe head injury or death in the event of ...

  • Page 21: Warning

    Warning v00a07q potential hazard riding this vehicle after consuming alcohol or drugs. What can happen could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident or death. How to avoid the hazard never consume alc...

  • Page 22: Warning

    Warning v00a08q potential hazard operating this vehicle at excessive speeds. What can happen increases your chances of losing control of the vehicle, which can result in an accident. How to avoid the hazard always travel at a speed which is proper for the terrain, visibility and op- erating conditio...

  • Page 23: Warning

    Warning v00a09q potential hazard attempting wheelies, jumps and other stunts. What can happen increases the chance of an accident, including an overturn. How to avoid the hazard never attempt stunts, such as wheelies or jumps. Do not try to show off. ____________ safety information ___________ 21.

  • Page 24: Warning

    Warning potential hazard failure to inspect the vehicle before operating. Failure to properly maintain the vehicle. What can happen increases the possibility of an accident or equipment damage. How to avoid the hazard always inspect your vehicle each time you use it to make sure the vehicle is in sa...

  • Page 25: Warning

    Warning v00a0bq potential hazard removing hands from handlebar or feet from the footrests during opera- tion. What can happen removing even one hand or foot can reduce your ability to control the vehicle or could cause you to lose your balance and fall off the vehicle. If you remove a foot from the ...

  • Page 26: Warning

    Warning v00a0cq potential hazard failure to use extra care when operating this vehicle on unfamiliar terrain. What can happen you can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the vehicle overturning or loss of control. How to avoid the hazard go slowly a...

  • Page 27: Warning

    Warning v00a0dq potential hazard failure to use extra care when operating on excessively rough, slippery or loose terrain. What can happen could cause loss of traction or vehicle control, which could result in an accident, including an overturn. How to avoid the hazard do not operate on excessively ...

  • Page 28: Warning

    Warning v00a0eq potential hazard turning improperly. What can happen vehicle could go out of control, causing a collision or overturn. How to avoid the hazard always follow proper procedures for turning as described further in this operator's guide. Practice turning at low speeds before attempting t...

  • Page 29: Warning

    Warning v00a0qq potential hazard operating on excessively steep hills. What can happen the vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills. How to avoid the hazard never operate this vehicle on hills too steep for the vehicle or for your abil- ities. P...

  • Page 30: Warning

    Warning v00a0fq potential hazard climbing hills improperly. What can happen could cause loss of control or cause vehicle to overturn. How to avoid the hazard always follow proper procedures for climbing hills as described further in this operator's guide. Always check the terrain carefully before yo...

  • Page 31: Warning

    Warning v00a0gq potential hazard going down a hill improperly. What can happen could cause loss of control or cause vehicle to overturn. How to avoid the hazard always follow proper procedures for going down hills as described further in this operator's guide. Note: a special technique is required w...

  • Page 32: Warning

    Warning v00a0hq potential hazard improperly crossing hills or turning on hills. What can happen could cause loss of control or cause vehicle to overturn. How to avoid the hazard never attempt to turn the vehicle around on any hill until you have mas- tered the turning technique as described further ...

  • Page 33: Warning

    Warning v00a0iq potential hazard stalling, rolling backwards or improperly dismounting while climbing a hill. What can happen could result in vehicle overturning. How to avoid the hazard use proper gear and maintain steady speed when climbing a hill. If you lose all forward speed: keep your weight u...

  • Page 34: Warning

    Warning v00a0jq potential hazard improperly operating over obstacles. What can happen could cause loss of control or a collision. Could cause the vehicle to overturn. How to avoid the hazard before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as larg...

  • Page 35: Warning

    Warning v00a0kq potential hazard skidding or sliding improperly. What can happen you may lose control of this vehicle. You may also regain traction unexpectedly, which may cause the vehicle to overturn. How to avoid the hazard learn to safely control skidding or sliding by practicing at low speeds a...

  • Page 36: Warning

    Warning v00a0lq potential hazard operating this vehicle through deep or fast flowing water. What can happen tires may float, causing loss of traction and loss of control, which could lead to an accident. How to avoid the hazard never operate this vehicle in fast flowing water or in water deeper than...

  • Page 37: Warning

    Warning v00a0oq potential hazard operating this vehicle with improper tires, or with improper or uneven tire pressure. What can happen use of improper tires on this vehicle, or operation of this vehicle with im- proper or uneven tire pressure, may cause loss of control, tire blow outs, tire to move ...

  • Page 38: Warning

    Warning v00a0nq potential hazard operating this vehicle with improper modifications. What can happen improper installation of accessories or modification of this vehicle may cause changes in handling which in some situations could lead to an acci- dent. How to avoid the hazard never modify this vehi...

  • Page 39: Warning

    Warning v02a02q potential hazard overloading this vehicle or carrying or towing cargo improperly. What can happen could cause changes in vehicle handling which could lead to an accident. How to avoid the hazard never exceed the stated load capacity for this vehicle including operator as well as othe...

  • Page 40: Warning

    Warning v03m01q potential hazard transporting flammable or dangerous material can lead to explosions. What can happen this can cause serious injury or death. How to avoid the hazard never transport flammable or dangerous material. While reading this operator’s guide, remember that: warning indicates...

  • Page 41: Riding The Vehicle

    Riding the vehicle to fully appreciate the pleasures and excitement of riding this vehicle, there are some basic rules and tips that you must follow. Some may be new to you while others may be common sense or obvious. Nonetheless, we ask that you take a few minutes to read this operator's guide comp...

  • Page 42

    • activate the brake lever and brake pedal to make sure the brakes fully apply. They must fully return when released. • check all brake line fittings for tight- ness and against leaks. • whit parking brake correctly ap- plied, activate the clutch lever. It must fully return when released. • check dr...

  • Page 43: Clothing

    Clothing actual weather conditions should help you decide how to dress. However, it is important that the operator always wear the appropriate protective clothing and apparel, including an approved helmet, eye protection, boots, gloves, long sleeved shirt and pants. This type of clothing will provid...

  • Page 44: Carrying Loads

    Carrying loads any load carried on the vehicle will affect the stability and control of the vehi- cle. For this reason, do not exceed the load limits of the vehicle's manufacturer. Always make sure the load is secured and cannot interfere with your proper con- trol. Always be aware that the “load” m...

  • Page 45: Design Limitation

    Observe the rule... “what you take in, carry out”. Do not litter. Do not start campfires unless you have permission to do so... And then only... Away from dry areas. The hazards you may create on the trail may cause injury to others or yourself, even at a later date. Respect farm lands. Always obtai...

  • Page 46: Uphill Driving

    Uphill driving due to configuration, this vehicle has excellent climbing ability, so much so that tipover is possible before traction is lost. For example, its common to encounter terrain situations where the top of the hill has eroded to a point that the hill peak rises very sharply. The vehicle ca...

  • Page 47

    To maintain proper control it is strongly advised that you keep your hands on the handlebar and within easy reach of all controls. The same holds true for your feet. To minimize the possibility of any leg or foot injury, keep your feet on the footrests at all times. Do not direct your toes outwards ...

  • Page 48

    V00a0vl water will affect the braking ability of your vehicle. Make sure you dry the brakes by applying them several times after the vehicle leaves the water. Mud or marsh lands may be encountered near water. Be prepared for sudden “holes” or changes in depth. Similarly so, be watchful of hazards su...

  • Page 49

    When riding in sand dunes it is advisable to equip the vehicle with an antenna type safety flag. This will help make your location more visible to others over the next sand dune. Proceed carefully should you see another safety flag ahead. Since the antenna type safety flag can snag and rebound on yo...

  • Page 50

    Uphill keep your body weight forward towards the top of the hill. Keep your feet on the footpegs and shift into low gear then accelerate and when necessary, change gear quickly as you climb. Do not over-speed since this may cause the front of the vehicle to lift from the ground and fall back on you....

  • Page 51

    Downhill keep your body weight rearwards. Apply the brake gradually to prevent skidding. Do not “coast” down the slope using solely engine compression or in neutral gear. V00a0yl ____________ safety information ___________ 49.

  • Page 52

    Side hilling this is one of the most risky types of riding since it may drastically change the balance of the vehicle. It should be avoided wherever possible. If it is necessary to do so however, it is important that you always keep your body weight on the upside of the slope... And be prepared to d...

  • Page 53: Routine Maintenance

    Routine maintenance once your ride completed, it is wise to remove any build up of snow, ice, mud and grime. Not only will this help you keep your vehicle longer and in good condition for resale but will eliminate potential hazards the next time you use the vehicle. Wash your vehicle in warm soapy w...

  • Page 54: Hang Tag

    Hang tag this vehicle comes with a hang tag and labels containing important safety infor- mation. Any person who rides this vehicle should read and understand this information before riding. V02m0fl 704901107 vmo2006-005-009_en 52 ___________ safety information ___________.

  • Page 55

    Important on product labels the following labels are on your vehicle and they should be considered perma- nent parts of the vehicle. If missing or damaged, they can be replaced free of charge. See an authorized can-am dealer. Note: the following illustrations used in this operator's guide are a gene...

  • Page 56: Usa And Canada Models

    Usa and canada models label 1 v01m01z label 2 v01m02z label 3 v02m05y label 4 v02m06y label 5 v01m07z label 6 v02m0gy 54 ___________ safety information ___________.

  • Page 57: Warning

    Label 7 (1*,1()$0,/ &(57,),&$7,21 67$1'$5')(/ (1*,1(',63/$&(0(17 (;+$867(0,66,21 &21752/6 )$0,//('(027(85 /,0,7('(6e0,66,216 '(/$)$0,//( &,1'5e( 6'(&2175Ð/( '(6e0,66,216 %&;;*& jn:ku+&12[ fp &$5% %20%$5',(55(&5($7,21$/352'8&76,1& 6((23(5$725¶6*8,'()250$,17(1$1&(63(&,),&$7,216 92,5*8,'('8&21'8&7(8532...

  • Page 58

    56 ___________ safety information ___________.

  • Page 59: Vehicle

    Vehicle information _____________________ 57.

  • Page 60: Engine And Vehicle

    How to identify your vehicle the main components of your vehi- cle (engine and frame) are identified by different serial numbers. It may sometimes become necessary to locate these numbers for warranty purposes or to trace your vehicle in the event of loss. These numbers are required by the authorize...

  • Page 61

    Noise emission control system regulation tampering with noise control system is prohibited! U.S. Federal law and canadian provincial laws may prohibit the following acts or the causing there of: 1. The removal or rendering inoperative by any person other than for purposes of maintenance, repair or r...

  • Page 62: Emission Requirements

    Emission requirements the california air resources board (carb) requires that your vehicle complies with applicable exhaust emissions standards during its useful life, when operated and maintained according to the instructions supplied. A non-compliance red label (as well as a green label) is obtain...

  • Page 63: Break-In Period

    Break-in period engine a break-in period of 10 operating hours is required before running the vehicle at sustained full throttle. Caution: never mix oil with fuel. This vehicle has a 4-stroke engine. Oil must be added to oil tank only. During this period, maximum throttle should not exceed 3/4. Howe...

  • Page 64

    Controls/components/instrument note: some controls/instruments/equipment are optional. V02a19l 1 16 14 6 13 5 19 15 4 21 9 7 8 18 17 5 3 2 6 62 ______________________.

  • Page 65

    V02a1cm 10 6 13 17 19 20 11 14 12 16 14 20 19 21 22 _____________________ 63.

  • Page 66: Warning

    While reading this operator’s guide, remember that: warning indicates a potential hazard that, if not avoided, could result in serious in- jury or death. Warning this vehicle may exceed the per- formance of other vehicles you may have ridden in the past. This category s (sport) is a high performance...

  • Page 67: 3) Clutch Lever

    V02i02z 1 2 1. Brake lever 2. To apply brake 3) clutch lever located on the left side of handlebar. When compressed, the clutch is dis- engaged. When released, the clutch is engaged. V02d02y 1 3 2 1. Clutch lever 2. To disengage 3. To engage warning always release the throttle when shifting gears. S...

  • Page 68: 5) Multi-Function Switch

    To release mechanism: squeeze front brake lever. Lever lock should automatically return to its original po- sition. Front brake lever should return to rest position. Always release park- ing brake before riding. 5) multi-function switch the multi-function switch is located on the left side of handle...

  • Page 69: 6) Fuel Tank Cap

    6) fuel tank cap unscrew counterclockwise and re- move cap to allow fuel tank filling then fully tighten clockwise. Warning always stop engine before re- fueling. Open cap slowly. If a differential pressure condition is noticed (whistling sound heard when loosening fuel tank cap) have vehicle inspec...

  • Page 70: 10) Fuel Valve

    V02i0wz 1 1. Front brake fluid reservoir 10) fuel valve located on right side under fuel tank. It is a 3-position rotary valve: off, on, res. Rotate the knob to align its point- er with on, off or res. Off stops fuel supply to carburetor. Caution: turn valve to off posi- tion when vehicle is not bei...

  • Page 71: 12) Tool Box

    12) tool box the tool box is located in the service compartment, near the air filter hous- ing. V02a0my 1 2 1. Storage compartment 2. Air filter housing the tool box contains tools for ba- sic maintenance and this operator’s guide. The tools included in the tool box are: – pliers (1) – screwdriver (...

  • Page 72: Warning

    V02l07y 2 1 1. Seat tab 2. Body hook warning periodically verify the seat lock pin and tighten if needed. Make sure seat is securely latched before rid- ing. 14) footpeg located on both sides of the vehicle. V02l0ny 1 1. Footpeg 15) foot brake pedal located in front of right footpeg. When pressed do...

  • Page 73: Warning

    V02i01z 1 1. Engine/transmission oil tank cap warning the oil tank can be hot. Do not touch with your hands. 18) tachometer the tachometer is located on the left side of the control panel. V02i0ty the tachometer indicates the revolu- tion per minute (rpm) of the engine. Multiply by 1000 to obtain an...

  • Page 74: 22) Choke Knob

    To remove the radiator cap, press and turn it counterclockwise. Reverse the removal procedure to install. V02c4vy 22) choke knob located under seat, on the lh side of the carburetor. This device provides a variable push/pull type knob to ease cold start. V02a1hy 1 2 3 under seat, on the lh side of c...

  • Page 75: Liquids

    Liquids while reading this operator’s guide, remember that: warning indicates a potential hazard that, if not avoided, could result in serious in- jury or death. Note: this section specifies the rec- ommended liquids and procedures to check their levels. Refer to mainte- nance for procedures to repl...

  • Page 76

    Oil viscosity sae 10w40 mineral oil is recommend- ed for summer time. For improved overall performance and all season application, use xp-s 5w40 synthetic oil (p/n 293 600 039). This is a special synthetic oil formulated for wet clutch type gear box. Caution: do not use other syn- thetic oil, synthe...

  • Page 77: Engine Coolant

    V02c3ny 3 1 2 1. Full 2. Add 3. Operating range to add oil, remove the dipstick. Place a funnel into the dipstick tube to avoid spillage. Add a small amount of oil and recheck oil level. Repeat the operation until oil level reaches the dipstick’s upper mark. Do not overfill. Properly tighten dipstic...

  • Page 78: Brake Fluid

    Brake fluid recommended fluid always use brake fluid meeting the specification dot 4 only. Caution: to avoid serious dam- age to the braking system, do not use fluids other than the recom- mended one, nor mix different fluids for topping up. Fluid level with vehicle on a level surface, check brake f...

  • Page 79: Operating Instructions

    Operating instructions general this vehicle has five-forward gears. To allow engine starting, the transmis- sion must be on neutral or squeeze the clutch lever to start in any gear. Pre-operation check warning the pre-operation check is very important prior to operating the vehicle. Always check the...

  • Page 80: Warning

    Press the engine start button and hold until engine starts. Release the engine start button imme- diately when engine has started. Warning do not apply throttle while start- ing. After a few seconds, move the lever to half position. Note: overusing choke may flood en- gine and make it hard to start....

  • Page 81: Post-Operation Care

    Remove key from ignition switch. Post-operation care when vehicle is used in salt-water environment (beach area, launching/ loading boats, etc.), rinsing the vehi- cle with fresh water is necessary to preserve vehicle and its components. Metallic parts lubrication is highly rec- ommended. Use xp-s l...

  • Page 82: Special Procedures

    Special procedures turn over when vehicle is turned over or stays tilted on the side, put the vehicle back on its wheels, then wait 3 to 5 minutes before starting the engine. Check red engine indicator lamp after restarting the engine. If lamp stays on after restarting the engine, stop it. Air bubbl...

  • Page 83: Cargo And Transportation

    Cargo and transportation while reading this operator’s guide, remember that: warning indicates a potential hazard that, if not avoided, could result in serious in- jury or death. Cargo warning this vehicle is not designed or manufactured to carry cargo or tow a trailer. If you decide to add accessor...

  • Page 84: Troubleshooting

    Troubleshooting engine does not turn 1. Ignition switch is in the off position. – place switch to the on position. 2. Transmission is not set on neutral. – set transmission either in neutral or squeeze the clutch lever. 3. Weak battery or loose connections. – check connections and terminals conditio...

  • Page 85

    Engine lacks acceleration or power 1. Fouled or damaged spark plugs. – check item engine turns over but fails to start. 2. Lack of fuel to engine. – check item engine turns over but fails to start. 3. Carburetor adjustments. – contact an authorized can-am dealer. 4. Engine is overheating (engine ind...

  • Page 86

    Unusual engine noise 1. Valve adjustment. – contact an authorized can-am dealer. 2. Chain tensioner plugged. – contact an authorized can-am dealer. 3. Timing chain wear. – contact an authorized can-am dealer. Vehicle cannot reach full speed 1. Engine. – see engine lacks acceleration or power. 2. Par...

  • Page 87

    Red engine indicator lamp stays on (cont’d) 3. Engine is overheating (engine indicator lamp (red) comes on). – check oil level in oil tank and refill if necessary. – ensure radiator is not obstructed. – check and clean radiator fins. See maintenance section. – reduce vehicle speed but try to keep it...

  • Page 88: Specifications

    Specifications model ds 650™ x engine type brp – rotax, 4 stroke. Double overhead camshaft engine, chain drive number of cylinder single cylinder number of valves 4 bucket tappet-operated valves displacement 652 cc (39.7 cu. In) bore standard 100 mm (3.9 in) stroke 83 mm (3.3 in) compression ratio 9...

  • Page 89

    Model ds 650™ x electrical make denso magneto generator type 290 w @ 6000 rpm ignition type cdi (capacitor discharge ignition) ignition timing not adjustable engine rpm limiter 7900 (any gear in forward) make ngk type dr 8 ea spark plug gap 0.6 to 0.7 mm (.024 to .027 in) number of spark plug 2 type...

  • Page 90

    Model ds 650™ x tires front pressure (up to 100 kg (220 lb)) rear 34.5 kpa (5 psi) maximum 21 kpa (3 psi) minimum front 22 x 7 x 10 size rear 20 x 10 x 9 wheels front 10 x 5.5 with reinforced ring size rear 9 x 8.5 with reinforced ring wheel nuts torque 53 n•m (39 lbf•ft) brakes front nissin hydraul...

  • Page 91

    Model ds 650™ x liquids oil type (engine and transmission) sae 10w40 mineral oil. Api classification sl or sj. Never use an engine oil with the api sm or ilsac gf-4 classification, using these oils in can-am atv wet clutch equipped vehicles will create clutch slippage or xp-s 5w40 synthetic oil. Do ...

  • Page 92

    90 ______________________.

  • Page 93: Maintenance

    Maintenance information _____________________ 91.

  • Page 94: General

    General while reading this operator’s guide, remember that: warning indicates a potential hazard that, if not avoided, could result in serious in- jury or death. Warning unless otherwise specified, engine should not be running for all mainte- nance procedures. Before performing any service or inspec...

  • Page 95: Maintenance Chart

    Maintenance chart the maintenance is very important, if you are not familiar with safe service prac- tices and adjustment procedures, see your authorized can-am dealer. Periodic maintenance chart initial inspection 10 h or 30 days or 400 km (250 mi) (to be performed by an authorized can-am dealer. T...

  • Page 96

    Periodic maintenance chart initial inspection 10 h or 30 days or 400 km (250 mi) (to be performed by an authorized can-am dealer. The initial maintenance is very important and must not be neglected.) 25 h or 1250 km (800 mi) 50 h or 2500 km (1600 mi) 100 h or 1 year or 5000 km (3100 mi) 200 h or 2 y...

  • Page 97

    Periodic maintenance chart initial inspection 10 h or 30 days or 400 km (250 mi) (to be performed by an authorized can-am dealer. The initial maintenance is very important and must not be neglected.) 25 h or 1250 km (800 mi) 50 h or 2500 km (1600 mi) 100 h or 1 year or 5000 km (3100 mi) 200 h or 2 y...

  • Page 98

    Periodic maintenance chart initial inspection 10 h or 30 days or 400 km (250 mi) (to be performed by an authorized can-am dealer. The initial maintenance is very important and must not be neglected.) 25 h or 1250 km (800 mi) 50 h or 2500 km (1600 mi) 100 h or 1 year or 5000 km (3100 mi) 200 h or 2 y...

  • Page 99: Engine/transmission

    Engine/transmission among other things, this section gives the procedures to replace the liquids. Refer to liquids for procedures to check levels and refill. Oil change and oil filter replacement oil and filter are to be replaced at the same time. Oil change should be done with a warm engine. Warnin...

  • Page 100: Coolant Replacement

    V02c05y 1 behind oil filter 1. Bleeding screw reinstall all removed parts then start the engine. Check if the red indica- tor lamp stays on. If so, repeat the bleeding procedure. If the red indica- tor lamp stays continually on, stop the engine and see an authorized can-am dealer. Ensure oil filter ...

  • Page 101: Air Filter

    V02a0cy 1 3 2 1. Air filter housing 2. Drain tube 3. Clamp note: if vehicle is used in dusty ar- eas, inspect more frequently than specified in maintenance chart. If liquid/deposits are found, squeeze and remove the clamp. Pull drain tubes out then empty it. Caution: do not start engine when liquid ...

  • Page 102: Valves Adjustment

    Squeeze foam to remove excess wa- ter. Let dry air filter and foam thor- oughly. Note: slight dust may be cleaned us- ing a low-pressure airgun. Blow com- pressed air backward of operating air flow. If air filter element or foam is dirty, replace with a new one. When the filter is dried, re-oil with...

  • Page 103: Radiator

    Installation for installation, reverse the removal procedure, pay attention to the follow- ing details: check: – insulated wool and change if it is deteriorated – the spark arrester condition, it must be free of breaks and holes. Re- place if necessary. Remove the old sealant joint and re- place by ...

  • Page 104: Clutch Cable Lubrication

    The release lever must locate on the spline in such a way that dimension a is obtained. See the following illustra- tion. Note: if necessary, unscrew the allen socket screw and withdraw re- lease lever. Replace the lever at the appropriate position then tighten sock- et screw to 8 n•m (71 lbf•in). V...

  • Page 105: Fuel System

    Fuel system carburetor see an authorized can-am dealer each year or after using the vehicle 100 hours or after 5000 km (3100 mi) to verify and clean the fuel system. Throttle cable lubrication the throttle cable must be lubricated with cable lubricant (p/n 293 600 041) or an equivalent. Warning alwa...

  • Page 106: Warning

    V00i03y insert the needle of spray can in the cable luber hole. Warning always wear eye protection and gloves when you lubricate a cable. Note: place a rag around the cable luber to prevent the lubricant splash. Put the lubricant until it passes through the cable. Reinstall the cable. Spray a little...

  • Page 107: Electrical

    Electrical warning unless otherwise indicated, al- ways turn ignition switch to the off position before performing any maintenance or repair on elec- trical system. Battery warning never charge a battery while in- stalled in vehicle. Removal disconnect black (-) cable first then red (+) cable. Warni...

  • Page 108: Bulb Replacement

    A15e0ky 1 2 typical 1. Fuse 2. Check if melted bulb replacement warning always turn the ignition switch to off position before replacing a de- fective bulb. Always check light operation after re- placement. Headlamp if the headlamp bulb is burnt: – remove front fascia. – remove rubber boot. V02g1my ...

  • Page 109

    V02a06y 2 2 1 1. Lens 2. Screws push bulb in and hold while turning counterclockwise to release. Install the new bulb by first pushing in while turning clockwise. Auxiliary headlight disconnect the auxiliary headlight then remove it from support. V02g0ny 2 1 1. Auxiliary headlight 2. Support remove ...

  • Page 110: Indicator Lamp

    Properly reinstall removed parts in the reverse order of their removal. Caution: never touch glass por- tion of an halogen bulb with bare fingers, it shortens its operating life. If glass is touched, clean it with isopropyl alcohol which will not leave a film on the bulb. Tachometer the bulb in the ...

  • Page 111: Drive Train

    Drive train swing arm and wheel hub inspection check these parts for damages (cracks, excessive play or corrosion pin-holes) at each 25 hours or at each 1250 km (800 mi). If one of these damages is detected do not use the vehicle and see an autho- rized can-am dealer. Warning never ride a vehicle wi...

  • Page 112: Drive Chain Slider

    V02h16y 1 2 4 3 1. Drive chain 2. Adjuster lock 3. Sprocket hub 4. Eccentric axle housing turn the axle forward to increase or backwards to decrease chain free play. Note: correct chain free play adjust- ment is 19 to 25.4 mm (3/4 to 1 in) at midway between sprockets. Tighten the rear axle lock bolt...

  • Page 113: Tires/wheels

    Tires/wheels warning when the tires are replaced, never install a bias tire with a radial tire. This combined application may create handling and/or stability problems. Do not mix tires of different size and/or design on the same axle. Front tire pairs or rear tire pairs must be the identical model ...

  • Page 114: Suspension

    Suspension caution: the ds 650 x is equipped with shock protectors. Open or remove them when the ambient temperature is high or when the vehicle is used intensive- ly. Otherwise, performance degra- dation or damage can be caused to the shock absorbers. Note: do not remove the shock pro- tectors if t...

  • Page 115: Warning

    V02j02y a a a. Same length rear shock warning the rear shock includes a damper unit that contains high pressure nitrogen gas. Do not attempt to disassemble the damper. Do not dispose of it. See an authorized can-am dealer. Spring preload spring preload may vary from rider to rider depending upon the...

  • Page 116

    Preload adjustment: to reduce: turn the shock spring adjuster counterclockwise for a light load and smooth condition. To increase: turn the shock spring adjuster clockwise for a firmer ride and rough condition. Rebound damping: to reduce: turn the shock adjuster counterclockwise for a light load and...

  • Page 117: Brakes

    Brakes front and rear brakes the front and rear brakes are hydraulic disc types. These brakes are self- adjusting and require no adjustment. Check brake line fittings tightness be- fore every ride. _____________________ 115.

  • Page 118: Body/frame

    Body/frame engine area check engine area for any damage and leaks. Ensure all hose clamps are properly secured and no hose is cracked, kinked or otherwise dam- aged. Inspect muffler, battery and reservoir fastening devices. Check electrical connections for corrosion and tightness. Replace or have da...

  • Page 119: Warning

    Storage and preseason preparation warning have an authorized can-am deal- er inspects fuel system integrity as specified in maintenance chart. When a vehicle is not in use for more than one month, proper storage is a necessity. See an authorized can-am dealer for proper procedures. When using your v...

  • Page 120

    118 _____________________.

  • Page 121: Warranty

    Warranty _____________________ 119.

  • Page 122: 2007 Can-Am

    Brp limited warranty north america: 2007 can-am tm atv 1) scope of the limited warranty bombardier recreational products inc. (“brp”)* warrants its 2007 can-am atv from defects in material or workmanship for the period and under the conditions described below. All genuine can-am atv parts and access...

  • Page 123: 5) What Brp Will Do

    3) conditions to have warranty coverage this warranty coverage is available only on 2007 can-am atvs purchased as new and unused by its first owner from a can-am dealer authorized to distrib- ute can-am atv products in the country in which the sale occurred (“can-am dealer”), and then only after the...

  • Page 124: 8) Transfer

    • damage resulting from accident, submersion, fire, theft, vandalism or any act of god; • operation with fuels, oils or lubricants which are not suitable for use with the product (see the operator’s guide); • water or snow ingestion; • incidental or consequential damages, or damages of any kind incl...

  • Page 125: 9) Consumer Assistance

    9) consumer assistance a) in the event of a controversy or a dispute in connection with this limited war- ranty, brp suggests that you try to resolve the issue at the dealership level. We recommend discussing the issue with the authorized dealer's service manager or owner. B) if the issue has not ye...

  • Page 126: 2007 Can-Am

    Brp international limited warranty: 2007 can-am tm atv 1) scope of the limited warranty bombardier recreational products inc. (“brp”) warrants its 2007 can-am atv from defects in material or workmanship for the period and under the conditions described below. All genuine can-am atv parts and accesso...

  • Page 127: 5) What Brp Will Do

    Routine maintenance outlined in the operator’s guide must be timely performed in order to maintain warranty coverage. Brp reserves the right to make warranty coverage contingent upon proof of proper maintenance. 4) what to do to obtain warranty coverage the customer must notify a servicing can-am di...

  • Page 128: 8) Transfer

    • incidental or consequential damages, or damages of any kind including without limitation towing, storage, telephone, rental, taxi, inconvenience, insurance coverage, loan payments, loss of time, loss of income. 7) limitations of liability this warranty is expressly given and accepted in lieu of an...

  • Page 129: 9) Consumer Assistance

    9) consumer assistance a) in the event of a controversy or a dispute in connection with this limited war- ranty, brp suggests that you try to resolve the issue at the dealership level. We recommend discussing the issue with the authorized dealer's service manager or owner. B) if further assistance i...

  • Page 130

    Privacy obligation/disclaimer we wish to inform you that your coordinates will be used for safety and warranty purposes. Sometimes, we also use the coordinates of our clients to inform them about our products and to present them offers. Should you prefer not to receive information on our product, se...

  • Page 131

    Change of address/ownership if your address has changed or if you are the new owner of the atv, be sure to notify brp by either: – mailing one of the following card below; – north america only: calling at (715) 848-4957 (usa) or (819) 566-3366 (canada); – notifying an authorized can-am dealer. In ca...

  • Page 132

    130 _____________________.

  • Page 133

    Change of address/ownership if your address has changed or if you are the new owner of the atv, be sure to notify brp by either: – mailing one of the following card below; – north america only: calling at (715) 848-4957 (usa) or (819) 566-3366 (canada); – notifying an authorized can-am dealer. In ca...

  • Page 134

    132 _____________________.

  • Page 135: Warning

    Atv model no. Vehicle identification number (v.I.N.) engine identification number (e.I.N.) owner: purchase date year month day warranty expiry date year month day to be completed by the dealer at the time of the sale. Dealer imprint area name no. Street apt city state/province zip/postal code v00a2i...

  • Page 136

    Vmo2007 ds650 x ang.Fh10 mon apr 10 11:12:50 2006 page 1 composite c m y cm my cy cmy k.