1. DL manuals
  2. Can-Am
  3. Offroad Vehicle
  4. outlander 400
  5. Operator's Manual

Can-Am outlander 400 Operator's Manual

Other manuals for outlander 400: Operator's Manual

Summary of outlander 400

  • Page 1

    Vmo2008-013_outlander400_219000490_canada_ang.Fh10 fri oct 05 08:33:11 2007 page 1 composite c m y cm my cy cmy k.

  • Page 2

    This operator’s guide utilizes the following symbols to emphasize particular in- formation: the safety alert symbol indicates a potential personal injury hazard. Warning indicates a potential hazard that, if not avoided, could result in serious injury or death. Caution: denotes an instruction which,...

  • Page 3

    Foreword congratulations on your purchase of a new can-am™ atv. It is backed by the brp warranty and a network of autho- rized can-am dealers ready to provide the parts, service or accessories you may require. Your dealer is committed to your satis- faction. He has taken training to per- form the in...

  • Page 4

    Table of contents while reading this operator’s guide, remember that: warning indicates a potential hazard that, if not avoided, could result in serious in- jury or death. Notice. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. ....

  • Page 5

    2) 2wd/4wd selector. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 67 3) brake lever. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 68 4) parking brake. .. . . .. . . .. . . .....

  • Page 6

    Special procedures . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 90 turn over .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 90 vehicle immersion . . .. . . .. . ....

  • Page 7

    Frame fasteners .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. 128 storage cover latches . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. 128 seat fasteners . . .. . . .. . . .. . . .. . . .. ...

  • Page 8

    6 _______________________.

  • Page 9

    Notice this operator's guide has been pre- pared to acquaint the owner/operator of a new vehicle with the various ve- hicle controls, maintenance and safe operating instructions. It is indispens- able for the proper use of the product. This operator's guide uses the follow- ing symbols. Warning indi...

  • Page 10

    Introduction your dealer should have provided you with some basic information on the particular controls and features of your new vehicle. Please take the time to study this operator's guide and all on-product warning labels as well as the safety video that came with this vehicle. They more complete...

  • Page 11: Safety

    Safety information ____________ safety information ____________ 9.

  • Page 12

    Special safety messages this vehicle is not a toy and can be hazardous to operate. This vehicle handles differently from other vehicles including motorcycles and cars. A collision or rollover can occur quickly, even during routine ma- neuvers such as turning and driving on hills or over obstacles, i...

  • Page 13

     never operate this vehicle on hills too steep for the vehicle or for your abilities. Practice on smaller hills before attempting larger hills.  always follow proper procedures for climbing hills as described further in this operator's guide. Check the terrain carefully before you start up any hil...

  • Page 14

     never modify this vehicle through improper installation or use of ac- cessories. Only use brp's ap- proved accessories. Never install passenger seat or use the racks to carry a passenger.  never exceed the stated load lim- its for this vehicle including opera- tor, all other loads and added acces...

  • Page 15

    Operation warnings while reading this operator’s guide, remember that: warning indicates a potential hazard that, if not avoided, could result in serious in- jury or death. The following warning and their format have been requested by the united states consumer product safety commission and are requ...

  • Page 16

    Warning v00a01q potential hazard failure to follow the age recommendations for this vehicle. What can happen a lack of respect for this age recommendation can lead to severe injury or death of the child. Even though a child may be within the age group for which this vehicle is recommended, he may no...

  • Page 17

    Warning v00a02q potential hazard carrying a passenger on this vehicle. What can happen greatly reduces your ability to balance and control this vehicle. Could cause an accident, resulting in harm to you and/or your passenger. How to avoid the hazard never carry passenger. Even with a long seat that ...

  • Page 18

    Warning v00a03q potential hazard operating this vehicle on paved surfaces. What can happen the tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handling and control of this vehicle, and may cause the vehicle to go out of control. How to avoid the...

  • Page 19

    Warning v00a04q potential hazard operating this vehicle on public streets, roads or highways. What can happen you can collide with another vehicle. How to avoid the hazard never operate this vehicle on any public street, road or highway, even a dirt or gravel one. In many states or provinces it is i...

  • Page 20

    Warning v00a06q potential hazard riding this vehicle without wearing an approved helmet, eye protection and protective clothing. What can happen the following items concern all atv's operator: – riding without an approved helmet increases the chances of a severe head injury or death in the event of ...

  • Page 21

    Warning v00a07q potential hazard riding this vehicle after consuming alcohol or drugs. What can happen could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident or death. How to avoid the hazard never consume alc...

  • Page 22

    Warning v00a08q potential hazard operating this vehicle at excessive speeds. What can happen increases your chances of losing control of the vehicle, which can result in an accident. How to avoid the hazard always travel at a speed which is proper for the terrain, visibility and op- erating conditio...

  • Page 23

    Warning v00a09q potential hazard attempting wheelies, jumps and other stunts. What can happen increases the chance of an accident, including an overturn. How to avoid the hazard never attempt stunts, such as wheelies or jumps. Do not try to show off. ____________ safety information ___________ 21.

  • Page 24

    Warning potential hazard failure to inspect the vehicle before operating. Failure to properly maintain the vehicle. What can happen increases the possibility of an accident or equipment damage. How to avoid the hazard always inspect your vehicle each time you use it to make sure the vehicle is in sa...

  • Page 25

    Warning v00a0bq potential hazard removing hands from handlebar or feet from the footrests during opera- tion. What can happen removing even one hand or foot can reduce your ability to control the vehicle or could cause you to lose your balance and fall off the vehicle. If you remove a foot from the ...

  • Page 26

    Warning v00a0cq potential hazard failure to use extra care when operating this vehicle on unfamiliar terrain. What can happen you can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the vehicle overturning or loss of control. How to avoid the hazard go slowly a...

  • Page 27

    Warning v00a0dq potential hazard failure to use extra care when operating on excessively rough, slippery or loose terrain. What can happen could cause loss of traction or vehicle control, which could result in an accident, including an overturn. How to avoid the hazard do not operate on excessively ...

  • Page 28

    Warning v00a0eq potential hazard turning improperly. What can happen vehicle could go out of control, causing a collision or overturn. How to avoid the hazard always follow proper procedures for turning as described further in this operator's guide. Practice turning at low speeds before attempting t...

  • Page 29

    Warning v00a0qq potential hazard operating on excessively steep hills. What can happen the vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills. How to avoid the hazard never operate this vehicle on hills too steep for the vehicle or for your abil- ities. P...

  • Page 30

    Warning v00a0fq potential hazard climbing hills improperly. What can happen could cause loss of control or cause vehicle to overturn. How to avoid the hazard always follow proper procedures for climbing hills as described further in this operator's guide. Always check the terrain carefully before yo...

  • Page 31

    Warning v00a0gq potential hazard going down a hill improperly. What can happen could cause loss of control or cause vehicle to overturn. How to avoid the hazard always follow proper procedures for going down hills as described further in this operator's guide. Note: a special technique is required w...

  • Page 32

    Warning v00a0hq potential hazard improperly crossing hills or turning on hills. What can happen could cause loss of control or cause vehicle to overturn. How to avoid the hazard never attempt to turn the vehicle around on any hill until you have mas- tered the turning technique as described further ...

  • Page 33

    Warning v00a0iq potential hazard stalling, rolling backwards or improperly dismounting while climbing a hill. What can happen could result in vehicle overturning. How to avoid the hazard use proper gear and maintain steady speed when climbing a hill. If you lose all forward speed: keep your weight u...

  • Page 34

    Warning v00a0jq potential hazard improperly operating over obstacles. What can happen could cause loss of control or a collision. Could cause the vehicle to overturn. How to avoid the hazard before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as larg...

  • Page 35

    Warning v00a0kq potential hazard skidding or sliding improperly. What can happen you may lose control of this vehicle. You may also regain traction unexpectedly, which may cause the vehicle to overturn. How to avoid the hazard learn to safely control skidding or sliding by practicing at low speeds a...

  • Page 36

    Warning v00a0lq potential hazard operating this vehicle through deep or fast flowing water. What can happen tires may float, causing loss of traction and loss of control, which could lead to an accident. How to avoid the hazard never operate this vehicle in fast flowing water or in water deeper than...

  • Page 37

    Warning v00a0mq potential hazard improperly operating in reverse. What can happen you could hit an obstacle or person behind the vehicle, resulting in serious injury. How to avoid the hazard when you select reverse gear, make sure there are no obstacles or people behind the vehicle. When it is safe ...

  • Page 38

    Warning v00a0oq potential hazard operating this vehicle with improper tires, or with improper or uneven tire pressure. What can happen use of improper tires on this vehicle, or operation of this vehicle with im- proper or uneven tire pressure, may cause loss of control, tire blow outs, tire to move ...

  • Page 39

    Warning v00a0nq potential hazard operating this vehicle with improper modifications. What can happen improper installation of accessories or modification of this vehicle may cause changes in handling which in some situations could lead to an acci- dent. How to avoid the hazard never modify this vehi...

  • Page 40

    Warning v00a0pq potential hazard overloading this vehicle or carrying or towing cargo improperly. What can happen could cause changes in vehicle handling which could lead to an accident. How to avoid the hazard never exceed the stated load capacity for this vehicle including operator, as well as oth...

  • Page 41

    Warning v03m01q potential hazard transporting flammable or dangerous material can lead to explosions. What can happen this can cause serious injury or death. How to avoid the hazard never transport flammable or dangerous material. While reading this operator’s guide, remember that: warning indicates...

  • Page 42

    Riding the vehicle to fully appreciate the pleasures and excitement of riding this vehicle, there are some basic rules and tips that you must follow. Some may be new to you while others may be common sense or obvious. Nonetheless, we ask that you take a few minutes to read this operator's guide comp...

  • Page 43

    Pre-operation check warning the pre-operation check is very important prior to operating the vehicle. Always check the prop- er operation of critical controls, safety features and mechanical components before starting. If not done, severe injury or death might occur. Before using this vehicle, the o...

  • Page 44

    Clothing actual weather conditions should help you decide how to dress. However, it is important that the operator always wear the appropriate protective clothing and apparel, including an approved helmet, eye protection, boots, gloves, long sleeved shirt and pants. This type of clothing will provid...

  • Page 45

    Carrying loads any load carried on the vehicle's carrying rack(s) will affect the stability and con- trol of the vehicle. For this reason, do not exceed the load limits of the vehicle's manufacturer. Always make sure the load is secured and cannot interfere with your proper control. Always be aware ...

  • Page 46

    Always keep a safe distance from other riders. Your judgment of speed, ter- rain conditions, weather, mechanical condition of your vehicle and the "trust in judgment" you have in others around you will help you make a better choice of appropriate safe distance. This vehicle, like any other motorized...

  • Page 47

    An operator who takes a vehicle off-road should always exercise the utmost care in selecting the safest path and keeping close watch on the terrain ahead of him. On no account should the vehicle be operated by anyone who is not completely familiar with the driving instructions applicable to the vehi...

  • Page 48

    Side hilling whenever possible, such operation should be avoided. If necessary, do so with extreme caution. Side hilling on steep inclines could result in rollover. In addi- tion, slippery or unfirm surfaces could result in uncontrollable side sliding. Do not attempt to turn the vehicle downhill wit...

  • Page 49

    V00a0ul even though there is an adequate suspensions system on this vehicle there are "washboard" or rough terrain conditions that will make you feel uncomfortable and even cause back injury. "posting" or riding in a crouched position will often be required. Slow down and allow your flexed legs to a...

  • Page 50

    V00a0vl water will affect the braking ability of your vehicle. Make sure you dry the brakes by applying them several times after the vehicle leaves the water. Mud or marsh lands may be encountered near water. Be prepared for sudden "holes" or changes in depth. Similarly so, be watchful of hazards su...

  • Page 51

    When riding in sand dunes it is advisable to equip the vehicle with an antenna type safety flag. This will help make your location more visible to others over the next sand dune. Proceed carefully should you see another safety flag ahead. Since the antenna type safety flag can snag and rebound on yo...

  • Page 52

    Uphill keep your body weight forward towards the top of the hill. Keep your feet on the footpegs and shift into low gear then accelerate and when necessary, change gear quickly as you climb. Do not over-speed since this may cause the front of the vehicle to lift from the ground and fall back on you....

  • Page 53

    Downhill keep your body weight rearwards. Apply the brake gradually to prevent skidding. Do not "coast" down the slope using solely engine compression or in neutral gear. V00a0yl while reading this operator’s guide, remember that: warning indicates a potential hazard that, if not avoided, could resu...

  • Page 54

    Side hilling this is one of the most risky types of riding since it may drastically change the balance of the vehicle. It should be avoided wherever possible. If it is necessary to do so however, it is important that you always keep your body weight on the upside of the slope... And be prepared to d...

  • Page 55

    Routine maintenance once your ride completed, it is wise to remove any build up of snow, ice, mud and grime. Not only will this help you keep your vehicle longer and in good condition for resale but will eliminate potential hazards the next time you use the vehicle. Wash your vehicle in warm soapy w...

  • Page 56

    Hang tag this vehicle comes with a hang tag and labels containing important safety infor- mation. Any person who rides this vehicle should read and understand this information before riding. V07m11l usa and canada only 704901107 vmo2006-005-009_en 54 ___________ safety information ___________.

  • Page 57

    On-product labels the following labels are on your vehicle and they should be considered perma- nent parts of the vehicle. If missing or damaged, they can be replaced free of charge. See an authorized can-am dealer. Note: the following illustrations used in this operator's guide are a general repres...

  • Page 58

    Label 1 v01m01z label 2 v01m02z label 3 v07m06y label 4 v07m07y label 5 v01m07z 56 ___________ safety information ___________.

  • Page 59

    Label 6 xxx xx xxx xx vmo2006-016-008_en label 7 usa and canada models vmo2006-005-010_en front and rear fender international models vmo2006-005-010_en front fender only label 8 vmo2006-007-002_aen label 9 (1*,1()$0,/ &(57,),&$7,21 67$1'$5')(/ (1*,1(',63/$&(0(17 (;+$867(0,66,21 &21752/6 )$0,//('(027...

  • Page 60

    International models only label 11 vmo2006-014-003_a label 12 vmo2006-005-010_en rear fender only 58 ___________ safety information ___________.

  • Page 61: Vehicle

    Vehicle information _____________________ 59.

  • Page 62

    How to identify your vehicle the main components of your vehicle (engine and frame) are identified by differ- ent serial numbers. It may sometimes become necessary to locate these num- bers for warranty purposes or to trace your vehicle in the event of loss. These numbers are required by the authori...

  • Page 63

    Compliance label this label indicates vehicle's compli- ance in many countries. Label location outlander™ series under seat, on the upper bar of frame v00m02y usa and canada v00m03y other countries in the world _____________________ 61.

  • Page 64

    Noise emission control system regulation usa and canada only tampering with noise control system is prohibited! U.S. Federal law and canadian provincial laws may prohibit the following acts or the causing there of: 1. The removal or rendering inoperative by any person other than for purposes of main...

  • Page 65

    Emission requirements usa only the california air resources board (carb) requires that your vehicle comply with applicable exhaust emissions standards during its useful life, when operated and maintained according to the instructions supplied. A noncompliance red label (as well as a green label) is ...

  • Page 66

    Break-in period engine a break-in period of 10 operating hours is required before running the vehicle at sustained full throttle. Caution: never mix oil with fuel. This vehicle has a 4-stroke engine. Oil must be added to engine base only. During this period, maximum throttle should not exceed 3/4. H...

  • Page 67

    Controls/instruments/equipment note: some controls/instruments/equipment are optional. 18 16,22 17 18 15 20,21 28,29 31,32 14 25 3,4 6 26 7 2 1 5 12 8 9 27 30 vmo2006-005-033_d _____________________ 65.

  • Page 68

    Vmo2006-005-036_a vmo2006-005-034_a vmo2006-005-035_a note: this section gives basic func- tions of the various controls of your ve- hicle. For more details of how to op- erate one control in conjunction with some others, refer to operating in- structions further in this section. 1) throttle lever w...

  • Page 69

    2) 2wd/4wd selector this selector allow to choose be- tween 2wd or 4wd when the vehicle is stopped. V07i01z 2 3 1 typical 1. Selector 2. 2wd position 3. 4wd position caution: the vehicle must be stopped to engage or disengage 2wd/4wd selector. Mechanical damage may occur if selector is en- gaged or ...

  • Page 70

    3) brake lever when the brake lever is compressed, the front and rear brakes are applied. When released, the brake lever should automatically return to its original posi- tion. Braking effect is proportional to the force applied on the lever and to the type and condition of the terrain. Note: as on ...

  • Page 71

    To change the transmission position, completely stop vehicle then move lever to the desired position. Do not force lever. If unable to shift, rock the vehicle back and forth to move the gears in the transmission and try again. V07d07y shift pattern caution: always completely stop the vehicle and app...

  • Page 72

    Headlamp switch 1 v07i03y 3 2 headlamp switch functions 1. Headlamp switch 2. Low beam and taillight 3. High beam and taillight note: place ignition switch to on "without light" position to close the headlamp. 3 2 1 vmo2006-005-013_b ignition switch positions 1. Off 2. On "with light" 3. On "without...

  • Page 73

    Override button this button is used to override the re- verse speed limiter system while pow- er backing up. Press and hold the override button then depress throttle lever gradually. Warning never activate the override but- ton if throttle lever is already de- pressed as a loss of control may result...

  • Page 74

    7) speedometer 8 7 1 4 2 6 3 5 vmo2006-005-014_a typical 1. Display selector button 2. 4wd system display 3. Transmission position display 4. Vehicle speed display 5. Multifunction display 6. Unit display 7. Oil pressure indicator lamp 8. Engine temperature indicator lamp unit selection (mph vs km/h...

  • Page 75

    Speedometer display codes speedometer reads fail vmo2006-005-037 if your speedometer shows fail in the multifunction display, it means that the speedometer as sensed 18 volts in the electrical system, caused by a dis- connected or defective voltage regula- tor. Check voltage regulator connection or ...

  • Page 76

    Transmission position (range) indicates the transmission is in park position. Indicates the transmission is in reverse position. Indicates the transmission is in neutral position. 4-wheel drive system indicates the 4wd system is activated. Indicator lamps oil pressure (red) when this indicator light...

  • Page 77

    Note: while engine can be stopped by turning the ignition key to off po- sition, we recommend the engine be stopped by the engine stop switch. 10) fuel tank cap caution: never place anything over fuel tank cap because the vent hole on the top of fuel tank cap can be blocked and the engine could misf...

  • Page 78

    1 3 4 2 vmo2006-005-025_a 1. Align this pointer toward the desired position 2. On 3. Off 4. Res. (reserve) off stops fuel supply to carburetor. Caution: turn valve to off posi- tion when vehicle is not being op- erated or when transporting. On allows fuel to flow to carburetor. This is the normal po...

  • Page 79

    14) footpeg use this area to keep your feet stable. V07l01y 1 1. Footpeg 15) access panel to open the panel, unlatch, lift then remove it completely. Vmo2006-005-026_a 1. Access panel 2. Front racks 3. Latch this panel allows an easier access to the service compartment. The ser- vice compartment con...

  • Page 80

    Vmo2006-005-027_b 1. Seat latch seat removal push latch forward while gently lifting rear of seat. Pull seat rearward. Con- tinue lifting movement until you can release the front retaining device then completely remove seat. Seat installation insert front tabs of seat into frame hook. When seat rest...

  • Page 81

    Note: follow manufacturer's instruc- tions for proper attachment. 20) radiator cap located in service compartment, un- der access panel. Warning in order to avoid getting burned, do not remove the radiator cap when the engine is hot. To remove the radiator cap, press and turn it counterclockwise. Re...

  • Page 82

    Located on right side of vehicle. Auto-rewind type. To engage mecha- nism, pull handle slowly until a resis- tance is felt then continue to slowly pull the handle until the compression stroke peak (strong rotating resis- tance) is overpassed then, pull vigor- ously. Slowly release handle. Vmo2006-00...

  • Page 83

    Vmo2006-005-032_a typical 1. In 2. Out 27) roller fairlead xt models the roller fairlead is used to prevent damages to the vehicle and guide the wire rope into the winch. Vmo2007-003-016_a 1. Winch 2. Fairlead 3. Winch hook 28) winch remote control xt models a winch remote control is provided with t...

  • Page 84

    Vmo2007-003-017_a typical — front service compartment 1. Remote control connection 30) brake lever fluid reservoir located above front brake lever on the handlebar. V07k0aa typical 31) brake pedal fluid reservoir located in service compartment un- derneath central panel. Vmo2007-003-017_d typical 32...

  • Page 85

    Liquids while reading this operator’s guide, remember that: warning indicates a potential hazard that, if not avoided, could result in serious in- jury or death. Note: this section specifies the rec- ommended liquids and procedures to check their levels. Refer to mainte- nance for procedures to repl...

  • Page 86

    Oil viscosity sae 5w30 oil is recommended for all seasons. However, during the hottest days of the summer the brp xp-s™ 10w40 mineral oil (p/n 219 700 346) can be used. Note: for improved overall perfor- mance and all season applications, use xp-s 5w40 synthetic oil (p/n 293 600 039). Xp-s 5w40 synt...

  • Page 87

    To add oil, remove the dipstick. Place a funnel into the dipstick tube to avoid spillage. Add a small amount of recommended oil and recheck oil level. Repeat the above procedures until oil level reaches the dipstick's upper mark. Do not overfill. Properly tighten dipstick. Engine coolant recommended...

  • Page 88

    Brake fluid recommended fluid always use brake fluid meeting the specification dot 4 only. Caution: to avoid serious dam- age to the braking system, do not use fluids other than the recom- mended one, nor mix different fluids for topping up. Fluid level with vehicle on a level surface, check brake f...

  • Page 89

    Operating instructions general the transmission lever must be on park or neutral to allow engine to start. Note: for your convenience, an over- ride mode allows the engine to be started with the transmission lever in any position. Press and hold the brake lever or the brake pedal while pressing the ...

  • Page 90

    Starting the engine initial cold starting insert key in ignition switch and turn to on position. Place the engine stop switch to run. In cold weather, under 0°c (32°f), place the choke lever in full position. V07i09z 1 typical 1. Full choke position press the engine start button and hold until the e...

  • Page 91

    Follow the starting procedures above but instead use the rewind starter to start. Hold manual starter handle firmly and, slowly, crank the engine until a resis- tance is felt. Pass this resistance and release the handle. Again take the handle firmly and crank engine. Repeat this procedure completely...

  • Page 92

    Special procedures turn over when vehicle is turned over or stays tilted on the side, replace the vehicle in its normal operating position (on all four wheels) and wait 3 to 5 minutes before starting engine. Before starting engine, check engine oil level and refill if necessary. If the oil pressure ...

  • Page 93

    Cargo and transportation while reading this operator’s guide, remember that: warning indicates a potential hazard that, if not avoided, could result in serious in- jury or death. Cargo warning the vehicle handling, stability and braking distance are affect- ed when loading racks and using the vehicl...

  • Page 94

    Secure the vehicle by the front bumper and rear bumper. Caution: attaching vehicle at oth- er locations may damage the vehi- cle. Unload racks before transporting the vehicle. Front location vmo2006-016-005_a typical rear location vmo2006-016-006_a typical warning do not tow this vehicle behind a ca...

  • Page 95

    Troubleshooting engine does not turn 1. Ignition switch is in the off position. – place switch to the on position. 2. Transmission is not set on park or neutral. – set transmission either in park or in neutral or press the brake lever. 3. Burnt fuse. – check main fuse condition. 4. Weak battery or l...

  • Page 96

    Engine turns over but fails to start (cont’d) 5. Spark plug/ignition (no spark). – check main fuse condition. – remove spark plug then reconnect to ignition coil. – check that ignition switch and/or engine stop switch is/are at the on posi- tion. – start engine with spark plug grounded to the engine...

  • Page 97

    Engine backfire 1. Exhaust system leakage. – contact an authorized can-am dealer. 2. Engine is running too hot. – see engine lacks acceleration or power. 3. Ignition timing is incorrect or there is an ignition system failure. – contact an authorized can-am dealer. 4. Improper carburetor setting. – c...

  • Page 98

    The rpm increases but the vehicle does not move 1. The transmission is on park or neutral position. – select the r, hi or lo position. 2. Cvt dirty or worn-out. – contact an authorized can-am dealer. 3. Water in the cvt housing. – contact an authorized can-am dealer. 96 ______________________.

  • Page 99

    Specifications model outlander™ 400 engine engine type rotax 400, 4-stroke, single over head camshaft (sohc), liquid cooled number of cylinder 1 number of valves 4 valves (mechanical adjustment) bore mm (in) 91 (3.58) stroke mm (in) 61.5 (2.42) displacement 400 cm³ (24.41 in³) compression ratio 10.3...

  • Page 100

    Model outlander™ 400 electrical system magneto generator output 420 w @ 6000 rpm ignition system type cdi (capacity discharge ignition) ignition timing not adjustable quantity 1 make and type ngk dcpr8e spark plug gap 0.6 to 0.7 mm (.024 to .027 in) forward rpm 8000 engine rpm limiter setting revers...

  • Page 101

    Model outlander™ 400 drive train front differential shaft driven/single auto-lock differential (pump driven) front differential ratio 3.6:1 rear axle shaft driven/single differential rear axle ratio 3.6:1 front 500 ml (17 u.S. Oz) capacity rear 250 ml (8.5 u.S. Oz) differential oil recommended brp d...

  • Page 102

    Model outlander™ 400 brakes qty 2 front brake type hydraulic, discs qty 1 rear brake type hydraulic, disc capacity 125 ml (4.3 u.S. Oz) brake fluid type dot 4 parking brake hydraulic lock-4 wheels front organic brake pad material rear metallic minimum pad thickness mm (in) 1 (.04) front mm (in) 3.5 ...

  • Page 103

    Model outlander™ 400 dimension overall length m (in) 2.18 (86) overall width m (in) 1.17 (46) overall height m (in) 1.14 (45) dry weight kg (lb) 275 (607) wheel base m (in) 1.24 (49) front mm (in) 965 (38) wheel track rear mm (in) 914 (36) ground clearance mm (in) 236 (9.3) loading capacity weight d...

  • Page 104

    102 _____________________.

  • Page 105: Maintenance

    Maintenance information _____________________ 103.

  • Page 106

    Maintenance chart the maintenance is very important, if you are not familiar with safe service prac- tices and adjustment procedures, see your authorized can-am dealer. Periodic maintenance chart initial inspection 10 h or 30 days or 300 km (185 mi) (to be performed by an authorized can-am dealer. T...

  • Page 107

    Periodic maintenance chart initial inspection 10 h or 30 days or 300 km (185 mi) (to be performed by an authorized can-am dealer. The initial maintenance is very important and must not be neglected.) 25 h or 750 km (470 mi) 50 h or 1500 km (930 mi) 100 h or 1 year or 3000 km (1865 mi) 200 h or 2 yea...

  • Page 108

    Periodic maintenance chart initial inspection 10 h or 30 days or 300 km (185 mi) (to be performed by an authorized can-am dealer. The initial maintenance is very important and must not be neglected.) 25 h or 750 km (470 mi) 50 h or 1500 km (930 mi) 100 h or 1 year or 3000 km (1865 mi) 200 h or 2 yea...

  • Page 109

    Periodic maintenance chart initial inspection 10 h or 30 days or 300 km (185 mi) (to be performed by an authorized can-am dealer. The initial maintenance is very important and must not be neglected.) 25 h or 750 km (470 mi) 50 h or 1500 km (930 mi) 100 h or 1 year or 3000 km (1865 mi) 200 h or 2 yea...

  • Page 110

    General while reading this operator’s guide, remember that: warning indicates a potential hazard that, if not avoided, could result in serious in- jury or death. Warning unless otherwise specified, engine should not be running for all main- tenance procedures. Before performing any service or inspec...

  • Page 111

    Engine/transmission air filter removal caution: never remove or mod- ify any component in the air filter housing. Otherwise, engine perfor- mance degradation or damage can occur. The engine is calibrated to operate specifically with these com- ponents. Remove seat. Release clamps and remove air filt...

  • Page 112

    V07c23y 3 2 1 4 typical 1. Air filter housing 2. Drain tube 3. Clamp 4. Cvt cover note: if vehicle is used in dusty area, inspect more frequently than specified in maintenance chart. If liquids/deposits are found, squeeze and remove the clamp. Pull drain tube out. And empty it. Caution: do not start...

  • Page 113

    1 v07c04y typical 1. Oil filter cover remove the oil filter and replace with a new filter. Check the cover o-ring and change it if necessary. Screw oil filter cover in place. Wipe out any oil spillage on engine. Change gasket on oil drain plug. Clean gasket area on engine and oil drain plug then rei...

  • Page 114

    Engine coolant replacement warning in order to avoid potential burns, do not remove the radiator cap or loosen the coolant drain plug if the engine is hot. Open the access panel and remove the radiator cap. V07c05y 1 1. Radiator cap on the right side of vehicle, remove the engine cover. Unscrew the ...

  • Page 115

    V07c0ay 1 1. Hose pincher fill the radiator until the coolant comes out by the thermostat housing hole. Install the bleeding screw then re- move the hose pincher. Complete the radiator filling. Check the level in the coolant reservoir and refill if necessary. Run engine at idle with the radiator cap...

  • Page 116

    Carburetor see an authorized can-am dealer each year to verify and clean the fuel sys- tem. 114 _____________________.

  • Page 117

    Transmission drive belt see an authorized can-am dealer to check the width and the condition of drive belt. Cvt cover drain plug any time you suspect that water has entered the cvt cover, drain the cvt housing by removing the drain plug. 1 callout v07c0va lh side 1. Drain plug _____________________ ...

  • Page 118

    Fuel system throttle cable lubrication the throttle cable must be lubricated with silicone lubricant (p/n 293 600 041) or an equivalent. Warning always use a silicone-based lubri- cant. Using another lubricant (like a water-based lubricant) could cause the throttle lever/cable stick- ing or stiffnes...

  • Page 119

    V07i0iy remove the carburetor side cover. V07f04y insert the needle of lubricant can in the end of throttle cable adjuster. Warning always wear eye protection and gloves when you lubricate a cable. V07i0jy note: place a rag around the throttle cable adjuster to prevent the lubricant from splashing. ...

  • Page 120

    With the transmission lever on park position, start the engine. Check if the throttle cable is adjusted correctly by turning handlebar fully right then ful- ly left. If the engine rpm increases, readjust the throttle lever free play. 118 _____________________.

  • Page 121

    Electrical warning unless otherwise indicated, al- ways turn ignition switch to the off position before performing any maintenance or repair on elec- trical system. Spark plug removal unplug the spark plug cable. Unscrew the spark plug one turn. Clean the spark plug and cylinder head with pressurize...

  • Page 122

    Remove corrosion from battery cable terminals and battery posts using a firm wire brush. Battery casing should be cleaned by soft brush and baking soda solution. Installation reinstall battery in vehicle. Warning connect red (+) cable first then black (-) cable. Always connect red (+) cable first. F...

  • Page 123

    Headlamps caution: never touch glass por- tion of an halogen bulb with bare fingers, it shortens its operating life. If glass is touched, clean it with isopropyl alcohol which will not leave a film on the bulb. To replace the headlamp bulb, proceed as follows. Note: on the following illustration, th...

  • Page 124

    V06g0sy typical properly reinstall removed parts in the reverse order of their removal. Beam aiming adjustment adjust beam aiming as follows: turn adjustment screws to adjust beam height and side orientation to your convenience. Adjust both head- lamps evenly. Vmo2006-005-040_b 1. Headlamp cover 2. ...

  • Page 125

    Drive train drive shaft boot/protector inspection visually inspect drive shaft protectors and boots conditions. Check protec- tors for damage or rubbing against shafts. Check boots for cracks, tears, leaking grease etc. Repair or replace damaged parts as necessary. V07h01y 2 1 front of vehicle 1. Dr...

  • Page 126

    Tires/wheels warning when the tires are replaced, nev- er install a bias tire with a radial tire. Such a combination could create handling and/or stability problems. Do not mix tires of different size and/or design on the same axle. Front and rear tire pairs must be the identical model and manufac- ...

  • Page 127

    1 v07h04y typical — opened end type 1. Taper side of nut caution: always use the recom- mended wheel nuts (p/n 250 100 096). Using a different nut could cause damages to the rim. Vmo2008-001-002_a typical — closed end type 1. Wheel nut caution: always use the recom- mended wheel nuts (p/n 250 100 08...

  • Page 128

    Suspension lubrication lubricate front a-arms. Use suspen- sion synthetic grease (p/n 293 550 033) or an equivalent. There is two grease fittings on each a-arm. Inspection front suspension inspect the mcpherson struts for oil leaks or other damages. Check tight- ness of fasteners. See an authorized ...

  • Page 129

    Brake inspection the braking system is a hydraulic type and no adjustment is required. Check the following to keep the brakes in a good operating condition: – brake fluid level – brake system for fluid leaks – brake cleanliness – brake for spongy feel – brake discs for excessive wear and surface con...

  • Page 130

    Body/frame hitch/trailer ball condition check tightness of fasteners and tightness/condition of trailer ball. Properly retighten as necessary and replace ball if worn. Frame fasteners check fastener condition and tight- ness on the vehicle. Retighten as required. Storage cover latches ensure front a...

  • Page 131

    Storage and preseason preparation warning have an authorized can-am deal- er inspects fuel system integrity as specified in maintenance chart. When a vehicle is not in use for more than one month, proper storage is a necessity. See an authorized can-am dealer for proper procedures. When using your v...

  • Page 132

    130 _____________________.

  • Page 133: Warranty

    Warranty _____________________ 131.

  • Page 134

    Brp limited warranty north america: 2008 can-am tm atv 1) scope of the limited warranty bombardier recreational products inc. (“brp”)* warrants its 2008 can-am atv from defects in material or workmanship for the period and under the conditions described below. All genuine can-am atv parts and access...

  • Page 135

    2) exclusions – are not warranted the following are not warranted under any circumstances: • normal wear and tear; • routine maintenance items, tune ups, adjustments; • damage caused by failure to provide proper maintenance and/or storage, as described in the operator's guide; • damage resulting fro...

  • Page 136

    4) warranty coverage period this warranty will be in effect from the date of delivery to the first retail consumer or the date the product is first put into use, whichever occurs first and for a period of: six (6) consecutive months, for private use or commercial use owners. The emission-related com...

  • Page 137

    6) what to do to obtain warranty coverage the customer must notify a servicing brp dealer within two (2) days of the ap- pearance of a defect, and provide it with reasonable access to the product and reasonable opportunity to repair it. The customer must also present to the autho- rized brp dealer, ...

  • Page 138

    Brp international limited warranty: 2008 can-am tm atv 1) scope of the limited warranty bombardier recreational products inc. (“brp”)* warrants its 2008 can-am atv from defects in material or workmanship for the period and under the conditions described below. All genuine can-am atv parts and access...

  • Page 139

    3) limitations of liability this warranty is expressly given and accepted in lieu of any and all other warranties, expressed or implied, including without limitation any warranty of merchantability or fitness for a particular purpose. To the extent that they cannot be disclaimed, the implied warrant...

  • Page 140

    Brp will not honour this limited warranty to any private use owner or commercial use owner if the preceding conditions have not been met. Such limitations are necessary in order to allow brp to preserve both the safety of its products, and also that of its consumers and the general public. 6) what t...

  • Page 141

    For countries within europe, middle east, africa, russia & cis, please contact our european office: brp europe n.V. Consumer service center skaldenstraat 125 9042 gent belgium tel.: + 32-9-218-26-00 for scandinavian countries, please contact our finland office: brp finland oy service department ahjo...

  • Page 142

    Brp european union member states limited warranty: 2008 can-am tm atvs 1) scope of the limited warranty bombardier recreational product inc. (“brp”)* warrants its new and unused model-year 2008 can-am atvs sold by authorized brp distributors/dealers ("distributors/dealers") in the european union mem...

  • Page 143

    3) limitations of liability this warranty is expressly given and accepted in lieu of any and all other warranties, expressed or implied, including without limitation any warranty of merchantability or fitness for a particular purpose. To the extent that they cannot be disclaimed, the implied warrant...

  • Page 144

    Brp will not honour this limited warranty to any private use owner or commercial use owner if the preceding conditions have not been met. Such limitations are necessary in order to allow brp to preserve both the safety of its products, and also that of its consumers and the general public. 6) what t...

  • Page 145

    For countries within europe, middle east, africa, russia & cis, please contact our european office: brp europe n.V. Consumer service center skaldenstraat 125 9042 gent belgium tel.: + 32-9-218-26-00 for scandinavian countries, please contact our finland office: brp finland oy service department ahjo...

  • Page 146

    Privacy obligation/disclaimer we wish to inform you that your coordinates will be used for safety and warranty purposes. Sometimes, we also use the coordinates of our clients to inform them about our products and to present them offers. Should you prefer not to receive information on our product, se...

  • Page 147

    Change of address/ownership if your address has changed or if you are the new owner of the atv, be sure to notify brp by either: – mailing one of the following card below; – north america only: calling at 715 848-4957 (usa) or 819 566-3366 (canada); – notifying an authorized can-am dealer. In case o...

  • Page 148

    146 _____________________.

  • Page 149

    Change of address/ownership if your address has changed or if you are the new owner of the atv, be sure to notify brp by either: – mailing one of the following card below; – north america only: calling at 715 848-4957 (usa) or 819 566-3366 (canada); – notifying an authorized can-am dealer. In case o...

  • Page 150

    148 _____________________.

  • Page 151

    Atv model no. Vehicle identification number (v.I.N.) engine identification number (e.I.N.) owner: purchase date year month day warranty expiry date year month day to be completed by the dealer at the time of the sale. Dealer imprint area name no. Street apt city state/province zip/postal code v00a2i...

  • Page 152

    Vmo2008-013_outlander400_219000490_canada_ang.Fh10 fri oct 05 08:33:11 2007 page 1 composite c m y cm my cy cmy k.