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  5. Operator's Manual

Can-Am Outlander 500 2008 Operator's Manual - Warning

Summary of Outlander 500 2008

  • Page 1

    Vmo2008-001_outlander568_219000476_ang.Fh10 thu mar 29 14:53:06 2007 page 1 composite c m y cm my cy cmy k this vehicle can be hazardous to operate. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take pr...

  • Page 2: Warning

    Warning your vehicle can be hazardous to operate. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driv- ing on hills or over obstacles, if you fail to take proper precautions. For your safety, understand and follow all the warnings contained in this opera...

  • Page 3: Important Information

    Important information this operator’s guide utilizes the following symbols to emphasize particular in- formation: the safety alert symbol indicates a potential personal injury hazard. Warning indicates a potential hazard that, if not avoided, could result in serious injury or death. Caution: denotes...

  • Page 4: Foreword

    Foreword congratulations on your purchase of a new can-am™ atv. It is backed by the brp warranty and a network of autho- rized can-am dealers ready to provide the parts, service or accessories you may require. Your dealer is committed to your satis- faction. He has taken training to per- form the in...

  • Page 5: Table Of Contents

    Table of contents while reading this operator’s guide, remember that: warning indicates a potential hazard that, if not avoided, could result in serious in- jury or death. Notice. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. ....

  • Page 6

    2) 2wd/4wd selector. . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 65 3) brake lever. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 66 4) parking brake. .. . . .. . . .. . . .....

  • Page 7

    Cargo and transportation . . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 90 troubleshooting . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 92 specifications . . . .. . . .. . . .. . . .. . . .. . . .. . ...

  • Page 8

    Vehicle cleaning and protection. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. 128 storage and preseason preparation . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. 129 warranty brp limited warranty north america: 2008 can-am tm atv . .. 132 brp international lim...

  • Page 9: Notice

    Notice this operator's guide has been pre- pared to acquaint the owner/operator of a new vehicle with the various ve- hicle controls, maintenance and safe operating instructions. It is indispens- able for the proper use of the product. This operator's guide uses the follow- ing symbols. Warning indi...

  • Page 10: Introduction

    Introduction your dealer should have provided you with some basic information on the particular controls and features of your new vehicle. Please take the time to study this operator's guide and all on-product warning labels as well as the safety video that came with this vehicle. They more complete...

  • Page 11: Safety

    Safety information ____________ safety information ____________ 9.

  • Page 12: Special Safety Messages

    Special safety messages this vehicle is not a toy and can be hazardous to operate. This vehicle handles differently from other vehicles including motorcycles and cars. A collision or rollover can occur quickly, even during routine ma- neuvers such as turning and driving on hills or over obstacles, i...

  • Page 13

     never operate this vehicle on hills too steep for the vehicle or for your abilities. Practice on smaller hills before attempting larger hills.  always follow proper procedures for climbing hills as described further in this operator's guide. Check the terrain carefully before you start up any hil...

  • Page 14

     never modify this vehicle through improper installation or use of ac- cessories. Only use brp's ap- proved accessories. Never install passenger seat or use the racks to carry a passenger.  never exceed the stated load lim- its for this vehicle including opera- tor, all other loads and added acces...

  • Page 15: Operation Warnings

    Operation warnings while reading this operator’s guide, remember that: warning indicates a potential hazard that, if not avoided, could result in serious in- jury or death. The following warning and their format have been requested by the united states consumer product safety commission and are requ...

  • Page 16: Warning

    Warning v00a01q potential hazard failure to follow the age recommendations for this vehicle. What can happen a lack of respect for this age recommendation can lead to severe injury or death of the child. Even though a child may be within the age group for which this vehicle is recommended, he may no...

  • Page 17: Warning

    Warning v00a02q potential hazard carrying a passenger on this vehicle. What can happen greatly reduces your ability to balance and control this vehicle. Could cause an accident, resulting in harm to you and/or your passenger. How to avoid the hazard never carry passenger. Even with a long seat that ...

  • Page 18: Warning

    Warning v00a03q potential hazard operating this vehicle on paved surfaces. What can happen the tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handling and control of this vehicle, and may cause the vehicle to go out of control. How to avoid the...

  • Page 19: Warning

    Warning v00a04q potential hazard operating this vehicle on public streets, roads or highways. What can happen you can collide with another vehicle. How to avoid the hazard never operate this vehicle on any public street, road or highway, even a dirt or gravel one. In many states or provinces it is i...

  • Page 20: Warning

    Warning v00a06q potential hazard riding this vehicle without wearing an approved helmet, eye protection and protective clothing. What can happen the following items concern all atv's operator: – riding without an approved helmet increases the chances of a severe head injury or death in the event of ...

  • Page 21: Warning

    Warning v00a07q potential hazard riding this vehicle after consuming alcohol or drugs. What can happen could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident or death. How to avoid the hazard never consume alc...

  • Page 22: Warning

    Warning v00a08q potential hazard operating this vehicle at excessive speeds. What can happen increases your chances of losing control of the vehicle, which can result in an accident. How to avoid the hazard always travel at a speed which is proper for the terrain, visibility and op- erating conditio...

  • Page 23: Warning

    Warning v00a09q potential hazard attempting wheelies, jumps and other stunts. What can happen increases the chance of an accident, including an overturn. How to avoid the hazard never attempt stunts, such as wheelies or jumps. Do not try to show off. ____________ safety information ___________ 21.

  • Page 24: Warning

    Warning potential hazard failure to inspect the vehicle before operating. Failure to properly maintain the vehicle. What can happen increases the possibility of an accident or equipment damage. How to avoid the hazard always inspect your vehicle each time you use it to make sure the vehicle is in sa...

  • Page 25: Warning

    Warning v00a0bq potential hazard removing hands from handlebar or feet from the footrests during opera- tion. What can happen removing even one hand or foot can reduce your ability to control the vehicle or could cause you to lose your balance and fall off the vehicle. If you remove a foot from the ...

  • Page 26: Warning

    Warning v00a0cq potential hazard failure to use extra care when operating this vehicle on unfamiliar terrain. What can happen you can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the vehicle overturning or loss of control. How to avoid the hazard go slowly a...

  • Page 27: Warning

    Warning v00a0dq potential hazard failure to use extra care when operating on excessively rough, slippery or loose terrain. What can happen could cause loss of traction or vehicle control, which could result in an accident, including an overturn. How to avoid the hazard do not operate on excessively ...

  • Page 28: Warning

    Warning v00a0eq potential hazard turning improperly. What can happen vehicle could go out of control, causing a collision or overturn. How to avoid the hazard always follow proper procedures for turning as described further in this operator's guide. Practice turning at low speeds before attempting t...

  • Page 29: Warning

    Warning v00a0qq potential hazard operating on excessively steep hills. What can happen the vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills. How to avoid the hazard never operate this vehicle on hills too steep for the vehicle or for your abil- ities. P...

  • Page 30: Warning

    Warning v00a0fq potential hazard climbing hills improperly. What can happen could cause loss of control or cause vehicle to overturn. How to avoid the hazard always follow proper procedures for climbing hills as described further in this operator's guide. Always check the terrain carefully before yo...

  • Page 31: Warning

    Warning v00a0gq potential hazard going down a hill improperly. What can happen could cause loss of control or cause vehicle to overturn. How to avoid the hazard always follow proper procedures for going down hills as described further in this operator's guide. Note: a special technique is required w...

  • Page 32: Warning

    Warning v00a0hq potential hazard improperly crossing hills or turning on hills. What can happen could cause loss of control or cause vehicle to overturn. How to avoid the hazard never attempt to turn the vehicle around on any hill until you have mas- tered the turning technique as described further ...

  • Page 33: Warning

    Warning v00a0iq potential hazard stalling, rolling backwards or improperly dismounting while climbing a hill. What can happen could result in vehicle overturning. How to avoid the hazard use proper gear and maintain steady speed when climbing a hill. If you lose all forward speed: keep your weight u...

  • Page 34: Warning

    Warning v00a0jq potential hazard improperly operating over obstacles. What can happen could cause loss of control or a collision. Could cause the vehicle to overturn. How to avoid the hazard before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as larg...

  • Page 35: Warning

    Warning v00a0kq potential hazard skidding or sliding improperly. What can happen you may lose control of this vehicle. You may also regain traction unexpectedly, which may cause the vehicle to overturn. How to avoid the hazard learn to safely control skidding or sliding by practicing at low speeds a...

  • Page 36: Warning

    Warning v00a0lq potential hazard operating this vehicle through deep or fast flowing water. What can happen tires may float, causing loss of traction and loss of control, which could lead to an accident. How to avoid the hazard never operate this vehicle in fast flowing water or in water deeper than...

  • Page 37: Warning

    Warning v00a0mq potential hazard improperly operating in reverse. What can happen you could hit an obstacle or person behind the vehicle, resulting in serious injury. How to avoid the hazard when you select reverse gear, make sure there are no obstacles or people behind the vehicle. When it is safe ...

  • Page 38: Warning

    Warning v00a0oq potential hazard operating this vehicle with improper tires, or with improper or uneven tire pressure. What can happen use of improper tires on this vehicle, or operation of this vehicle with im- proper or uneven tire pressure, may cause loss of control, tire blow outs, tire to move ...

  • Page 39: Warning

    Warning v00a0nq potential hazard operating this vehicle with improper modifications. What can happen improper installation of accessories or modification of this vehicle may cause changes in handling which in some situations could lead to an acci- dent. How to avoid the hazard never modify this vehi...

  • Page 40: Warning

    Warning v00a0pq potential hazard overloading this vehicle or carrying or towing cargo improperly. What can happen could cause changes in vehicle handling which could lead to an accident. How to avoid the hazard never exceed the stated load capacity for this vehicle including operator, as well as oth...

  • Page 41: Warning

    Warning v03m01q potential hazard transporting flammable or dangerous material can lead to explosions. What can happen this can cause serious injury or death. How to avoid the hazard never transport flammable or dangerous material. While reading this operator’s guide, remember that: warning indicates...

  • Page 42: Riding The Vehicle

    Riding the vehicle to fully appreciate the pleasures and excitement of riding this vehicle, there are some basic rules and tips that you must follow. Some may be new to you while others may be common sense or obvious. Nonetheless, we ask that you take a few minutes to read this operator's guide comp...

  • Page 43: Pre-Operation Check

    Pre-operation check warning the pre-operation check is very important prior to operating the vehicle. Always check the prop- er operation of critical controls, safety features and mechanical components before starting. If not done, severe injury or death might occur. Before using this vehicle, the o...

  • Page 44: Clothing

    Clothing actual weather conditions should help you decide how to dress. However, it is important that the operator always wear the appropriate protective clothing and apparel, including an approved helmet, eye protection, boots, gloves, long sleeved shirt and pants. This type of clothing will provid...

  • Page 45: Carrying Loads

    Carrying loads any load carried on the vehicle's carrying rack(s) will affect the stability and con- trol of the vehicle. For this reason, do not exceed the load limits of the vehicle's manufacturer. Always make sure the load is secured and cannot interfere with your proper control. Always be aware ...

  • Page 46: Recreational Riding

    Recreational riding respect the rights and limitations of others. Stay away from areas designated for other types of off road use. This includes snowmobile trails, equestrian trails, cross country ski trails, mountain bike trails, etc. Never assume there are no other users on the trail. Always stay ...

  • Page 47: Design Limitation

    Design limitation although the vehicle is exceptionally rugged for its class, it is still a light vehicle by definition and its operation must be restricted to its proper purpose. The addition of weight to any part of the vehicle changes its gravitational stability and modifies its performance. Off-...

  • Page 48: Uphill Driving

    Uphill driving due to configuration, this vehicle has excellent climbing ability, so much so that tipover is possible before traction is lost. For example, it is common to encounter terrain situations where the top of the hill has eroded to a point that the hill peak rises very sharply. The vehicle ...

  • Page 49: Riding Techniques

    Riding techniques riding your vehicle too fast for the conditions may result in injury. Apply only enough throttle to proceed safely. Statistics show that high speed turns usually result in mishaps and injury. Always remember that this vehicle is heavy! Its pure weight alone may entrap you should it...

  • Page 50

    This vehicle is not designed for riding on roads or highways. In most places it is an illegal practice. Riding your vehicle on roads or highways could cause a collision to occur with another vehicle. The tires of this vehicle are not suited for paved road use. Pavement may seriously affect the handl...

  • Page 51

    If your trip crosses frozen waterways, make sure that the ice is thick enough and sound enough to support the total weight of yourself, the vehicle and its load. Be ever watchful of open water... It is a sure indication that the ice thickness will vary. If in doubt, do not attempt to cross. Ice will...

  • Page 52

    Respect and follow all posted trail signs. They are there to help you and others. Obstacles in the "trail" should be traversed with caution. This includes loose rocks, fallen trees, slippery surfaces, fences, posts, and embankments and de- pressions. You should avoid them whenever possible. Remember...

  • Page 53: Warning

    Downhill keep your body weight rearwards. Apply the brake gradually to prevent skidding. Do not "coast" down the slope using solely engine compression or in neutral gear. V00a0yl while reading this operator’s guide, remember that: warning indicates a potential hazard that, if not avoided, could resu...

  • Page 54

    Side hilling this is one of the most risky types of riding since it may drastically change the balance of the vehicle. It should be avoided wherever possible. If it is necessary to do so however, it is important that you always keep your body weight on the upside of the slope... And be prepared to d...

  • Page 55: Routine Maintenance

    Routine maintenance once your ride completed, it is wise to remove any build up of snow, ice, mud and grime. Not only will this help you keep your vehicle longer and in good condition for resale but will eliminate potential hazards the next time you use the vehicle. Wash your vehicle in warm soapy w...

  • Page 56: Hang Tag

    Hang tag this vehicle comes with a hang tag and labels containing important safety infor- mation. Any person who rides this vehicle should read and understand this information before riding. V07m11l usa and canada only 704901107 vmo2006-005-009_en 54 ___________ safety information ___________.

  • Page 57: On-Product Labels

    On-product labels the following labels are on your vehicle and they should be considered perma- nent parts of the vehicle. If missing or damaged, they can be replaced free of charge. See an authorized can-am dealer. Note: the following illustrations used in this operator's guide are a general repres...

  • Page 58

    Label 1 v01m01z label 2 v01m02z label 3 v07m06y label 4 v07m07y label 5 v01m07z 56 ___________ safety information ___________.

  • Page 59: Usa And Canada Models

    Label 6 xxx xx xxx xx vmo2006-016-008_en label 7 usa and canada models vmo2006-005-010_en front and rear fender international models vmo2006-005-010_en front fender only label 8 vmo2006-007-002_aen label 9 (1*,1()$0,/ &(57,),&$7,21 67$1'$5')(/ (1*,1(',63/$&(0(17 (;+$867(0,66,21 &21752/6 )$0,//('(027...

  • Page 60: International Models Only

    International models only label 11 vmo2006-014-003_a label 12 vmo2006-005-010_en rear fender only 58 ___________ safety information ___________.

  • Page 61: Vehicle

    Vehicle information _____________________ 59.

  • Page 62: Engine And Vehicle

    How to identify your vehicle the main components of your vehi- cle (engine and frame) are identified by different serial numbers. It may sometimes become necessary to lo- cate these numbers for warranty pur- poses or to trace your vehicle in the event of loss. These numbers are re- quired by the aut...

  • Page 63: Usa And Canada Only

    Noise emission control system regulation usa and canada only tampering with noise control system is prohibited! U.S. Federal law and canadian provincial laws may prohibit the following acts or the causing there of: 1. The removal or rendering inoperative by any person other than for purposes of main...

  • Page 64: Emission Requirements

    Emission requirements usa only the california air resources board (carb) requires that your vehicle comply with applicable exhaust emissions standards during its useful life, when operated and maintained according to the instructions supplied. A non-compliance red label (as well as a green label) is...

  • Page 65: Break-In Period

    Break-in period engine a break-in period of 10 operating hours is required before running the vehicle at sustained full throttle. Caution: never mix oil with fuel. This vehicle has a 4-stroke engine. Oil must be added to engine base only. During this period, maximum throttle should not exceed 3/4. H...

  • Page 66

    Controls/instruments/equipment note: some controls/instruments/equipment are optional. 22, 24 13 16 8 4 3 6 23 12 15 14 16 20 19 7 9 2 1 11 21 12 10 19 25 17 20 5 26 18 28 29 27 vmo2008-001-004_a 64 ______________________.

  • Page 67: Warning

    While reading this operator’s guide, remember that: warning indicates a potential hazard that, if not avoided, could result in serious in- jury or death. Note: this section gives basic func- tions of the various controls of your ve- hicle. For more details of how to op- erate one control in conjunct...

  • Page 68: 3) Brake Lever

    V07i0dy 4wd mode to deselect the 4wd mode, press the selector on 2wd. V07i0ey 2wd mode when the selector is located on the 2wd, the vehicle is in 2 wheel drive at all time. 3) brake lever when the brake lever is compressed, the front and rear brakes are applied. When released, the brake lever should...

  • Page 69: Warning

    Warning make sure parking brake is fully disengaged before operating the vehicle. When you ride the vehicle, brakes that are caused to drag by a con- tinuous pressure on the lever may cause damage to the brake system and cause loss of braking capacity and/or fire. To engage mechanism: squeeze brake ...

  • Page 70: 6) Multi-Switch Housing

    N: neutral this position disengages the transmis- sion to allow manual vehicle move- ment. H: high gear this selects the high speed range of the transmission in the gear box. It is the normal driving speed range. It al- lows the vehicle to reach its maximum speed. L: low gear this selects the low sp...

  • Page 71: Warning

    Note: while engine can be stopped by turning ignition key to off posi- tion, we recommend the engine be stopped by the engine stop switch. V07i05y 1 typical 1. Engine stop switch engine start button to start engine, place the engine stop switch to run. Press and hold the engine start button. Release...

  • Page 72: 7) Multifunction Gauge

    7) multifunction gauge vmo2008-001-020_a 1. Display 1 (speedometer) 2. Display 2 (mode) 3. Display 3 (mode/message) 4. Display selector button 5. Tachometer 6. Transmission position display 7. Fuel level display 8. Indicator lamps unit selection (mph vs km/h) this multifunction gauge is factory pres...

  • Page 73

    – hour meter (trip time) – vehicle hour meter (engine hours) – engine revolutions per minute (rpm). Vmo2008-001-020_e 1. Display 2 (mode) 2. Display 3 (mode/message) 3. Selector button description: odometer records the total distance travelled. Trip meter records the distance travelled since it has ...

  • Page 74

    Message pilot lamp(s) on description invalid key check engine indicates that you have used the wrong ignition key, use the proper key for this vehicle. It is also possible that the ignition key has a bad contact, remove and clean key. Park brake parking brake is displayed when parking brake is appli...

  • Page 75

    Display selector button button used to navigate between modes or to reset data depending on the feature selected. Vmo2008-001-020_i 1. Selector button tachometer measures engine revolutions per minute (rpm). Multiply by 1000 to obtain the actual revolutions. Note: rpm can also be displayed via displ...

  • Page 76: 8) 12-Volt Power Outlet

    Vmo2008-001-020_f 1. Fuel level display 2. Low fuel indicator lamp indicator lamps note: use in conjunction with dis- play 3 (mode/message) mes- sages table for additional informa- tion regarding messages. Vmo2008-001-020_k 1. Parking brake indicator lamp 2. 4wd indicator lamp 3. Low fuel level indi...

  • Page 77: 10) Fuel Tank Cap

    Vmo2006-016-002_a ignition switch positions 1. Off 2. On "with light" 3. On "without light" insert key in switch and turn to the desired position. To remove key, turn key to off position then pull it out. Note: when turning the key to off position and removing the key, the ve- hicle electrical syste...

  • Page 78: 12) Footpeg

    Note: the brake will have also an ef- fect on front wheels through the drive train. The brake pedal applies the rear brake only. Should the front brakes system fail, the rear brake can be activated by depressing the brake pedal. Vmo2006-007-009_a 1. Brake pedal 12) footpeg use this area to keep your...

  • Page 79: Warning

    Warning when engine is running, always engage the park position on the transmission lever before opening cover. Never leave any heavy or loose breakable objects in the stor- age basket. Always latch cover be- fore riding. If storage cover is re- moved to provide greater carrying area, ensure that ca...

  • Page 80: Warning

    1 v07l0ty typical 1. Trailer hitch warning ensure to install the proper ball size that matches the equipment you will tow. Note: follow manufacturer's instruc- tions for proper attachment. 18) radiator cap located in service compartment, un- der access panel. Warning in order to avoid getting burned...

  • Page 81: 20) Tool Kit

    20) tool kit the tool kit is located in the rear stor- age compartment. It contains tools for basic maintenance, this opera- tor's guide and the basic guide to winching techniques with the xt models. The tools included in the tool kit are: – pliers (1) – screwdriver (1) – open wrench 10/13 mm (1) – ...

  • Page 82: 24) Roller Fairlead

    Vmo2006-016-001_b typical 1. In 2. Out 24) roller fairlead xt models the roller fairlead is used to prevent damages to the vehicle and guide the wire rope into the winch. Vmo2007-003-016_a 1. Winch 2. Roller fairlead 3. Winch hook 25) winch remote control xt models a winch remote control is provided...

  • Page 83: 27) Brake Lever Fluid

    Vmo2007-003-017_a front service compartment 1. Remote control connection 27) brake lever fluid reservoir located above front brake lever on the handlebar. V07k0aa typical 28) brake pedal fluid reservoir located in service compartment un- derneath central panel. Vmo2007-003-017_d 29) engine coolant r...

  • Page 84: Liquids

    Liquids while reading this operator’s guide, remember that: warning indicates a potential hazard that, if not avoided, could result in serious in- jury or death. Note: this section specifies the rec- ommended liquids and procedures to check their levels. Refer to mainte- nance for procedures to repl...

  • Page 85

    Oil viscosity sae 5w30 oil is recommended for all seasons. However, during the hottest days of the summer the brp xp-s™ 10w40 mineral oil (p/n 219 700 346) can be used. Note: for improved overall perfor- mance and all season applications, use xp-s 5w40 synthetic oil (p/n 293 600 039). Xp-s 5w40 synt...

  • Page 86: Gearbox Oil

    Repeat the above procedures until oil level reaches the dipstick's upper mark. Do not overfill. Properly tighten dipstick. Gearbox oil recommended oil use xp-s chaincase oil (p/n 413 801 900) or an equivalent. Caution: do not use unrecom- mended other types of oil when servicing. Do not mix with oth...

  • Page 87: Warning

    Add coolant up to max. Mark if re- quired. Use a funnel to avoid spillage. Do not overfill. Properly reinstall and tighten filler cap and reinstall access panel. If the coolant is added in the coolant reservoir, check the level in the radia- tor too. Add coolant if necessary. Warning in order to avo...

  • Page 88: Operating Instructions

    Operating instructions general the transmission lever must be on park or neutral to allow engine to start. Note: for your convenience, an over- ride mode allows the engine to be started with the transmission lever in any position. Press and hold the brake lever or the brake pedal while pressing the ...

  • Page 89: Shifting The Transmission

    Place the engine stop switch to run. Press the engine start button and hold until the engine starts. Caution: do not hold the engine start button more than 30 seconds. A rest period should be observed between the cranking cycles to let the starter cool down. Pay atten- tion not to discharge the batt...

  • Page 90

    Note: never use a high pressure washer to clean the vehicle. Use low pressure only (like a gar- den hose). High pressure can cause electrical or mechanical damages. 88 ______________________.

  • Page 91: Special Procedures

    Special procedures turn over when vehicle is turned over or stays tilted on the side, replace the vehicle in its normal operating position (on all four wheels) and wait 3 to 5 minutes before starting engine. Before starting engine, check engine oil level and refill if necessary. If the oil pressure ...

  • Page 92: Cargo And Transportation

    Cargo and transportation while reading this operator’s guide, remember that: warning indicates a potential hazard that, if not avoided, could result in serious in- jury or death. Cargo warning the vehicle handling, stability and braking distance are affected when load- ing racks and using the vehicl...

  • Page 93: Transportation

    Transportation when transporting a vehicle, secure vehicle to trailer or in pickup box with suitable tie-downs. Using ordinary ropes is not recommended. Warning v00a174 never tip this vehicle on end for transporting. We recommend that you carry the vehicle in its nor- mal operating position (on all ...

  • Page 94: Troubleshooting

    Troubleshooting engine does not turn 1. Ignition switch is in the off position. – place switch to the on position. 2. Engine stop switch. – make sure that engine stop switch is in on position. 3. Transmission is not set on park or neutral. – set transmission either in park or in neutral or press the...

  • Page 95

    Engine turns over but fails to start (cont’d) 3. Spark plug/ignition (no spark). – check main fuse condition. – remove spark plug then reconnect to ignition coil. – check that ignition switch and/or engine stop switch is/are at the on posi- tion. – start engine with spark plug grounded to the engine...

  • Page 96

    Engine lacks acceleration or power (cont’d) 6. Engine is under a protection mode. – check multi-function gauge display for messages. – multifunction gauge check engine indicator lamp is on and display shows check engine or limp home, contact an authorized can-am dealer. Engine backfire 1. Exhaust sy...

  • Page 97

    Transmission lever is hard to move (cont’d) 2. Cvt dirty or worn-out. – contact an authorized can-am dealer. The rpm increases but the vehicle does not move 1. The transmission is on park or neutral position. – select the r, hi or lo position. 2. Cvt dirty or worn-out. – contact an authorized can-am...

  • Page 98: Specifications

    Specifications model outlander 500 outlander 650 outlander 800 engine rotax ® v490 rotax v660 rotax v810 engine type 4-stroke, single over head camshaft (sohc), liquid cooled number of cylinders 2 number of valves 8 valves (mechanical adjustment) bore mm (in) 82.03 (3.23) 91 (3.58) stroke mm (in) 47...

  • Page 99

    Model outlander 500 outlander 650 outlander 800 electrical system magneto generator output 400 w @ 6000 rpm ignition system type idi (inductive discharge ignition) ignition timing not adjustable quantity 2 make and type ngk dcpr8e spark plug gap 0.6 to 0.7 mm (.024 to .027 in) forward rpm 8000 engin...

  • Page 100

    Model outlander 500 outlander 650 outlander 800 fuel system fuel delivery type electronic fuel injection (efi), delorto 46 mm throttle body, 1 injector per cylinder type bosch fuel pump model electrical (in fuel tank) idle speed rpm ± 50 1250 (not adjustable) type regular unleaded gasoline inside no...

  • Page 101

    Model outlander 500 outlander 650 outlander 800 suspension front suspension type macpherson double a-arm suspension travel mm (in) 178 (7) 203 (8) qty 2 shock absorber type oil front preload adjustment n.A. 5 settings rear suspension type tti™ independent suspension travel mm (in) 229 (9) qty 2 shoc...

  • Page 102

    Model outlander 500 outlander 650 outlander 800 tires and wheels tires maximum 34.5 kpa (5 psi) 48 kpa (7 psi) front minimum 31 kpa (4.5 psi) 31 kpa (4.5 psi) maximum 34.5 kpa (5 psi) 48 kpa (7 psi) pressure rear minimum 31 kpa (4.5 psi) 31 kpa (4.5 psi) minimum tire thread depth mm (in) 3 (0.118) f...

  • Page 103

    Model outlander 500 outlander 650 outlander 800 loading capacity weight distribution front/rear % 51/49 rear storage box (included with rear rack weight) kg (lb) 10 (22) front kg (lb) 45 (100) rack rear (including rear storage box and tongue weight) 90 kg (200 lb) total vehicle load allowed (includi...

  • Page 104

    102 _____________________.

  • Page 105: Maintenance

    Maintenance information _____________________ 103.

  • Page 106: Maintenance Chart

    Maintenance chart the maintenance is very important, if you are not familiar with safe service prac- tices and adjustment procedures, see your authorized can-am dealer. Periodic maintenance chart initial inspection 10 h or 30 days or 300 km (185 mi) (to be performed by an authorized can-am dealer. T...

  • Page 107

    Periodic maintenance chart initial inspection 10 h or 30 days or 300 km (185 mi) (to be performed by an authorized can-am dealer. The initial maintenance is very important and must not be neglected.) 25 h or 750 km (470 mi) 50 h or 1500 km (930 mi) 100 h or 1 year or 3000 km (1865 mi) 200 h or 2 yea...

  • Page 108

    Periodic maintenance chart initial inspection 10 h or 30 days or 300 km (185 mi) (to be performed by an authorized can-am dealer. The initial maintenance is very important and must not be neglected.) 25 h or 750 km (470 mi) 50 h or 1500 km (930 mi) 100 h or 1 year or 3000 km (1865 mi) 200 h or 2 yea...

  • Page 109

    Periodic maintenance chart initial inspection 10 h or 30 days or 300 km (185 mi) (to be performed by an authorized can-am dealer. The initial maintenance is very important and must not be neglected.) 25 h or 750 km (470 mi) 50 h or 1500 km (930 mi) 100 h or 1 year or 3000 km (1865 mi) 200 h or 2 yea...

  • Page 110: General

    General while reading this operator’s guide, remember that: warning indicates a potential hazard that, if not avoided, could result in serious in- jury or death. Warning unless otherwise specified, engine should not be running for all main- tenance procedures. Before performing any service or inspec...

  • Page 111: Engine

    Engine air filter removal caution: never remove or mod- ify any component in the air filter housing. Otherwise, engine perfor- mance degradation or damage can occur. The engine is calibrated to operate specifically with these com- ponents. Remove seat. Release central panel tabs from frame. Pull cen...

  • Page 112: Radiator

    Clean the oil drain plug area. Place a drain pan under the oil drain plug area. Unscrew oil drain plug. Vmo2006-007-019_a typical 1. Oil drain plug 2. Brake pedal allow enough time for oil to flow out of oil filter. Remove the right side panel. Unscrew the oil filter cover. Vmo2006-007-020_a 1. Oil ...

  • Page 113: Warning

    Warning never clean radiator with your hands when it is hot. Let the radi- ator cool down before cleaning. Caution: be careful not to dam- age the radiating fins when clean- ing. Do not use any object/tool that could damage the fins. The fins are purposely thin parts to allow effi- cient cooling. Wh...

  • Page 114: Spark Arrester

    Vmo2006-007-022_b 1. Hose pincher fill the radiator until the coolant comes out by the thermostat housing hole. Install the bleeding screw then re- move the hose pincher. Complete the radiator filling. Check the level in the coolant reservoir and refill if necessary. Run engine at idle with the radi...

  • Page 115: Transmission

    Transmission drive belt see an authorized can-am dealer to check the width and the condition of drive belt. Cvt cover drain screw any time you suspect that water has entered the cvt cover, drain the cvt housing by removing the drain screw. Vmo2007-004-003_a behind lh footrest 1. Drain plug _________...

  • Page 116: Gearbox

    Gearbox oil change place the vehicle on a level surface. Clean drain plug area and oil level plug then remove the gearbox drain plug. Vmo2006-007-018_a 1. Oil level plug 2. Oil drain plug note: to completely drain the gear- box, place a jack under the left footrest and tilt the vehicle toward the ri...

  • Page 117: Fuel System

    Fuel system throttle cable lubrication the throttle cable must be lubricated with silicone lubricant (p/n 293 600 041) or an equivalent. Warning always use a silicone-based lubri- cant. Using another lubricant (like a water-based lubricant) could cause the throttle lever/cable stick- ing or stiffnes...

  • Page 118: Warning

    V07i0iy remove the throttle body side cover. Vmo2006-007-032_a 1. Throttle body 2. Side cover screws insert the needle of lubricant can in the end of throttle cable adjuster. Warning always wear eye protection and gloves when you lubricate a cable. V07i0jy typical note: place a rag around the thrott...

  • Page 119

    With the transmission lever on park position, start the engine. Check if the throttle cable is adjusted correctly by turning handlebar fully right then ful- ly left. If the engine rpm increases, readjust the throttle lever free play. _____________________ 117.

  • Page 120: Electrical

    Electrical warning unless otherwise indicated, al- ways turn ignition switch to the off position before performing any maintenance or repair on elec- trical system. Spark plug removal remove side panels. Unplug spark plug cables. Unscrew spark plugs one turn. Clean spark plugs and cylinder heads wit...

  • Page 121: Warning

    Removal disconnect black (-) cable first then red (+) cable. Warning always respect this order for dis- assembly; disconnect black (-) cable first. Remove the holding strap then pull the battery out of frame. Vmo2006-007-025_a 1. Battery 2. Holding strap cleaning clean battery, battery casing and ba...

  • Page 122: Bulb Replacement

    Vmo2006-007-031_a rear — fuses location 1. (f8) main (30 a) (f9) main accessories (30 a) to remove fuse from holder, remove the fuse holder cover then pull fuse out. Check if filament is melted. A15e0ky 1 2 typical 1. Fuse 2. Check if melted bulb replacement warning always turn the ignition switch t...

  • Page 123

    Vmo2006-005-041_a push on locking tab to unlock connector note: concerning the following illus- trations, the front fascia has been re- moved from the vehicle for a better comprehension. Press the spindle then push it on the side to unlock headlamp bulb. V06g0ry typical lift and hold the spindle the...

  • Page 124

    Vmo2008-001-005_a turn and pull lamp socket to expose bulb. Vmo2008-001-006 push the bulb in and hold while turning counterclockwise to release. Install the new bulb by first pushing in while turning clockwise. 122 _____________________.

  • Page 125: Drive Train

    Drive train drive shaft boot/protector inspection visually inspect drive shaft protectors and boots conditions. Check protec- tors for damage or rubbing against shafts. Check boots for cracks, tears, leaking grease etc. Repair or replace damaged parts as necessary. V07h01y 2 1 typical — front of veh...

  • Page 126: Tires/wheels

    Tires/wheels warning when the tires are replaced, nev- er install a bias tire with a radial tire. Such a combination could create handling and/or stability problems. Do not mix tires of different size and/or design on the same axle. Front and rear tire pairs must be the identical model and manufac- ...

  • Page 127: Warning

    Torque application standard models 70 n•m (52 lbf•ft) xt models 100 n•m (74 lbf•ft) camo xt models 70 n•m (52 lbf•ft) 1 v07h04y typical — opened end type 1. Taper side of nut caution: always use the recom- mended wheel nuts (p/n 250 100 096). Using a different nut could cause damages to the rim. Vmo...

  • Page 128: Suspension

    Suspension lubrication lubricate front a-arms. Use suspen- sion synthetic grease (p/n 293 550 033) or an equivalent. There is two grease fittings on each a-arm. Inspection front suspension inspect the mcpherson struts or shock absorber for oil leaks or other damages. Check tightness of fasten- ers. ...

  • Page 129: Brake

    Brake inspection the braking system is a hydraulic type and no adjustment is required. Check the following to keep the brakes in a good operating condition: – brake fluid level – brake system for fluid leaks – brake for spongy feel – brake cleanliness – brake discs for excessive wear and surface con...

  • Page 130: Body/frame

    Body/frame hitch/trailer ball condition check tightness of fasteners and tightness/condition of trailer ball. Properly retighten as necessary and replace ball if worn. Frame fasteners check fastener condition and tight- ness on the vehicle. Retighten as required. Storage cover latches ensure front a...

  • Page 131: Warning

    Storage and preseason preparation warning have an authorized can-am deal- er inspects fuel system integrity as specified in maintenance chart. When a vehicle is not in use for more than one month, proper storage is a necessity. See an authorized can-am dealer for proper procedures. When using your v...

  • Page 132

    130 _____________________.

  • Page 133: Warranty

    Warranty _____________________ 131.

  • Page 134: 2008 Can-Am

    Brp limited warranty north america: 2008 can-am tm atv 1) scope of the limited warranty bombardier recreational products inc. (“brp”)* warrants its 2008 can-am atv from defects in material or workmanship for the period and under the conditions described below. All genuine can-am atv parts and access...

  • Page 135

    2) exclusions – are not warranted the following are not warranted under any circumstances: • normal wear and tear; • routine maintenance items, tune ups, adjustments; • damage caused by failure to provide proper maintenance and/or storage, as described in the operator’s guide; • damage resulting fro...

  • Page 136

    4) warranty coverage period this warranty will be in effect from the date of delivery to the first retail consumer or the date the product is first put into use, whichever occurs first and for a period of: six (6) consecutive months, for private use or commercial use owners. The emission-related com...

  • Page 137: 7) What Brp Will Do

    6) what to do to obtain warranty coverage the customer must notify a servicing brp dealer within two (2) days of the ap- pearance of a defect, and provide it with reasonable access to the product and reasonable opportunity to repair it. The customer must also present to the autho- rized brp dealer, ...

  • Page 138: 2008 Can-Am

    Brp international limited warranty: 2008 can-am tm atv 1) scope of the limited warranty bombardier recreational products inc. (“brp”)* warrants its 2008 can-am atv from defects in material or workmanship for the period and under the conditions described below. All genuine can-am atv parts and access...

  • Page 139

    3) limitations of liability this warranty is expressly given and accepted in lieu of any and all other warranties, expressed or implied, including without limitation any warranty of merchantability or fitness for a particular purpose. To the extent that they cannot be disclaimed, the implied warrant...

  • Page 140: 7) What Brp Will Do

    Brp will not honour this limited warranty to any private use owner or commercial use owner if the preceding conditions have not been met. Such limitations are necessary in order to allow brp to preserve both the safety of its products, and also that of its consumers and the general public. 6) what t...

  • Page 141

    For countries within europe, middle east, africa, russia & cis, please contact our european office: brp europe n.V. Consumer service center skaldenstraat 125 9042 gent belgium tel.: + 32-9-218-26-00 for scandinavian countries, please contact our finland office: brp finland oy service department ahjo...

  • Page 142: Warranty: 2008 Can-Am

    Brp european union member states limited warranty: 2008 can-am tm atvs 1) scope of the limited warranty bombardier recreational product inc. (“brp”)* warrants its new and unused model-year 2008 can-am atvs sold by authorized brp distributors/dealers ("distributors/dealers") in the european union mem...

  • Page 143

    3) limitations of liability this warranty is expressly given and accepted in lieu of any and all other warranties, expressed or implied, including without limitation any warranty of merchantability or fitness for a particular purpose. To the extent that they cannot be disclaimed, the implied warrant...

  • Page 144: 7) What Brp Will Do

    Brp will not honour this limited warranty to any private use owner or commercial use owner if the preceding conditions have not been met. Such limitations are necessary in order to allow brp to preserve both the safety of its products, and also that of its consumers and the general public. 6) what t...

  • Page 145

    For countries within europe, middle east, africa, russia & cis, please contact our european office: brp europe n.V. Consumer service center skaldenstraat 125 9042 gent belgium tel.: + 32-9-218-26-00 for scandinavian countries, please contact our finland office: brp finland oy service department ahjo...

  • Page 146

    Privacy obligation/disclaimer we wish to inform you that your coordinates will be used for safety and warranty purposes. Sometimes, we also use the coordinates of our clients to inform them about our products and to present them offers. Should you prefer not to receive information on our product, se...

  • Page 147

    Change of address/ownership if your address has changed or if you are the new owner of the atv, be sure to notify brp by either: – mailing one of the following card below; – north america only: calling at 715 848-4957 (usa) or 819 566-3366 (canada); – notifying an authorized can-am dealer. In case o...

  • Page 148

    146 _____________________.

  • Page 149

    Change of address/ownership if your address has changed or if you are the new owner of the atv, be sure to notify brp by either: – mailing one of the following card below; – north america only: calling at 715 848-4957 (usa) or 819 566-3366 (canada); – notifying an authorized can-am dealer. In case o...

  • Page 150

    148 _____________________.

  • Page 151: Warning

    Atv model no. Vehicle identification number (v.I.N.) engine identification number (e.I.N.) owner: purchase date year month day warranty expiry date year month day to be completed by the dealer at the time of the sale. Dealer imprint area name no. Street apt city state/province zip/postal code v00a2i...

  • Page 152: Warning

    Vmo2008-001_outlander568_219000476_ang.Fh10 thu mar 29 14:53:06 2007 page 1 composite c m y cm my cy cmy k this vehicle can be hazardous to operate. A collision or rollover can occur quickly, even during routine maneuvers such as turning and driving on hills or over obstacles, if you fail to take pr...