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Can-Am Outlander 400 EFI 2009 Operator's Manual

Other manuals for Outlander 400 EFI 2009: Shop Manual, Operator's Manual

Summary of Outlander 400 EFI 2009

  • Page 1

    Vmo2008-016_outlander_max400efi_219000498_ang.Fh10 fri oct 05 09:11:41 2007 page 1 composite c m y cm my cy cmy k this vehicle can be hazardous to operate. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to ...

  • Page 2

    This operator’s guide utilizes the following symbols and words to emphasize particular information: the safety alert symbol indicates a potential personal injury hazard. Warning indicates a potential hazard that, if not avoided, could result in serious injury or death. Caution: denotes an instructio...

  • Page 3

    Foreword congratulations on your purchase of a new can-am™ atv. It is backed by the brp warranty and a network of autho- rized can-am dealers ready to provide the parts, service or accessories you may require. Your dealer is committed to your satis- faction. He has taken training to per- form the in...

  • Page 4

    Table of contents while reading this operator’s guide, remember that: warning indicates a potential hazard that, if not avoided, could result in serious in- jury or death. Notice. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. ....

  • Page 5

    2) 2wd/4wd selector. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 72 3) brake lever. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 73 4) parking brake. .. . . .. . . .. . . .....

  • Page 6

    Post-operation care .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 97 special procedures . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 98 turn over .. . . .. . . .. . . .. . . .. . . ....

  • Page 7

    Warranty brp limited warranty north america: 2008 can-am tm atv . .. 140 brp international limited warranty: 2008 can-am tm atv . . .. 144 brp european union member states limited warranty: 2008 can-am tm atvs . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . ...

  • Page 8

    6 _______________________.

  • Page 9

    Notice this operator's guide has been pre- pared to acquaint the owner/operator of a new vehicle with the various ve- hicle controls, maintenance and safe operating instructions. It is indispens- able for the proper use of the product. This operator's guide uses the follow- ing symbols and words. Wa...

  • Page 10

    Introduction your dealer should have provided you with some basic information on the particular controls and features of your new vehicle. Please take the time to study this operator's guide and all on-product warning labels as well as the safety video that came with this vehicle. They more complete...

  • Page 11: Safety

    Safety information ____________ safety information ____________ 9.

  • Page 12

    Warning operator: – a person under 16 years old should never operate this vehicle. – never carry more than one (1) passenger on this vehicle. – passenger must be seated on the designated passenger's seat and hold on to the grab handles at all times. – the operator is responsible for the safety of th...

  • Page 13

    Special safety messages this vehicle is not a toy and can be hazardous to operate. This vehicle handles differently from other vehicles including motorcycles and cars. A collision or rollover can occur quickly, even during routine ma- neuvers such as turning and driving on hills or over obstacles, i...

  • Page 14

     always inspect your vehicle each time you use it to make sure it is in safe operating condition. Always follow the inspection and mainte- nance procedures and schedules described in this operator's guide.  the operator and the passenger must always keep both hands on the handlebars or grab handle...

  • Page 15

     always use proper procedures if you stall or roll backwards when climbing a hill. To avoid stalling, use proper gear and maintain a steady speed when climbing a hill. If you stall or roll backwards, follow the special procedure for braking described in this operator's guide. First, disembark the p...

  • Page 16

     do not forget, the operator is re- sponsible for the safety of the pas- senger. If in doubt, disembark him. Always practice the maneuvers de- scribed in this operator's guide without and with passenger. Al- ways remember that the vehicle handling, stability and braking dis- tance may be affected w...

  • Page 17

    Operation warnings while reading this operator’s guide, remember that: warning indicates a potential hazard that, if not avoided, could result in serious in- jury or death. The following warning and their format have been requested by the united states consumer product safety commission and are requ...

  • Page 18

    Warning v00a1aq potential hazard failure to follow the age recommendations for this vehicle. What can happen a lack of respect for this age recommendation can lead to severe injury or death of the child. Even though a child may be within the age group for which this vehicle is recommended, he may no...

  • Page 19

    Warning v00a1bq potential hazard failure to follow the age recommendations for the passenger. What can happen a child, under 12, may not have the ability needed to ride safely and may be involved in a serious accident. How to avoid the hazard no one under 12 should be riding on this vehicle. Warning...

  • Page 20

    Warning v00a1cq potential hazard carrying more than one (1) passenger on this vehicle. What can happen carrying more than one (1) passenger reduces your ability to balance and control this vehicle. Could cause an accident, resulting in harm to you and/or your passengers. How to avoid the hazard neve...

  • Page 21

    Warning v00a2dq potential hazard allowing passenger to sit in a location other than the designated passenger seat. What can happen passenger seated in a location other than the designated passenger seat could: – impair vehicle stability which could lead to a loss of control. – suffer injury from imp...

  • Page 22

    Warning v00a1dq potential hazard operating this vehicle on paved surfaces. What can happen the tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handling and control of the vehicle, and may cause the vehicle to go out of control. How to avoid the ...

  • Page 23

    Warning v00a1eq potential hazard operating this vehicle on public streets, roads or highways. What can happen you can collide with another vehicle. How to avoid the hazard never operate this vehicle on any public street, road or highway, even a dirt or gravel one. In many states it is illegal to ope...

  • Page 24

    Warning v00a1fq potential hazard riding this vehicle without wearing an approved helmet, eye protection and protective clothing. Passenger should also have an approved helmet with a rigid chin guard. What can happen the following items concern the operator and the passenger: – riding without an appr...

  • Page 25

    Warning v00a07q potential hazard riding this vehicle after consuming alcohol or drugs. What can happen could cause the passenger to fall off. Could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident or death of ...

  • Page 26

    Warning v00a08q potential hazard operating this vehicle at excessive speeds. What can happen increases your chances of losing control of the vehicle, which can result in an accident. How to avoid the hazard always travel at a speed which is proper for the terrain, visibility and op- erating conditio...

  • Page 27

    Warning v00a1gq potential hazard attempting wheelies, jumps and other stunts. What can happen increases the chance of an accident, for the operator and the passenger, including an overturn. How to avoid the hazard never attempt stunts, such as wheelies or jumps. Do not try to show off. ____________ ...

  • Page 28

    Warning potential hazard failure to inspect the vehicle before operating. Failure to properly maintain the vehicle. What can happen increases the possibility of an accident or equipment damage. How to avoid the hazard always inspect your vehicle each time you use it to make sure the vehicle is in sa...

  • Page 29

    Warning v00a1hq potential hazard removing hands from handlebars for the operator and from grab handles for the passenger, or feet from the footrests during operation. What can happen removing even one hand or foot can reduce your ability to control the vehicle or could cause you to lose your balance...

  • Page 30

    Warning v00a1iq potential hazard failure to use extra care when operating this vehicle on unfamiliar terrain. What can happen you can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the vehicle overturning, passenger ejection or loss of con- trol. How to avoid ...

  • Page 31

    Warning v00a1jq potential hazard failure to use extra care when operating on excessively rough, slippery or loose terrain. What can happen could cause loss of traction or vehicle control, which could result in an accident, including an overturn or passenger ejection. How to avoid the hazard do not o...

  • Page 32

    Warning v00a1kq potential hazard turning improperly. What can happen vehicle could go out of control, causing a collision, an overturn or a pas- senger ejection. How to avoid the hazard always follow proper procedures for turning as described further in this operator's guide. Practice turning at low...

  • Page 33

    Warning v00a1lq potential hazard operating on excessively steep hills. What can happen the vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills. How to avoid the hazard never operate this vehicle on hills too steep for the vehicle or for your abil- ities. P...

  • Page 34

    Warning v00a1mq potential hazard climbing hills improperly. What can happen could cause loss of control, passenger ejection or cause vehicle to over- turn. How to avoid the hazard always follow proper procedures for climbing hills as described further in this operator's guide. Always check the terra...

  • Page 35

    Warning v00a1nq potential hazard going down a hill improperly. What can happen could cause loss of control, passenger ejection or cause vehicle to over- turn. How to avoid the hazard always follow proper procedures for going down hills as described further in this operator's guide. Note: a special t...

  • Page 36

    Warning v00a1oq potential hazard improperly crossing hills or turning on hills. What can happen could cause loss of control, passenger ejection or cause vehicle to over- turn. How to avoid the hazard never attempt this maneuver when the passenger is on board. Always disembark him before executing. N...

  • Page 37

    Warning v00a1pq potential hazard stalling, rolling backwards or improperly dismounting while climbing a hill. What can happen could result in vehicle overturning. How to avoid the hazard use proper gear and maintain steady speed when climbing a hill. If you lose all forward speed: operator and passe...

  • Page 38

    Warning v00a1qq potential hazard improperly operating over obstacles. What can happen could cause loss of control, passenger ejection or a collision. Could cause the vehicle to overturn. How to avoid the hazard the operator is responsible for the safety of his passenger. In doubt, dis- embark him be...

  • Page 39

    Warning v00a1rq potential hazard skidding or sliding improperly. What can happen you may lose control of this vehicle. You may also regain traction unexpectedly, which may cause the vehicle to overturn or passenger ejection. How to avoid the hazard never slide or skid with passenger. Always remember...

  • Page 40

    Warning v00a1sq potential hazard operating this vehicle through deep or fast flowing water. What can happen tires may float, causing loss of traction and loss of control, which could lead to an accident. How to avoid the hazard never operate this vehicle in fast flowing water or in water deeper than...

  • Page 41

    Warning v00a1tq potential hazard improperly operating in reverse. What can happen you could hit an obstacle or person behind the vehicle, resulting in serious injury. How to avoid the hazard when you select reverse gear, make sure there are no obstacles or people behind the vehicle. When it is safe ...

  • Page 42

    Warning v00a0oq potential hazard operating this vehicle with improper tires, or with improper or uneven tire pressure. What can happen use of improper tires on this vehicle, or operation of this vehicle with im- proper or uneven tire pressure, may cause loss of control, tire blow outs, tire to move ...

  • Page 43

    Warning v00a26q potential hazard operating this vehicle with improper modifications. What can happen improper installation of accessories or modification of this vehicle may cause changes in handling which in some situations could lead to an acci- dent. How to avoid the hazard never modify this vehi...

  • Page 44

    Warning v00a1uq potential hazard overloading this vehicle or carrying or towing cargo improperly. What can happen could cause changes in vehicle handling which could lead to an accident. How to avoid the hazard never exceed the stated load capacity for this vehicle including operator and passenger, ...

  • Page 45

    Warning v03m01q potential hazard transporting flammable or dangerous material can lead to explosions. What can happen this can cause serious injury or death. How to avoid the hazard never transport flammable or dangerous material. While reading this operator’s guide, remember that: warning indicates...

  • Page 46

    Riding the vehicle to fully appreciate the pleasures and excitement of riding this vehicle, there are some basic rules and tips that you must follow. Some may be new to you while others may be common sense or obvious. Nonetheless, we ask that you take a few minutes to read this operator's guide comp...

  • Page 47

    Before using this vehicle, the operator should always: – apply parking brake and check if it operates properly. – check tire pressure and condition. – check wheels and bearings for wear and damage. – check location of controls and en- sure they work properly. – verify if steering operates freely. – ...

  • Page 48

    Clothing actual weather conditions should help you decide how to dress. However, it is important that the operator and the passenger always wear the appropriate protective clothing and apparel, including an approved helmet, eye protection, boots, gloves, long sleeved shirt and pants. The passenger s...

  • Page 49

    Carrying loads/passenger any load carried on the vehicle's carrying rack(s) will affect the stability and con- trol of the vehicle. For this reason, do not exceed the load limits of the vehicle manufacturer. Always make sure the load is secured and cannot interfere with your proper control. Always b...

  • Page 50

    Recreational riding respect the rights and limitations of others. Stay away from areas designated for other types of off road use. This includes snowmobile trails, equestrian trails, cross country ski trails, mountain bike trails, etc. Never assume there are no other users on the trail. Always stay ...

  • Page 51

    Design limitation although the vehicle is exceptionally rugged for its class, it is still a light vehicle by definition and its operation must be restricted to its proper purpose. The addition of weight to any part of the vehicle changes its gravitational stability and modifies its performance. Off-...

  • Page 52

    Uphill driving due to configuration, this vehicle has excellent climbing ability, so much so that tipover is possible before traction is lost. For example, its common to encounter terrain situations where the top of the hill has eroded to a point that the hill peak rises very sharply. The vehicle ca...

  • Page 53

    Riding techniques riding your vehicle too fast for the conditions may result in injury. Apply only enough throttle to proceed safely. Statistics show that high speed turns usually result in mishaps and injury. Always remember that this vehicle is heavy! Its pure weight alone may entrap you should it...

  • Page 54

    This vehicle is not designed for riding on roads or highways. (in most places it is an illegal practice). Riding your vehicle on roads or highways could cause a collision to occur with another vehicle. The tires of this vehicle are not suited for paved road use. Pavement may seriously affect the han...

  • Page 55

    Mud or marsh lands may be encountered near water. Be prepared for sudden “holes” or changes in depth. Similarly so, be watchful of hazards such as rocks, logs, etc., partially covered by vegetation. If your trip crosses frozen waterways, make sure that the ice is thick enough and sound enough to sup...

  • Page 56

    V00a1wl if you do get into a slide or skid, it may help to turn the handlebar into the direction of the skid until you regain control. Never jam the brakes and lock the wheels. Respect and follow all posted trail signs. They are there to help you and others. Obstacles in the “trail” should be traver...

  • Page 57

    Uphill do not forget, the operator is responsible for the safety of the passenger. In doubt, disembark him before climbing hill. Always remember that the vehicle handling, stability and braking distance may be affected when riding with a pas- senger. If you decide to keep your passenger, he must syn...

  • Page 58

    Downhill do not forget, the operator is responsible for the safety of the passenger. In doubt, disembark him before going down the hill. Always remember that the vehicle handling, stability and braking distance may be affected when riding with a passenger. If you decide to keep your passenger, he mu...

  • Page 59

    Side hilling do not forget, the operator is responsible for the safety of the passenger. In doubt, disembark him before proceeding. Always remember that the vehicle handling, stability and braking distance may be affected when riding with a pas- senger. If you decide to keep your passenger, he must ...

  • Page 60

    Routine maintenance once your ride completed, it is wise to remove any build up of snow, ice, mud and grime. Not only will this help you keep your vehicle longer and in good condition for resale but will eliminate potential hazards the next time you use the vehicle. Wash your vehicle in warm soapy w...

  • Page 61

    Hang tag this vehicle comes with hang tags and labels containing important safety infor- mation. Any person who rides this vehicle should read and understand this information before riding. Brp 2-up atv safety training is mandatory. Make sure to watch safety video. Read and understand the operator's...

  • Page 62

    On-product labels the following labels are on your vehicle and they should be considered perma- nent parts of the vehicle. If missing or damaged, they can be replaced free of charge. See an authorized can-am dealer. Note: the following illustrations used in this operator's guide are a general repres...

  • Page 63

    Label 1 v00m0cy label 2 v01m0ry label 3 v07m06y label 4 v07m07y label 5 vmo2006-008-003_aen ____________ safety information ___________ 61.

  • Page 64

    Label 6 xxx xx xxx xx vmo2006-016-008_en label 7 vmo2006-005-010_en label 8 vmo2006-008-004_aen label 9 (1*,1()$0,/ &(57,),&$7,21 67$1'$5')(/ (1*,1(',63/$&(0(17 (;+$867(0,66,21 &21752/6 )$0,//('(027(85 /,0,7('(6e0,66,216 '(/$)$0,//( &,1'5e( 6'(&2175Ð/( '(6e0,66,216 %&;;*& jn:ku+&12[ fp &$5% %20%$5',...

  • Page 65

    International models only label 11 vmo2006-014-003_a while reading this operator’s guide, remember that: warning indicates a potential hazard that, if not avoided, could result in serious in- jury or death. ____________ safety information ___________ 63.

  • Page 66

    64 ___________ safety information ___________.

  • Page 67: Vehicle

    Vehicle information _____________________ 65.

  • Page 68

    How to identify your vehicle the main components of your vehi- cle (engine and frame) are identified by different serial numbers. It may sometimes become necessary to locate these numbers for warranty purposes or to trace your vehicle in the event of loss. These numbers are required by the authorize...

  • Page 69

    Noise emission control system regulation usa and canada only tampering with noise control system is prohibited! U.S. Federal law and canadian provincial laws may prohibit the following acts or the causing thereof: 1. The removal or rendering inoperative by any person other than for purposes of maint...

  • Page 70

    Emission requirements usa only the california air resources board (carb) requires that your vehicle comply with applicable exhaust emissions standards during its useful life, when operated and maintained according to the instructions supplied. A noncompliance red label (as well as a green label) is ...

  • Page 71

    Break-in period engine a break-in period of 10 operating hours is required before running the vehicle at sustained full throttle. Caution: never mix oil with fuel. This vehicle has a 4-stroke engine. Oil must be added to engine base only. During this period, maximum throt- tle should not exceed 3/4 ...

  • Page 72

    Controls/instruments/equipment note: some controls/instruments/equipment are optional. 15 20,23 15 21 18 25 19,27,28 21 vmo2008-016-008_a while reading this operator’s guide, remember that: warning indicates a potential hazard that, if not avoided, could result in serious in- jury or death. 70 _____...

  • Page 73

    16 24 5 14 13 22 vmo2008-016-009_a 10 4 12 5 11 3 vmo2008-016-010_a _____________________ 71.

  • Page 74

    Vmo2006-016-001_d vmo2008-019-005_d vmo2008-016-007_a note: this section gives basic func- tions of the various controls of your ve- hicle. For more details of how to op- erate one control in conjunction with some others, refer to operating in- structions further in this section. 1) throttle lever w...

  • Page 75

    The 4wd mode is engaged when the selector is pushed downwards. V07i0dy 4wd mode to deselect the 4wd mode, press the selector on 2wd. V07i0ey 2wd mode when the selector is located on the 2wd, the vehicle is in 2 wheel drive at all time. 3) brake lever when the brake lever is compressed, the front and...

  • Page 76

    Warning make sure parking brake is fully disengaged before operating the vehicle. When you ride the vehicle, brakes that are caused to drag by a con- tinuous pressure on the lever may cause damage to the brake system and cause loss of braking capacity and/or fire. To engage mechanism: squeeze brake ...

  • Page 77

    H: high gear this selects the high speed range of the transmission in the gear box. It is the normal driving speed range. It al- lows the vehicle to reach its maximum speed. L: low gear this selects the low speed range of the transmission in the gear box. It is the working position. It allows the ve...

  • Page 78

    9) override button this button is used to override the re- verse speed limiter system while pow- er backing up. Press and hold the override button then depress throttle lever gradually. Warning never activate the override but- ton if throttle lever is already de- pressed as a loss of control may res...

  • Page 79

    Vmo2008-001-020_b 1. Unit selection display 1 (speedometer) this display will show vehicle speed. Vmo2008-001-020_g 1. Vehicle speed 2. Unit selection display 2 (mode) by pressing the selector button, the following modes can be displayed: note: an abbreviation of the mode selected will also be displ...

  • Page 80

    Engine rpm measures engine revolutions per minute (rpm). Display 3 (mode/message) this display will show either an ab- breviation of the mode selected in display 2 or will communicate impor- tant messages to the operator if an anomaly occurs. Vmo2008-001-020_h 1. Display 3 (mode/message) 2. Display ...

  • Page 81

    Message pilot lamp(s) on description park brake parking brake is displayed when parking brake is applied for more than 15 seconds (while riding). Lo batt check engine low battery voltage, check battery voltage and charging system. Hi batt check engine high battery voltage, check battery voltage and ...

  • Page 82

    Display selector button button used to navigate between modes or to reset data depending on the feature selected. Vmo2008-001-020_i 1. Selector button tachometer measures engine revolutions per minute (rpm). Multiply by 1000 to obtain the actual revolutions. Note: rpm can also be displayed via displ...

  • Page 83

    Vmo2008-001-020_f 1. Fuel level display 2. Low fuel indicator lamp indicator lamps note: use in conjunction with dis- play 3 (mode/message) mes- sages table for additional informa- tion regarding messages. Vmo2008-001-020_k 1. Parking brake indicator lamp 2. 4wd indicator lamp 3. Low fuel level indi...

  • Page 84

    12) ignition switch key-operated, 3-position switch. Vmo2008-019-009_a ignition switch positions 1. Off 2. On with lights 3. On without lights note: the engine stop switch will override the ignition switch. Make sure engine stop switch is in run position to allow electrical system ac- tivation. Inse...

  • Page 85

    Vmo2008-016-005_a 1. Grab handles 16) passenger's seat warning never operate the vehicle with- out passenger's seat properly in- stalled. The passenger's seat is designed spe- cially to allow a secure and pleasant ride to one (1) passenger. The integrated backrest supports his back during the ride. ...

  • Page 86

    When seat rests in its position, firmly push seat down to latch. Note: a distinctive snap will be felt. Double check that the seat is secure by giving it a tug to confirm proper latching. Warning make sure seat is securely latched before riding. 17) storage box warning never operate the vehicle with...

  • Page 87

    Note: to remove the operator's seat, the passenger's seat or storage box removal is necessary. Vmo2006-008-011_a 1. Seat latch seat removal push latch forward while gently lifting rear of seat. Pull seat rearward. Con- tinue lifting movement until you can release the front retaining device then comp...

  • Page 88

    20) rear storage compartment convenient location to carry personal articles such as a spare spark plugs, first aid kit, etc. To open the panel, unlatch, lift then remove it completely if necessary. The compartment is equipped with a drain plug. Remove plug to allow draining when necessary. Reinstall...

  • Page 89

    23) tool kit the tool kit is located in the rear stor- age compartment. It contains tools for basic maintenance, this opera- tor's guide and the basic guide to winching techniques with the xt models. The tools included in the tool kit are: – pliers (1) – screwdriver (1) – open wrench 10/13 mm (1) – ...

  • Page 90

    Vmo2008-019-046_a typical 1. Roll in 2. Roll out 27) winch remote control xt models a winch remote control is provided with the vehicle to ease winch oper- ation. The winch remote control is located underneath front service compart- ment panel. Vmo2008-001-001_a service compartment panel 1. Winch re...

  • Page 91

    Liquids while reading this operator’s guide, remember that: warning indicates a potential hazard that, if not avoided, could result in serious in- jury or death. Note: this section specifies the rec- ommended liquids and procedures to check their levels. Refer to main- tenance information for proce-...

  • Page 92

    Vmo2008-016-011_a 1. Fuel tank cap recommended engine oil use a 5w 30 4-stroke engine oil that meets or exceeds the requirements for api service classification sm, sl or sj. Always check the api service label on the oil container, it must contain at least one of the above standards. The xp-s 5w 30 4...

  • Page 93

    Vmo2008-016-012_a rh side of engine 1. Dipstick with vehicle on a level surface and engine cold, not running, check the oil level as follows: 1. Unscrew dipstick then remove it and wipe clean. 2. Reinstall dipstick, screw in it com- pletely. 3. Remove dipstick again and check oil level. It should be...

  • Page 94

    Note: when checking level at tem- perature lower than 20°c (68°f), it may be slightly lower than min. Mark. Vmo2008-019-013_a underneath lh front fender 1. Reservoir 2. Max. Level mark 3. Min. Level mark add coolant up to max. Mark if re- quired. Use a funnel to avoid spillage. Do not overfill. Prop...

  • Page 95

    Vmo2008-019-016_a 1. Min. Mark 2. Max. Mark visually inspect lever boot condition. Check for cracks, tears, etc. Replace if damaged. Brake pedal fluid reservoir vmo2008-019-011_d typical — service compartment 1. Reservoir vmo2008-019-017_a 1. Min. Mark 2. Max. Mark _____________________ 93.

  • Page 96

    Wheels and tires tire pressure warning tire pressure greatly affects vehi- cle handling and stability. Under- pressure may cause tire to deflate and rotate on wheel. Overpres- sure may burst the tire. Always follow recommended pressure. Since tires are low-pressure types, a manual pump should be use...

  • Page 97

    1 v07h04y typical — opened end type 1. Taper side of nut xt models torque to 100 n•m (74 lbf•ft). Caution: always use the recom- mended wheel nuts (p/n 250 100 082). Using a different nut could cause damages to the rim. Vmo2008-001-002_a typical — closed end type 1. Wheel nut wheel bearing condition...

  • Page 98

    Operating instructions pre-operation check before using this vehicle, the operator should always perform a pre-operation check. Refer to pre-operation check in safety information section at the beginning of this guide. Warning the pre-operation check is very important prior to operating the vehicle....

  • Page 99

    Winch operation xt models refer to basic guide to winching techniques for proper operating in- structions. This manual should be kept in the tool box and remain in the vehicle at all times. Stopping the engine warning avoid parking on slope. Release throttle and completely stop the vehicle. Set tran...

  • Page 100

    Special procedures turn over when vehicle is turned over or stays tilted on the side, replace the vehicle in its normal operating position (on all four wheels) and wait 3 to 5 minutes before starting engine. Before starting engine, check engine oil level and refill if necessary. If the oil pressure ...

  • Page 101

    Cargo and transportation while reading this operator’s guide, remember that: warning indicates a potential hazard that, if not avoided, could result in serious in- jury or death. Cargo warning the vehicle handling, stability and braking distance are affect- ed when loading racks and using the vehicl...

  • Page 102

    Secure the vehicle by the front bumper and rear bumper. Caution: attaching vehicle at oth- er locations may damage the vehi- cle. Unload racks before transporting the vehicle. Front location vmo2008-019-048_a typical rear location vmo2008-019-049_a typical warning do not tow this vehicle behind a ca...

  • Page 103

    Troubleshooting nothing is working when turning the ignition switch to on or on without lights position 1. Engine stop switch is in off position. – place engine stop switch to the run position. Engine does not turn 1. Ignition switch is in the off position. – place switch to the on position. 2. Engi...

  • Page 104

    Engine turns over but fails to start (cont’d) 2. No fuel to the engine (spark plug dry when removed). – check fuel tank level. – a failure of the fuel pump may have occurred. – contact an authorized can-am dealer. 3. Spark plug/ignition (no spark). – check main fuse condition. – remove spark plug th...

  • Page 105

    Engine lacks acceleration or power (cont’d) 3. Engine is overheating. – check engine indicator light will turn on and hi temp will appear in the multifunction display. Try the following: • check and clean radiator fins. See maintenance information sec- tion. • reduce vehicle speed but try to keep ve...

  • Page 106

    Vehicle cannot reach full speed 1. Engine. – see engine lacks acceleration or power. 2. Parking brake. – ensure brake locking lever is completely removed. 3. Air filter/housing plugged or dirty. – check air filter and clean if necessary. – check deposits in air filter housing drain. – check the posi...

  • Page 107

    Specifications model outlander™ max 400 ho efi engine engine type rotax 400, 4-stroke, single over head camshaft (sohc), liquid cooled number of cylinder 1 number of valves 4 valves (mechanical adjustment) bore mm (in) 91 (3.58) stroke mm (in) 61.5 (2.42) displacement 400 cm³ (24.41 in³) compression...

  • Page 108

    Model outlander™ max 400 ho efi electrical system magneto generator output 400 w @ 6000 rpm ignition system type cdi (capacity discharge ignition) ignition timing not adjustable quantity 1 make and type ngk dcpr8e spark plug gap 0.6 to 0.7 mm (.024 to .027 in) forward rpm 8000 engine rpm limiter set...

  • Page 109

    Model outlander™ max 400 ho efi electrical system (cont’d) main 30 a fan fuses (cont’d) rear fuse holder accessories acc. Items in fuse box 30 a fuel system fuel delivery type electronic fuel injection (efi), delorto 46 mm throttle body, 1 injector per cylinder type bosch fuel pump model electrical ...

  • Page 110

    Model outlander™ max 400 ho efi cvt transmission type cvt (continuously variable transmission) engagement rpm ± 100 rpm 1450 steering system turning radius 2.0 m (6 ft 7 in) total toe (vehicle on ground) mm (in) 0 ± 4 (0 ± .157) suspension front suspension type macpherson suspension travel mm (in) 1...

  • Page 111

    Model outlander™ max 400 ho efi wheels/tires tires maximum 34.5 kpa (5 psi) front minimum 31 kpa (4.5 psi) maximum 34.5 kpa (5 psi) pressure rear minimum 31 kpa (4.5 psi) minimum tire thread depth mm (in) 3 (1/8) front 25 x 8 x 12 size rear 25 x 10 x 12 xt: 25 x 11 x 12 wheels front 12 x 6 size rear...

  • Page 112

    Model outlander™ max 400 ho efi loading capacity weight distribution front/rear % 46/54 rear storage box (included with rear rack weight) kg (lb) 10 (22) front kg (lb) 45 (100) rack rear (including rear storage box and tongue weight) kg (lb) 90 (200) total vehicle load allowed (including driver, all...

  • Page 113: Maintenance

    Maintenance information _____________________ 111.

  • Page 114

    Maintenance chart the maintenance is very important, if you are not familiar with safe service prac- tices and adjustment procedures, see your authorized can-am dealer. Periodic maintenance chart initial inspection 10 h or 30 days or 300 km (185 mi) (to be performed by an authorized can-am dealer. T...

  • Page 115

    Periodic maintenance chart initial inspection 10 h or 30 days or 300 km (185 mi) (to be performed by an authorized can-am dealer. The initial maintenance is very important and must not be neglected.) 25 h or 750 km (470 mi) 50 h or 1500 km (930 mi) 100 h or 1 year or 3000 km (1865 mi) 200 h or 2 yea...

  • Page 116

    Periodic maintenance chart initial inspection 10 h or 30 days or 300 km (185 mi) (to be performed by an authorized can-am dealer. The initial maintenance is very important and must not be neglected.) 25 h or 750 km (470 mi) 50 h or 1500 km (930 mi) 100 h or 1 year or 3000 km (1865 mi) 200 h or 2 yea...

  • Page 117

    Periodic maintenance chart initial inspection 10 h or 30 days or 300 km (185 mi) (to be performed by an authorized can-am dealer. The initial maintenance is very important and must not be neglected.) 25 h or 750 km (470 mi) 50 h or 1500 km (930 mi) 100 h or 1 year or 3000 km (1865 mi) 200 h or 2 yea...

  • Page 118

    General while reading this operator’s guide, remember that: warning indicates a potential hazard that, if not avoided, could result in serious in- jury or death. Warning unless otherwise specified, engine should not be running for all main- tenance procedures. Before performing any service or inspec...

  • Page 119

    Engine air filter removal caution: never remove or mod- ify any component in the air filter housing. Otherwise, engine perfor- mance degradation or damage can occur. The engine is calibrated to operate specifically with these com- ponents. Remove both seats. On the right side of vehicle, remove side...

  • Page 120

    Vmo2008-019-034_a typical — rh side of vehicle 1. Drain tube vmo2008-019-021_a 1. Air filter housing 2. Drain tube 3. Clamp note: if vehicle is used in dusty area, inspect more frequently than specified in maintenance chart. If liquids/deposits are found, squeeze and remove the clamp. Pull drain tub...

  • Page 121

    Clean the oil drain plug area. Place a drain pan under the oil drain plug area. Unscrew oil drain plug. Vmo2008-019-023_a rh side of engine 1. Oil drain plug 2. Gasket ring allow oil to drain completely from crankcase. Unscrew the oil filter cover. Vmo2008-019-024_a 1. Oil filter cover remove the oi...

  • Page 122

    1 r400motr113a 1. O-ring in place screw oil filter cover in place. Torque screws to 10 n•m (89 lbf•in). Change gasket ring on oil drain plug. Clean gasket ring area on engine and oil drain plug then reinstall plug. Torque plug to 30 n•m (22 lbf•ft). Refill engine at the proper level with the recomme...

  • Page 123

    Engine coolant replacement warning in order to avoid potential burns, do not remove the radiator cap or loosen the coolant drain plug if the engine is hot. Open the front service compartment panel and remove the radiator cap. Vmo2008-019-011_e 1. Radiator cap remove seat and rh side panels. Vmo2008-...

  • Page 124

    Vmo2008-019-027_a 1. Temperature sensor 2. Front of vehicle unscrew the bleeding screw on the top of thermostat housing. Vmo2008-019-028_a 1. Bleeding screw 2. Engine temperature sensor drain the system completely and screw in coolant drain plug. Torque to 10 n•m (89 lbf•in). Vmo2008-019-026_a 1. Co...

  • Page 125

    At this point, wait until engine reach- es normal operating temperature. De- press the throttle lever two or three times; then add coolant if required. Install radiator cap. Inspect all connec- tions for leaks and check coolant level in the reservoir. Wipe out any coolant spillage on en- gine. Dispo...

  • Page 126

    Fuel system throttle cable lubrication the throttle cable must be lubricated with cable lubricant (p/n 293 600 041) or an equivalent. Warning always use a silicone-based lubri- cant. Using another lubricant (like a water-based lubricant) could cause the throttle lever/cable stick- ing or stiffness. ...

  • Page 127

    V07i0iy detach throttle body side cover from throttle body. Vmo2008-019-054_a lh side of engine 1. Throttle cable 2. Side cover 3. Remove screw 4. Release cover clip insert the needle of lubricant can in the end of throttle cable adjuster. Warning always wear eye protection and gloves when you lubri...

  • Page 128

    With the transmission lever on park position, start the engine. Check if the throttle cable is adjust- ed correctly by turning handlebar fully right then fully left. If the engine rpm increases, readjust the throttle lever free play. 126 _____________________.

  • Page 129

    Electrical system warning unless otherwise indicated, al- ways turn ignition switch to the off position before performing any maintenance or repair on elec- trical system. Spark plug removal/ installation removal remove lh side panel. Unplug the spark plug cable. Clean the spark plug and cylinder he...

  • Page 130

    Vmo2008-019-035_a 1. Battery 2. Holding strap 3. Black (-) cable cleaning clean battery, battery casing and bat- tery posts using a solution of baking soda and water. Remove corrosion from battery cable terminals and battery posts using a firm wire brush. Battery casing should be cleaned by soft bru...

  • Page 131

    A15e0ky 1 2 typical 1. Fuse 2. Check if melted bulb replacement warning always turn the ignition switch to off position before replacing a de- fective bulb. Always check light operation after re- placement. Headlamps caution: never touch glass por- tion of an halogen bulb with bare fingers, it short...

  • Page 132

    Note: concerning the following illus- trations, the front fascia has been re- moved from the vehicle for a better comprehension. Press the spindle then push it on the side to unlock headlamp bulb. V06g0ry typical lift and hold the spindle then remove the bulb. V06g0sy typical properly reinstall remo...

  • Page 133

    Vmo2008-019-039_a 1. Adjustment screws while reading this operator’s guide, remember that: warning indicates a potential hazard that, if not avoided, could result in serious in- jury or death. _____________________ 131.

  • Page 134

    Cvt transmission cvt cover drain screw any time you suspect that water has entered the cvt cover, drain the cvt housing by removing the drain screw. Vmo2008-019-032_a typical — lh side 1. Drain screw 132 _____________________.

  • Page 135

    Drive system drive shaft boots and protectors inspection visually inspect drive shaft protectors and boots conditions. Check protec- tors for damage or rubbing against shafts. Check boots for cracks, tears, leaking grease etc. Repair or replace damaged parts as necessary. V07h01y 2 1 front of vehicl...

  • Page 136

    Wheels occasionally, wheel nuts should be re- moved to apply anti-seize lubricant on studs to ease future removal. This is particularly important when vehicle is used in salt-water environment or in mud. Remove one nut at a time, lu- bricate then retorque. 134 _____________________.

  • Page 137

    Suspension lubrication lubricate front a-arms. Use suspension synthetic grease (p/n 293 550 033) or an equivalent. There is two grease fittings on each a-arm. Vmo2008-019-041_a typical — rh side 1. Grease fittings inspection front suspension inspect front shock absorbers for oil leaks or other damag...

  • Page 138

    Brakes inspection the braking system is a hydraulic type and no adjustment is required. Check the following to keep the brakes in a good operating condition: – brake fluid level – brake system for fluid leaks – brake cleanliness – brake for spongy feel – brake discs for excessive wear and surface co...

  • Page 139

    Chassis vehicle cleaning and protection never use a high pressure washer to clean the vehicle. Use low pres- sure only (like a garden hose). High pressure can cause electrical or mechanical damages. Painted parts which are damaged should be properly repainted to pre- vent rust. When required, wash t...

  • Page 140

    Storage and preseason preparation warning have an authorized can-am deal- er inspects fuel system integrity as specified in maintenance chart. When a vehicle is not in use for more than one month, proper storage is a necessity. See an authorized can-am dealer for proper procedures. When using your v...

  • Page 141: Warranty

    Warranty _____________________ 139.

  • Page 142

    Brp limited warranty north america: 2008 can-am tm atv 1) scope of the limited warranty bombardier recreational products inc. (“brp”)* warrants its 2008 can-am atv from defects in material or workmanship for the period and under the conditions described below. All genuine can-am atv parts and access...

  • Page 143

    2) exclusions – are not warranted the following are not warranted under any circumstances: • normal wear and tear; • routine maintenance items, tune ups, adjustments; • damage caused by failure to provide proper maintenance and/or storage, as described in the operator's guide; • damage resulting fro...

  • Page 144

    4) warranty coverage period this warranty will be in effect from the date of delivery to the first retail consumer or the date the product is first put into use, whichever occurs first and for a period of: six (6) consecutive months, for private use or commercial use owners. The emission-related com...

  • Page 145

    6) what to do to obtain warranty coverage the customer must notify a servicing brp dealer within two (2) days of the ap- pearance of a defect, and provide it with reasonable access to the product and reasonable opportunity to repair it. The customer must also present to the autho- rized brp dealer, ...

  • Page 146

    Brp international limited warranty: 2008 can-am tm atv 1) scope of the limited warranty bombardier recreational products inc. (“brp”)* warrants its 2008 can-am atv from defects in material or workmanship for the period and under the conditions described below. All genuine can-am atv parts and access...

  • Page 147

    3) limitations of liability this warranty is expressly given and accepted in lieu of any and all other warranties, expressed or implied, including without limitation any warranty of merchantability or fitness for a particular purpose. To the extent that they cannot be disclaimed, the implied warrant...

  • Page 148

    Brp will not honour this limited warranty to any private use owner or commercial use owner if the preceding conditions have not been met. Such limitations are necessary in order to allow brp to preserve both the safety of its products, and also that of its consumers and the general public. 6) what t...

  • Page 149

    For countries within europe, middle east, africa, russia & cis, please contact our european office: brp europe n.V. Consumer service center skaldenstraat 125 9042 gent belgium tel.: + 32-9-218-26-00 for scandinavian countries, please contact our finland office: brp finland oy service department ahjo...

  • Page 150

    Brp european union member states limited warranty: 2008 can-am tm atvs 1) scope of the limited warranty bombardier recreational product inc. (“brp”)* warrants its new and unused model-year 2008 can-am atvs sold by authorized brp distributors/dealers ("distributors/dealers") in the european union mem...

  • Page 151

    3) limitations of liability this warranty is expressly given and accepted in lieu of any and all other warranties, expressed or implied, including without limitation any warranty of merchantability or fitness for a particular purpose. To the extent that they cannot be disclaimed, the implied warrant...

  • Page 152

    Brp will not honour this limited warranty to any private use owner or commercial use owner if the preceding conditions have not been met. Such limitations are necessary in order to allow brp to preserve both the safety of its products, and also that of its consumers and the general public. 6) what t...

  • Page 153

    For countries within europe, middle east, africa, russia & cis, please contact our european office: brp europe n.V. Consumer service center skaldenstraat 125 9042 gent belgium tel.: + 32-9-218-26-00 for scandinavian countries, please contact our finland office: brp finland oy service department ahjo...

  • Page 154

    Privacy obligation/disclaimer we wish to inform you that your coordinates will be used for safety and warranty purposes. Sometimes, we also use the coordinates of our clients to inform them about our products and to present them offers. Should you prefer not to receive information on our product, se...

  • Page 155

    Change of address/ownership if your address has changed or if you are the new owner of the atv, be sure to notify brp by either: – mailing one of the following card below; – north america only: calling at 715 848-4957 (usa) or 819 566-3366 (canada); – notifying an authorized can-am dealer. In case o...

  • Page 156

    154 _____________________.

  • Page 157

    Change of address/ownership if your address has changed or if you are the new owner of the atv, be sure to notify brp by either: – mailing one of the following card below; – north america only: calling at 715 848-4957 (usa) or 819 566-3366 (canada); – notifying an authorized can-am dealer. In case o...

  • Page 158

    156 _____________________.

  • Page 159

    Atv model no. Vehicle identification number (v.I.N.) engine identification number (e.I.N.) owner: purchase date year month day warranty expiry date year month day to be completed by the dealer at the time of the sale. Dealer imprint area name no. Street apt city state/province zip/postal code v00a2i...

  • Page 160

    Vmo2008-016_outlander_max400efi_219000498_ang.Fh10 fri oct 05 09:11:41 2007 page 1 composite c m y cm my cy cmy k this vehicle can be hazardous to operate. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to ...