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Can-Am DS 90 Operator's Manual

Other manuals for DS 90: Operator's Manual

Summary of DS 90

  • Page 1

    This vehicle can be hazardous to operate. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions. Severe injury or death can result if you do not follow these instructions: • before you o...

  • Page 2: Warning

    Warning your vehicle can be hazardous to operate. A collision or rollover can occur quickly if you fail to take proper precautions, even during routine maneuvers such as turning and driving on hills or over obstacles. For your safety, understand and follow all the warnings contained in this operator...

  • Page 3: Foreword

    Foreword deutsch dieses handbuch ist möglicherweise in ihrer landessprache verfügbar. Bitte wenden sie sich an ihren händler oder besuchen sie: www.Operatorsguide.Brp.Com . English this guide may be available in your language. Check with your dealer or go to: www.Operatorsguide.Brp.Com . Español es ...

  • Page 4: Age Recommendation

    Foreword age recommendation these vehicles are a category "y" (youth model), always follow this age recommendation: – ds 90™ and ds 90 x vehicles are a category y-10+ and should be used by children age 10 or older under adult supervision, or by an operator age 16 or older. – also, never allow contin...

  • Page 5: Notice To Parents

    Foreword notice to parents review this operator’s guide with any user of the vehicle. Please take time with the children to review the instructions on its safe and proper use, and pay particular attention to the on-product safety labels, before allowing them to ride the vehicle. Understand the contr...

  • Page 6: Table Of Contents

    Table of contents foreword . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1 know before you go . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 7

    Table of contents controls/instruments/equipment (cont’d) 5) transmission lever. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64 6) multifunction switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ...

  • Page 8

    Table of contents maintenance procedures (cont’d) lights. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 drive chain and sprockets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . ....

  • Page 9: Safety

    Safety information ________ safety information ________ 7.

  • Page 10: General Precautions

    General precautions avoid carbon monoxide poisoning all engine exhaust contains carbon monoxide, a deadly gas. Breathing car- bon monoxide can cause headaches, dizziness, drowsiness, nausea, confu- sion and eventually death. Carbon monoxide is a colorless, odor- less, tasteless gas that may be prese...

  • Page 11: Special Safety Messages

    Special safety messages this vehicle is not a toy and can be hazardous to operate. – this vehicle handles differently from other vehicles. A collision or rollover can occur quickly if you fail to take proper precautions, even during routine maneuvers such as turning and driving on hills or over obst...

  • Page 12

    Special safety messages – always follow proper procedures for climbing hills as described fur- ther in this operator’s guide. Check the terrain carefully before you start up any hill. Never climb hills with excessively slippery or loose sur- faces. Shift your weight forward. Never open the throttle ...

  • Page 13

    Special safety messages – never load a youth model vehicle. – never operate this vehicle without proper instruction. Take a train- ing course. All operators should receive training from a certified in- structor. ________ safety information ________ 11.

  • Page 14: Operation Warnings

    Operation warnings the following warning and their format have been requested by the united states consumer product safety commission and are required to be in the operator’s guide for all atvs. Note: the following illustrations are general representations only. Your model may differ. Warning potent...

  • Page 15: Warning

    Operation warnings warning 10 10 potential hazard failure to follow the age recommendations for this vehicle. What can happen use by children of atvs that are not recommended for their age can lead to severe injury or death of the child. Even though a child may be within the age group for which this...

  • Page 16: Warning

    Operation warnings warning potential hazard carrying a passenger on this vehicle. What can happen greatly reduces your ability to balance and control this vehicle. Could cause an accident, resulting in harm to you and/or your passenger. How to avoid the hazard never carry passenger. Even with a long...

  • Page 17: Warning

    Operation warnings warning potential hazard operating this vehicle on paved surfaces. What can happen the tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handling and control of this vehicle, and may cause the vehicle to go out of control. How t...

  • Page 18: Warning

    Operation warnings warning potential hazard operating this vehicle on public streets, roads or highways. What can happen you can collide with another vehicle. How to avoid the hazard never operate this vehicle on any public street, road or highway, even a dirt or gravel one. In many states or provin...

  • Page 19: Warning

    Operation warnings warning potential hazard riding this vehicle without wearing an approved helmet, eye protection and protective clothing. What can happen the following items concern all atv's operator: – riding without an approved helmet increases the chances of a severe head injury or death in th...

  • Page 20: Warning

    Operation warnings warning v00a07q potential hazard using this vehicle with drugs or alcohol. What can happen could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident or death. How to avoid the hazard never use ...

  • Page 21: Warning

    Operation warnings warning v00a08q potential hazard operating this vehicle at excessive speeds. What can happen increases your chances of losing control of the vehicle, which can result in an accident. How to avoid the hazard always travel at a speed which is appropriate for the terrain, visibility ...

  • Page 22: Warning

    Operation warnings warning potential hazard attempting wheelies, jumps and other stunts. What can happen increases the chance of an accident, including an overturn. How to avoid the hazard never attempt stunts, such as wheelies or jumps. Do not try to show off. Warning potential hazard failure to in...

  • Page 23: Warning

    Operation warnings warning potential hazard riding on frozen waterways. What can happen breaking through the ice can lead to severe injury or death. How to avoid the hazard never ride this vehicle on a frozen surface before you are sure the ice is thick enough and sound enough to support the vehicle...

  • Page 24: Warning

    Operation warnings warning potential hazard failure to use extra care when operating this vehicle on unfamiliar terrain. What can happen you can come upon hidden rocks, bumps, or holes without enough time to react. Could result in the vehicle overturning or loss of control. How to avoid the hazard g...

  • Page 25: Warning

    Operation warnings warning potential hazard failure to use extra care when operating on excessively rough, slippery or loose terrain. What can happen could cause loss of traction or vehicle control, which could result in an acci- dent, including an overturn. How to avoid the hazard do not operate on...

  • Page 26: Warning

    Operation warnings warning potential hazard turning improperly. What can happen vehicle could go out of control, causing a collision or overturn. How to avoid the hazard always follow proper procedures for turning as described further in this op- erator’s guide. Practice turning at low speeds before...

  • Page 27: Warning

    Operation warnings warning potential hazard operating on excessively steep hills. What can happen the vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills. How to avoid the hazard never operate this vehicle on hills too steep for the vehicle or for your abi...

  • Page 28: Warning

    Operation warnings warning potential hazard climbing hills improperly. What can happen could cause loss of control or cause vehicle to overturn. How to avoid the hazard always follow proper procedures for climbing hills as described further in this operator’s guide. Always check the terrain carefull...

  • Page 29: Warning

    Operation warnings warning potential hazard going down a hill improperly. What can happen could cause loss of control or cause vehicle to overturn. How to avoid the hazard always follow proper procedures for going down hills as described further in this operator’s guide. Note: a special technique is...

  • Page 30: Warning

    Operation warnings warning potential hazard improperly crossing hills or turning on hills. What can happen could cause loss of control or cause vehicle to overturn. How to avoid the hazard never attempt to turn the vehicle around on any hill until you have mastered the turning technique as described...

  • Page 31: Warning

    Operation warnings warning potential hazard stalling, rolling backwards or improperly dismounting while climbing a hill. What can happen could result in vehicle overturning. How to avoid the hazard use proper gear and maintain steady speed when climbing a hill. If you lose all forward speed: keep yo...

  • Page 32: Warning

    Operation warnings warning potential hazard improperly operating over obstacles. What can happen could cause loss of control or a collision. Could cause the vehicle to overturn. How to avoid the hazard before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, s...

  • Page 33: Warning

    Operation warnings warning potential hazard skidding or sliding improperly. What can happen you may lose control of this vehicle. You may also regain traction unexpectedly, which may cause the vehicle to overturn. How to avoid the hazard learn to safely control skidding or sliding by practicing at l...

  • Page 34: Warning

    Operation warnings warning potential hazard operating this vehicle through deep or fast flowing water. What can happen tires may float, causing loss of traction and loss of control, which could lead to an accident. How to avoid the hazard never operate this vehicle in fast flowing water or in water ...

  • Page 35: Warning

    Operation warnings warning potential hazard improperly operating in reverse. What can happen you could hit an obstacle or person behind the vehicle, resulting in serious injury. How to avoid the hazard when you select reverse gear, make sure there are no obstacles or people behind the vehicle. When ...

  • Page 36: Warning

    Operation warnings warning potential hazard operating this vehicle with improper tires, or with improper or uneven tire pressure. What can happen use of improper tires on this vehicle, or operation of this vehicle with improper or uneven tire pressure, may cause loss of control, tire blow outs, tire...

  • Page 37: Warning

    Operation warnings warning potential hazard operating this vehicle with improper modifications. What can happen improper installation of accessories or modification of this vehicle may cause changes in handling which in some situations could lead to an acci- dent. How to avoid the hazard never modif...

  • Page 38: Warning

    Operation warnings warning potential hazard overloading this vehicle, carrying or towing cargo improperly. What can happen could cause changes in vehicle handling which could lead to an accident. How to avoid the hazard never load cargo on this vehicle. Never tow cargo or another vehicle with this v...

  • Page 39: Warning

    Operation warnings warning v0 3m 0 1 q potential hazard transporting flammable or dangerous material can lead to explosions. What can happen this can cause serious injury or death. How to avoid the hazard never transport flammable or dangerous material. ________ safety information ________ 37.

  • Page 40: Riding The Vehicle

    Riding the vehicle to fully appreciate the pleasures and excitement of riding this vehicle, there are some basic rules and tips that you must follow. Some may be new to you while others may be common sense or obvious. Please take the time to study this operator's guide and all on-product safety labe...

  • Page 41

    Riding the vehicle pre-ride inspection check list what to do before starting the engine (key off) items to be inspected inspection to perform ✔ check fuel and engine oil. Fluids check brake system for fluid leaks (ds 90 x). Leaks check for any leaks under vehicle. Steering check if steering operates...

  • Page 42

    Riding the vehicle what to do before starting the engine (key on) items to be inspected inspection to perform ✔ check operation of engine oil/temperature indicator lamp (during first few seconds of key on). Indicator lamps ensure the n (neutral) and r (reverse) indicator lamps come on as applicable ...

  • Page 43: Clothing

    Riding the vehicle clothing actual weather conditions should help you decide how to dress. Always dress for the coldest weather expected. Thermal underwear next to the skin provides good insulation. It is important that the operator always wears the appropriate protective clothing and apparel, inclu...

  • Page 44: Carrying A Passenger

    Riding the vehicle carrying a passenger this vehicle is designed specifically to carry an operator only. Even with a long seat, this vehicle is not designed nor intended to carry passenger(s). Carrying passenger(s) may affect the stability and your control of the vehicle. Carrying loads never load c...

  • Page 45: Design Limitation

    Riding the vehicle this vehicle can cause ohv wildfires if debris builds up near the exhaust or other engine hot spots and ignites then falls off into dry grass. Avoid riding in wet areas, through muskeg or tall grass, where debris can build up. Should you ride in those areas, inspect and remove all...

  • Page 46

    Riding the vehicle constantly watch the terrain ahead for sudden changes in slopes or obstacles, such as rocks or stumps, that may cause loss of stability, resulting in tip-over or rollover. Never operate the vehicle if the controls do not function normally. When operating in reverse, check that the...

  • Page 47: Warning

    Riding the vehicle drop-offs this vehicle will “bottom-out“ and usually stop if either the front or rear wheels are driven over a drop-off. If the drop is sharp or deep, the vehicle will nose dive and tip over. Warning avoid negotiating drop-offs. Reverse and select an alternate route. Riding on sno...

  • Page 48: Riding Techniques

    Riding the vehicle at the end of each ride it is a good practice to clean the vehicle body and all moving components (brakes, steering components, drive lines, controls, etc.) from any snow or ice accumulations. Wet snow will turn to ice during the shut down period and become more difficult to remov...

  • Page 49

    Riding the vehicle even though there is an adequate suspension system on this vehicle, there are “washboard” or rough terrain conditions that will make you feel uncomfortable and can even cause a back injury. “posting“ or riding in a crouched position will often be required. Slow down and allow your...

  • Page 50

    Riding the vehicle if your route crosses frozen waterways, make sure the ice is thick enough and sound enough to support the total weight of yourself, the vehicle and its load. Be ever watchful of open water... It is a sure indication that the ice thickness will vary. If in doubt, do not attempt to ...

  • Page 51

    Riding the vehicle vmo2012-012-525 if you do get into a slide or skid, it may help to turn the handlebar in the direction of the skid until you regain control. Never jam the brakes and lock the wheels. Respect and follow all posted trail signs. They are there to help you and others. Obstacles in the...

  • Page 52

    Riding the vehicle uphill before trying to climb a hill, keep these things in mind. Hill climbing should only be attempted by experienced operators. Start on shallow slopes. Always drive straight uphill and keep your body weight forward towards the top of the hill. Keep your feet on the footrests, s...

  • Page 53

    Riding the vehicle downhill keep your body weight rearwards. Apply the brake gradually to prevent skidding. Do not “coast“ down the slope using solely engine compression or in neutral gear. Try to avoid steep inclines. If you're not careful, you could tip over when going down hills. Vmo2012-012-523 ...

  • Page 54: Warning

    Riding the vehicle side hilling this is one of the most risky types of riding since it may drastically change the bal- ance of the vehicle. It should be avoided wherever possible. However, if it is nec- essary to do so, it is important that you always keep your body weight on the up- side of the slo...

  • Page 55: Hang Tag

    Important on product labels hang tag this vehicle comes with a hang tag containing important information. Any person who rides this vehicle should read and understand this information be- fore riding. Warning – locate and read operator's guide. Improper atv use can result in se- vere injury or death...

  • Page 56

    Important on product labels 704901107 vmo2006-005-009_en 54 _______ safety information ________.

  • Page 57: Vehicle Safety Labels

    Important on product labels vehicle safety labels read and understand all the safety labels on your vehicle. These labels are affixed to your vehicle for the safety of the operator or bystanders. The safety labels on your vehicle should be considered permanent parts of the ve- hicle. If missing or d...

  • Page 58: Warning

    Important on product labels label 1 warning – locate and read operator's guide. Improper atv use can result in severe injury or death. Follow all instructions and warnings. – always wear ear protection. – always use an approved helmet and protective gear. – never use on public roads. – never carry p...

  • Page 59: Warning

    Important on product labels label 4 warning – locate and read operator's guide. – improper overloading or tire pressure can cause loss of con- trol, resulting in severe in- jury or death. – always maintain proper tire pressure as shown. – never exceed the vehicle load capacity of 70 kg (150 lb), in-...

  • Page 60: Compliance Labels

    Important on product labels compliance labels these labels indicate vehicle's compliance. V00m03y2 location: lower right front tube of the frame engine family permeation family certification standard (fel) engine displacement exhaust emission control system famille de moteur famille de permeation li...

  • Page 61: Vehicle

    Vehicle information _______________ 59.

  • Page 62

    Controls/instruments/equipment 3, 4 6 7 8 7 2 5 1 9 11 1 2 1 0 vmo2010-003-101_b typical 60 ______________.

  • Page 63: 1) Throttle Lever

    Controls/instruments/equipment note: this section provides basic information on the functions of the var- ious controls of your vehicle. For more details on how to operate a control in conjunction with others, refer to op- erating instructions further in this section. 1) throttle lever the throttle ...

  • Page 64: Warning

    Controls/instruments/equipment speed setting ds 90 and ds 90 x factory limited speed 24 km/h (15 mph) maximum unrestricted speed 48 km/h (30 mph) warning when traveling downhill, grav- ity can increase the vehicle speed above the desired maximum speed set using the speed limiter screw. Warning impro...

  • Page 65: 3) Lh Brake Lever

    Controls/instruments/equipment vmo2008-020-005_a typical 1. Brake lever 2. To apply brake 3) lh brake lever the lh brake lever is located on the lh side of the handlebar. When pulled in, the rear brake is ap- plied. When released, it should auto- matically return to its original position. Braking ef...

  • Page 66: 5) Transmission Lever

    Controls/instruments/equipment ds 90 x only vmo2008-020-014_a lh brake lever step 1: squeeze brake lever and maintain step 2: push lever lock all models to release the parking brake mech- anism: squeeze brake lever. Lever lock should automatically return to its original position. Brake lever should ...

  • Page 67: Warning

    Controls/instruments/equipment warning before operating the vehicle in re- verse, ensure the path behind is clear of obstacles or bystanders. Brp recommends that you remain seated. Avoid standing up. Your weight could shift forward against the throttle lever causing an un- expected acceleration and ...

  • Page 68: 7) Indicator Lamps

    Controls/instruments/equipment vmo2009-004-005_c 1. Engine start button choke lever this device features a variable position lever used to ease starting a cold en- gine. The off position is used when the en- gine is warm. Vmo2009-004-005_d off position the full choke position is used when the engine...

  • Page 69: 8) Ignition Switch

    Controls/instruments/equipment reverse lamp (red) when lit, it indicates the transmission is in reverse position. 8) ignition switch the ignition switch is located in the middle of the handlebar. It is a key-operated, 2 position switch: off and on. Vmo2008-008-012_a ignition switch 1. Off position 2...

  • Page 70: 10) Seat Latch

    Controls/instruments/equipment res (reserve) when the normal supply of fuel in the tank is used up (on position), an emer- gency supply of fuel is available by turn- ing the valve to res. Use the res posi- tion only when the on supply is empty. When in reserve, refuel as soon as pos- sible. Be sure ...

  • Page 71: 12) Front Storage

    Controls/instruments/equipment vmo2008-008-020_a 1. Tool kit 12) front storage compartment a convenient area to carry personal ar- ticles. Vmo2008-008-022_a typical 1. Front storage compartment 2. Cover latch to open storage compartment cover, gently pull and hold latch while lifting cover. Vmo2008-...

  • Page 72: Fuel

    Fuel fuel requirements notice always use fresh gaso- line. Gasoline will oxidize; the re- sult is loss of octane, volatile com- pounds, and the production of gum and varnish deposits which can damage the fuel system. Alcohol fuel blending varies by coun- try and region. Your vehicle has been designe...

  • Page 73

    Fuel vmo2015-004-501 typical — fuel tank cap 4. Insert the spout in the filler neck. 5. Pour fuel slowly to allow time for the air in the tank to escape and prevent fuel flow back. Be careful not to spill fuel. 6. Stop fuelling when the fuel reaches the bottom of filler neck. Do not overfill. 7. Ful...

  • Page 74: Break-In Period

    Break-in period operating during break-in a break-in period of 10 operating hours is required before running the vehicle at sustained full throttle. After the break-in period, the vehicle should be inspected by an authorized can-am dealer. Refer to mainte- nance information . Engine during the break...

  • Page 75: Operating Instructions

    Operating instructions starting the engine (basic procedure) warning always proceed with the pre-ride inspection as described in the safety information section prior to operating the vehicle. Al- ways check for proper operation of critical controls, safety features and mechanical components be- fore...

  • Page 76: Using The Choke To Start

    Operating instructions note: throttle assist may be used to help start the engine faster. Press the throttle lever slightly; if it is pressed too much, the choke system will not be ac- tivated. Vmo2008-020-003_a typical 1. Throttle lever 2. To accelerate 3. To decelerate release the engine start but...

  • Page 77: Stopping The Engine

    Operating instructions cold weather (above 0°c (32°f)) in temperatures above 0°c (32°f), place choke lever at 75% of full choke position. After engine starts, leave choke at 75% for 20 seconds and then set choke lever to off position. Vmo2009-004-005_d off position warm engine starting no choke is n...

  • Page 78: Tune Your Ride

    Tune your ride suspension adjustment warning suspension adjustment could af- fect vehicle handling. Always take time to familiarize yourself with the vehicle's behavior after any suspension adjustment has been made. Warning left and right front shock adjust- ment must always be set to the same posit...

  • Page 79: Warning

    Tune your ride vmo2008-008-030_a ds 90 — rear suspension 1. Rear spring 2. Turn adjusting cam vmo2008-020-011_a ds 90 x — rear suspension 1. Rear spring 2. Loosen locking ring 3. Turn adjustment ring while reading this operator’s guide, remember that: warning indicates a potential hazard that, if no...

  • Page 80: Vehicle Transportation

    Vehicle transportation when transporting this vehicle, secure it to a trailer using suitable tie-downs. Use of ordinary ropes is not recom- mended. Warning do not tow this vehicle behind a car or other vehicle. Use a trailer. Never tip this vehicle on end for transporting. The vehicle must be in its...

  • Page 81: Maintenance

    Maintenance _______________ 79.

  • Page 82: Break-In Inspection

    Break-in inspection brp suggests that after the first 5 hours or 100 km (62 mi) of operation, whichever comes first, your vehicle be inspected by an authorized can-am dealer. The break-in inspection is very important and must not be neglected. Note: the break-in inspection is at the expense of the v...

  • Page 83: Break-In Inspection Chart

    Break-in inspection break-in inspection chart replace adjust tighten lubricate clean break-in inspection chart inspect engine engine oil x valve clearance x x fuel system fuel lines and connections x throttle cable/housing x x carburetor x idle speed x electrical system spark plug x x battery x batt...

  • Page 84: Maintenance Schedule

    Maintenance schedule maintenance is very important for keeping your vehicle in safe operating condition. Proper maintenance is the owner's responsibility. The vehicle should be serviced as per maintenance schedule. The maintenance schedule does not exempt the pre-ride inspection. Warning failure to ...

  • Page 85

    Maintenance schedule maintenance schedule weekly monthly once a year or every 100 hours every 2 years or 200 hours a: adjust c: clean i: inspect l: lubricate r: replace to be performed by part/task legend fuel system fuel lines and connections i dealer fuel filter r dealer throttle cable/housing i, ...

  • Page 86

    Maintenance schedule maintenance schedule weekly monthly once a year or every 100 hours every 2 years or 200 hours a: adjust c: clean i: inspect l: lubricate r: replace to be performed by part/task legend gearbox gearbox oil r dealer — steering system handlebar fasteners i dealer steering knuckles (...

  • Page 87: Maintenance Procedures

    Maintenance procedures this section includes instructions for basic maintenance procedures. If you have the necessary mechanical skills and the required tools, you can per- form these procedures. If not, see your authorized can-am dealer. Other important items in the mainte- nance schedule that are ...

  • Page 88

    Maintenance procedures completely tighten dipstick. Recommended engine oil for the summer season, use xps 4-stroke synth. Blend oil (sum- mer) (p/n 293 600 121). For the winter season, use xps 4-stroke synthetic oil (all cli- mate) (p/n 293 600 112). Note: the xps oil is specially formu- lated and t...

  • Page 89: Oil Strainer

    Maintenance procedures remove dipstick. Vmo2008-008-021_a typical — rh side of engine 1. Dipstick clean the drain plug area. Place a drain pan under the engine drain plug area. Unscrew drain plug. Vmo2008-008-044_a lh side of engine 1. Drain plug allow sufficient time for all the oil to flow out of ...

  • Page 90: Air Filter

    Maintenance procedures to clean oil strainer, use a solvent, then dry using compressed air. Caution always wear ap- propriate skin and eye protection. Chemicals can cause skin rash and eye injury. Note: check cover o-ring and replace it if necessary. Vmo2006-014-037_a typical 1. Cover 2. O-ring 3. S...

  • Page 91: Air Filter Housing

    Maintenance procedures vmo2015-004-502_a 1. Air filter air filter maintenance and replacement for light maintenance on air filter, com- pressed air can be used to remove dust from air filter. For any other condition, replace air fil- ter. Notice engine performance degradation or severe damage can oc...

  • Page 92: Air Injection Valve

    Maintenance procedures when liquids or deposits are found, air filter and housing must be inspected, dried or replaced depending on its con- dition. Air injection valve air injection valve location air injection valve is located on the lh side of the vehicle underneath front fender. Vmo2013-004-007_...

  • Page 93: Cvt Cover

    Maintenance procedures vmo2008-020-013_a ds 90 x 1. Muffler cover 2. Remove screws remove the spark arrester from the muffler. Vmo2008-008-041_a 1. Spark arrester 2. Muffler tip remove carbon deposits from the spark arrester using a brush. Note: use a soft brush and be careful to avoid damaging spar...

  • Page 94

    Maintenance procedures the only way to ensure the level is cor- rect is to drain the gearbox and refill it with the specified quantity of the recommended gearbox oil. Refer to gearbox oil change for proce- dure. Gearbox oil change place the vehicle on a level surface. Remove the air filter housing f...

  • Page 95: Throttle Cable

    Maintenance procedures allow enough time for oil to flow out of gearbox. Reinstall drain plug and washer and torque to 16.0 n•m ± 1.6 n•m (142 lbf• in ± 14 lbf• in ). Remove gearbox oil filler plug and re- fill gearbox using 165 ml (6 u.S. Oz) of xps chaincase oil (p/n 415 129 500) or an equivalent ...

  • Page 96: Spark Plug

    Maintenance procedures vmo2008-008-028_a 1. Rubber protector loosen lock nut and turn the adjuster to obtain proper adjustment. Note: measure throttle free play at the tip of throttle lever. Tighten locking nut and reinstall protec- tor. Vmo2008-008-027_a 1. Lock nut 2. Adjuster with the transmissio...

  • Page 97: Battery

    Maintenance procedures vmo2008-008-035_a 1. Spark plug if possible, clean spark plug and cylin- der head with pressurized air. Caution always wear safety goggles when using pressurized air. Unscrew and remove spark plug com- pletely. Spark plug installation prior to installation, make sure the con- ...

  • Page 98: Fuse

    Maintenance procedures remove battery from vehicle. Battery cleaning clean battery, battery casing, cables and battery posts using a solution of baking soda and water. Remove corrosion from battery cable terminals and battery posts using a firm wire brush. Battery top should be cleaned using a soft ...

  • Page 99: Drive Chain And Sprockets

    Maintenance procedures vmo2008-008-038_a remove rubber protector 1. Rubber protector vmo2008-008-039_a push and turn bulb holder counterclockwise 1. Bulb holder vmo2008-008-040_a pull on bulb to remove then replace bulb 1. Bulb drive chain and sprockets drive chain and sprocket inspection notice rep...

  • Page 100

    Maintenance procedures vmo2008-008-048_a 1. Drive chain roller sprockets check the sprocket axle and pinion for distortion, excessive wear or other damages. Replace if necessary. V02h02 y 1 2 1. Good 2. Replace drive chain lubrication the drive chain should be checked for proper lubrication before e...

  • Page 101: Tires And Wheels

    Maintenance procedures vmo2008-008-047_a typical 1. Chain adjuster 2. Chain adjuster lock nut 3. Chain adjuster nut the drive chain deflection should be between 44 mm to 57 mm (1.7 in to 2.2 in) up and down. V06h06 y free-play: 44 mm to 57 mm (1.7 in to 2.2 in) 7. When properly adjusted, tighten cha...

  • Page 102: Steering System

    Maintenance procedures check tires and rims for damage and wear. Replace if necessary. Wheel bearing condition push and pull on the top of each wheel to check for free play. See an autho- rized can-am dealer if any free play is felt. V07h0 3y typical wheel removal and installation loosen but do not ...

  • Page 103: Mechanical Brakes

    Maintenance procedures suspension lubrication rear suspension lubricate swing arm pivots. Use synthetic suspension grease (p/n 293 550 033) or an equivalent. Vmo2006-014-061_a lh side of vehicle 1. Cvt duct 2. Grease fitting mechanical brakes (ds 90) mechanical brake inspection warning any brake sys...

  • Page 104

    Maintenance procedures front brake cable adjustment fully tighten all adjustment screws on brake cables. Vmr2008-106-010_a 1. Adjustment screws on lever vmr2008-102-009_a 1. Adjustment screws on cables press brake lever. Adjust cable link so it is parallel to cable support. Turn adjustment screws on...

  • Page 105: Warning

    Maintenance procedures verify if the brake lever works properly and that it comes back to its original po- sition. Lower the vehicle on the ground. Hydraulic brakes (ds 90 x) warning new brakes will not perform to their maximum efficiency until after their initial break-in is com- plete. Use extra c...

  • Page 106: Frame

    Maintenance procedures with vehicle on a level surface, check brake fluid in reservoirs for proper level. They should be above the min. Mark. Note: the reservoir is full when the fluid reaches the top of the window. Add fluid as required. Do not overfill. Clean filler cap before removing. Vmr2008-10...

  • Page 107: Vehicle Care

    Vehicle care post-operation care when the vehicle is used in a salt- water environment, rinsing the vehicle with fresh water is necessary to pre- serve the vehicle and its components. Lubrication of metal parts is highly rec- ommended. Use xps lube (p/n 293 600 016). This must be performed at the en...

  • Page 108: Warning

    Storage and preseason preparation warning have an authorized can-am dealer inspect the fuel system integrity as specified in maintenance schedule . When a vehicle is not in use for a period of four months, proper storage is a ne- cessity. See an authorized can-am dealer for proper procedures. When u...

  • Page 109: Technical

    Technical information ______________ 107.

  • Page 110: Vehicle Identification

    Vehicle identification the main components of your vehicle (engine and frame) are identified using different serial numbers. It may some- times become necessary to locate these numbers for warranty purposes or to trace your vehicle in the event of loss. These numbers are also required by the authori...

  • Page 111

    Ddd2009-001 the ec-declaration of conformity does not appear in this version of the operator's guide. Please refer to the printed version that was delivered with your vehicle. En.

  • Page 112: Specifications

    Specifications model ds 90 ds 90 x engine type 4-stroke, forced air cooled number of cylinders single horizontal cylinder displacement 89.53 cm³ (5.5 in³) starting electric/kick start type for the summer season, use xps 4-stroke synth. Blend oil (summer) (p/n 293 600 121) . For the winter season, us...

  • Page 113

    Specifications model ds 90 ds 90 x electrical ignition type cdi (capacitor discharge ignition) make ngk type cr7hsa gap 0.6 mm to 0.7 mm (.024 in to .028 in) spark plug quantity 1 type maintenance free battery volt 12 volts, 4 a•h starting system electric start/kick start daytime running light bulb ...

  • Page 114

    Specifications model ds 90 ds 90 x wheels front 8 x 5.5 ds 90 x: 10 x 5.5 size rear 8 x 7 ds 90 x: 8 x 8.5 wheel nut torque front and rear 40 n•m ± 4 n•m (30 lbf•ft ± 3 lbf•ft) brakes front mechanical, drum ds 90 x: hydraulic, disc rear mechanical, drum ds 90 x: hydraulic, disc parking device lh bra...

  • Page 115: Troubleshooting

    Troubleshooting ______________ 113.

  • Page 116: Troubleshooting Guidelines

    Troubleshooting guidelines engine does not crank 1. Ignition switch is in the off position. – place switch to the on position. 2. Burnt fuse. – check main supply fuse. 3. Weak battery or loose connections. – check connections and condition of terminals. – have the battery checked. – contact an autho...

  • Page 117

    Troubleshooting guidelines engine turns over but fails to start (cont’d) 5. Spark plug/ignition (no spark). – remove spark plug from engine and reconnect it to spark plug cap. – ensure the ignition switch is set to on, and the emergency engine stop switch is set to the run position. – start engine w...

  • Page 118

    Troubleshooting guidelines engine backfire 1. Exhaust system leakage. – contact an authorized can-am dealer. 2. Engine is running too hot. – see engine lacks acceleration or power. 3. Ignition timing is incorrect or there is an ignition system failure. – contact an authorized can-am dealer. 4. Impro...

  • Page 119: Warranty

    Warranty ______________ 117.

  • Page 120: Can-Am

    Brp international limited warranty: 2015 can-am tm atv 1) scope of the limited warranty bombardier recreational products inc. ( "brp" )* warrants its 2015 can-am atv sold by can-am atv distributors or dealers authorized by brp to distribute can-am atvs ( "can-am atv distributor/dealer" ) outside of ...

  • Page 121

    3) exclusions – are not warranted the following are not warranted under this limited warranty under any circum- stances: – normal wear and tear; – routine maintenance items, tune ups, adjustments; – damage caused by negligence or failure to provide proper maintenance and/or storage, as described in ...

  • Page 122: Under This Warranty

    Would contravene that law, or cause any part of these terms and conditions to be void. The benefits given to you under this limited warranty are in addition to other rights and remedies that you have under australian law. Our goods come with guarantees that cannot be excluded under the australian co...

  • Page 123: 7) What Brp Will Do

    7) what brp will do to the extent permitted by law, brp’s obligations under this warranty are lim- ited to, at its sole discretion, repairing parts found defective under normal use, maintenance and service, or replacing such parts with new genuine can-am atv parts without charge for parts and labour...

  • Page 124

    For all other countries, please contact your local can-am atv distributor/dealer (visit our website at www.Brp.Com for contact information), or contact our north american office at: bombardier recreational products inc. Customer assistance center 75 j.-a. Bombardier street sherbrooke qc j1l 1w3 cana...

  • Page 125: Can-Am

    Brp limited warranty for the european economic areas, the commonwealth of the independent states and turkey: 2015 can-am tm atv 1) scope of the limited warranty bombardier recreational products inc. ( "brp" )* warrants its 2015 can-am atvs sold by distributors or dealers authorized by brp to distrib...

  • Page 126

    3) exclusions – are not warranted the following are not warranted under this limited warranty under any circum- stances: – normal wear and tear; – routine maintenance items, tune ups, adjustments; – damage caused by negligence or failure to provide proper maintenance and/or storage, as described in ...

  • Page 127: Under This Warranty

    5) conditions to have warranty coverage this warranty coverage is available only if each of the following conditions has been fulfilled: – the 2015 can-am atv must be purchased as new and unused by its first owner from a can-am atv distributor/dealer authorized to distribute can-am atvs in the count...

  • Page 128: 8) Transfer

    In the event that service is required outside of the eea, cis or turkey, the owner will bear responsibility for any additional charges due to local practices and conditions, such as, but not limited to, freight, insurance, taxes, license fees, import duties, and any and all other financial charges, ...

  • Page 129: 9) Consumer Assistance

    9) consumer assistance 1. In the event of a controversy or a dispute in connection with this limited warranty, brp suggests that you try to resolve the issue at the can-am atv distributor/dealer level. We recommend discussing the issue with the autho- rized can-am atv distributor/dealer's service ma...

  • Page 130

    Additional terms and conditions for france only the following terms and conditions are applicable to products sold in france only: the seller shall deliver goods that are complying with the contract and shall be re- sponsible for defects existing upon delivery. The seller shall also be responsible f...

  • Page 131: Customer

    Customer information ______________ 129.

  • Page 132: Privacy Information

    Privacy information brp wishes to inform you that your coordinates will be used for safety and war- ranty related purposes. Furthermore, brp and its affiliates may use its customer list to distribute marketing and promotional information about brp and related products. To exercise your right to cons...

  • Page 133

    Change of address/ownership if your address has changed or if you are the new owner of the atv, be sure to no- tify brp by either: – mailing one of the change of address cards on the following pages. – north america only: calling at 715 848-4957 (usa) or 819 566-3366 (canada). – notifying an authori...

  • Page 134: This Page Is

    Change of address/ownership this page is intentionally blank 132 ______________.

  • Page 135

    Change of address/ownership ______________ 133.

  • Page 136

    Change of address/ownership 134 ______________.

  • Page 137

    Change of address/ownership ______________ 135.

  • Page 138

    Change of address/ownership 136 ______________.

  • Page 139: Warning

    At v mo d el no. V ehicle i d enti f ic a tion number ( v .I.N.) en g ine i d enti f ic a tion number (e.I.N.) owner: p urchase d a t e ye a r mont h da y warran t y e xpiry d a t e ye a r mont h da y to be completed by the dealer at the time of the sale. D e a ler imprint a re a n a me no. Street a...

  • Page 140: 2015

    This vehicle can be hazardous to operate. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take proper precautions. Severe injury or death can result if you do not follow these instructions: • before you o...