Can-Am Rally 200 Operator's Manual

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vmo2007 RALLY 200 ang.FH10 Thu May 11 15:47:01 2006 Page 1

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Summary of Rally 200

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Vmo2007 rally 200 ang.Fh10 thu may 11 15:47:01 2006 page 1 composite c m y cm my cy cmy k.
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This operator’s guide utilizes the following symbols to emphasize particular in- formation: the safety alert symbol indicates a potential personal injury hazard. warning indicates a potential hazard that, if not avoided, could result in serious injury or death. Caution: denotes an instruction which...
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Foreword congratulations on your purchase of a new can-am™ atv. It is backed by the brp warranty and a network of autho- rized can-am dealers ready to provide the parts, service or accessories you may require. Your dealer is committed to your satis- faction. He has taken training to per- form the in...
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Table of contents while reading this operator’s guide, remember that: warning indicates a potential hazard that, if not avoided, could result in serious in- jury or death. Notice. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. ....
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2) front brake lever .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 67 3) rear brake lever. .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . 67 4) parking brake. .. . . .. . . .. . . .. ...
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Coolant replacement . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. 104 air filter housing draining . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. 106 air filter . . .. . . .. . . .. . . .. . . .. . . .. . . ...
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Storage and preseason preparation . .. . . .. . . .. . . .. . . .. . . .. . . .. . . .. 124 warranty brp limited warranty north america: 2007 can-am tm atv . .. 126 brp international limited warranty: 2007 can-am tm atv . . .. 130 privacy obligation/disclaimer . . . .. . . .. . . .. . . .. . . .. . ...
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6 _______________________.
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Notice this operator's guide has been pre- pared to acquaint the owner/operator of a new vehicle with the various ve- hicle controls, maintenance and safe operating instructions. It is indispens- able for the proper use of the product. This operator's guide uses the follow- ing symbols. Warning indi...
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Introduction your dealer should have provided you with some basic information on the particular controls and features of your new vehicle. Please take the time to study this operator's guide and all on-product warning labels as well as the safety video that came with this vehicle. They more complete...
Page 11: Safety
Safety information ____________ safety information ____________ 9.
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Special safety messages this vehicle is not a toy and can be hazardous to operate. This vehicle handles differently from other vehicles including motorcycles and cars. A collision or rollover can occur quickly, even during routine ma- neuvers such as turning and driving on hills or over obstacles, i...
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 never operate this vehicle on hills too steep for the vehicle or for your abilities. Practice on smaller hills before attempting larger hills.  always follow proper procedures for climbing hills as described further in this operator's guide. Check the terrain carefully before you start up any hil...
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 never modify this vehicle through improper installation or use of ac- cessories. Only use brp's ap- proved accessories. Never install passenger seat or use the racks to carry a passenger.  never exceed the stated load lim- its for this vehicle including opera- tor, all other loads and added acces...
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Operation warnings while reading this operator’s guide, remember that: warning indicates a potential hazard that, if not avoided, could result in serious in- jury or death. The following warning and their format have been requested by the united states consumer product safety commission and are requ...
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Warning v00a01q potential hazard failure to follow the age recommendations for this vehicle. What can happen a lack of respect for this age recommendation can lead to severe injury or death of the child. Even though a child may be within the age group for which this vehicle is recommended, he may no...
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Warning v00a02q potential hazard carrying a passenger on this vehicle. What can happen greatly reduces your ability to balance and control this vehicle. Could cause an accident, resulting in harm to you and/or your passenger. How to avoid the hazard never carry a passenger. Even with a long seat tha...
Page 18
Warning v00a03q potential hazard operating this vehicle on paved surfaces. What can happen the tires are designed for off-road use only, not for use on pavement. Paved surfaces may seriously affect handling and control of this vehicle, and may cause the vehicle to go out of control. How to avoid the...
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Warning v00a04q potential hazard operating this vehicle on public streets, roads or highways. What can happen you can collide with another vehicle. How to avoid the hazard never operate this vehicle on any public street, road or highway, even a dirt or gravel one. In many states or provinces it is i...
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Warning v00a06q potential hazard riding this vehicle without wearing an approved helmet, eye protection and protective clothing. What can happen the following items concern all atv's operator: – riding without an approved helmet increases the chances of a severe head injury or death in the event of ...
Page 21
Warning v00a07q potential hazard riding this vehicle after consuming alcohol or drugs. What can happen could seriously affect your judgment. Could cause you to react more slowly. Could affect your balance and perception. Could result in an accident or death. How to avoid the hazard never consume alc...
Page 22
Warning v00a08q potential hazard operating this vehicle at excessive speeds. What can happen increases your chances of losing control of the vehicle, which can result in an accident. How to avoid the hazard always travel at a speed which is proper for the terrain, visibility and op- erating conditio...
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Warning v00a09q potential hazard attempting wheelies, jumps and other stunts. What can happen increases the chance of an accident, including an overturn. How to avoid the hazard never attempt stunts, such as wheelies or jumps. Do not try to show off. ____________ safety information ___________ 21.
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Warning potential hazard failure to inspect the vehicle before operating. Failure to properly maintain the vehicle. What can happen increases the possibility of an accident or equipment damage. How to avoid the hazard always inspect your vehicle each time you use it to make sure the vehicle is in sa...
Page 25
Warning v00a0bq potential hazard removing hands from handlebar or feet from the footrests during opera- tion. What can happen removing even one hand or foot can reduce your ability to control the vehicle or could cause you to lose your balance and fall off the vehicle. If you remove a foot from the ...
Page 26
Warning v00a0cq potential hazard failure to use extra care when operating this vehicle on unfamiliar terrain. What can happen you can come upon hidden rocks, bumps, or holes, without enough time to react. Could result in the vehicle overturning or loss of control. How to avoid the hazard go slowly a...
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Warning v00a0dq potential hazard failure to use extra care when operating on excessively rough, slippery or loose terrain. What can happen could cause loss of traction or vehicle control, which could result in an accident, including an overturn. How to avoid the hazard do not operate on excessively ...
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Warning v00a0eq potential hazard turning improperly. What can happen vehicle could go out of control, causing a collision or overturn. How to avoid the hazard always follow proper procedures for turning as described further in this operator's guide. Practice turning at low speeds before attempting t...
Page 29
Warning v00a0qq potential hazard operating on excessively steep hills. What can happen the vehicle can overturn more easily on extremely steep hills than on level surfaces or small hills. How to avoid the hazard never operate this vehicle on hills too steep for the vehicle or for your abil- ities. P...
Page 30
Warning v00a0fq potential hazard climbing hills improperly. What can happen could cause loss of control or cause vehicle to overturn. How to avoid the hazard always follow proper procedures for climbing hills as described further in this operator's guide. Always check the terrain carefully before yo...
Page 31
Warning v00a0gq potential hazard going down a hill improperly. What can happen could cause loss of control or cause vehicle to overturn. How to avoid the hazard always follow proper procedures for going down hills as described further in this operator's guide. Note: a special technique is required w...
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Warning v00a0hq potential hazard improperly crossing hills or turning on hills. What can happen could cause loss of control or cause vehicle to overturn. How to avoid the hazard never attempt to turn the vehicle around on any hill until you have mas- tered the turning technique as described further ...
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Warning v00a0iq potential hazard stalling, rolling backwards or improperly dismounting while climbing a hill. What can happen could result in vehicle overturning. How to avoid the hazard use proper gear and maintain steady speed when climbing a hill. If you lose all forward speed: keep your weight u...
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Warning v00a0jq potential hazard improperly operating over obstacles. What can happen could cause loss of control or a collision. Could cause the vehicle to overturn. How to avoid the hazard before operating in a new area, check for obstacles. Never attempt to ride over large obstacles, such as larg...
Page 35
Warning v00a0kq potential hazard skidding or sliding improperly. What can happen you may lose control of this vehicle. You may also regain traction unexpectedly, which may cause the vehicle to overturn. How to avoid the hazard learn to safely control skidding or sliding by practicing at low speeds a...
Page 36
Warning v00a0lq potential hazard operating this vehicle through deep or fast flowing water. What can happen tires may float, causing loss of traction and loss of control, which could lead to an accident. How to avoid the hazard never operate this vehicle in fast flowing water or in water deeper than...
Page 37
Warning v00a0mq potential hazard improperly operating in reverse. What can happen you could hit an obstacle or person behind the vehicle, resulting in serious injury. How to avoid the hazard when you select reverse gear, make sure there are no obstacles or people behind the vehicle. When it is safe ...
Page 38
Warning v00a0oq potential hazard operating this vehicle with improper tires, or with improper or uneven tire pressure. What can happen use of improper tires on this vehicle, or operation of this vehicle with im- proper or uneven tire pressure, may cause loss of control, tire blow outs, tire to move ...
Page 39
Warning v00a0nq potential hazard operating this vehicle with improper modifications. What can happen improper installation of accessories or modification of this vehicle may cause changes in handling which in some situations could lead to an acci- dent. How to avoid the hazard never modify this vehi...
Page 40
Warning v00a0pq potential hazard overloading this vehicle or carrying or towing cargo improperly. What can happen could cause changes in vehicle handling which could lead to an accident. How to avoid the hazard never exceed the stated load capacity for this vehicle including operator, as well as oth...
Page 41
Warning v03m01q potential hazard transporting flammable or dangerous material can lead to explosions. What can happen this can cause serious injury or death. How to avoid the hazard never transport flammable or dangerous material. While reading this operator’s guide, remember that: warning indicates...
Page 42
Riding the vehicle to fully appreciate the pleasures and excitement of riding this vehicle, there are some basic rules and tips that you must follow. Some may be new to you while others may be common sense or obvious. Nonetheless, we ask that you take a few minutes to read this operator's guide comp...
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Pre-operation check warning the pre-operation check is very important prior to operating the vehicle. Always check the prop- er operation of critical controls, safety features and mechanical components before starting. If not done, severe injury or death might occur. Before using this vehicle, the o...
Page 44
Clothing actual weather conditions should help you decide how to dress. However, it is important that the operator always wear the appropriate protective clothing and apparel, including an approved helmet, eye protection, boots, gloves, long sleeved shirt and pants. This type of clothing will provid...
Page 45
Carrying loads any load carried on the vehicle's carrying rack(s) will affect the stability and con- trol of the vehicle. For this reason, do not exceed the load limits of the vehicle's manufacturer. Always make sure the load is secured and cannot interfere with your proper control. Always be aware ...
Page 46
Always keep a safe distance from other riders. Your judgment of speed, ter- rain conditions, weather, mechanical condition of your vehicle and the “trust in judgment” you have in others around you will help you make a better choice of appropriate safe distance. This vehicle, like any other motorized...
Page 47
An operator who takes a vehicle off-road should always exercise the utmost care in selecting the safest path and keeping close watch on the terrain ahead of him. On no account should the vehicle be operated by anyone who is not completely familiar with the driving instructions applicable to the vehi...
Page 48
Side hilling whenever possible, such operation should be avoided. If necessary, do so with extreme caution. Side hilling on steep inclines could result in rollover. In addi- tion, slippery or unfirm surfaces could result in uncontrollable side sliding. Do not attempt to turn the vehicle downhill wit...
Page 49
V00a0ul even though there is an adequate suspensions system on this vehicle there are “washboard” or rough terrain conditions that will make you feel uncomfortable and even cause back injury. “posting” or riding in a crouched position will often be required. Slow down and allow your flexed legs to a...
Page 50
Water can be a unique hazard. If it is too deep the vehicle may “float” and topple. Check the water depth and current before you attempt to cross any water. Water should not go above the footrest. Be wary of slippery surfaces such as rocks, grass, logs, etc., both in the water and on its banks. A lo...
Page 51
Sand and riding on sand dunes or on snow is another unique experience but there are some basic precautions that should be observed. Wet, deep or fine sand/snow may create a loss of traction and cause the vehicle to slide, drop off or become “bogged” down. If this occurs look for a firmer base. Again...
Page 52
Obstacles in the “trail” should be traversed with caution. This includes loose rocks, fallen trees, slippery surfaces, fences, posts, and embankments and de- pressions. You should avoid them whenever possible. Remember that some obstacles are too large or dangerous to cross and should be avoided. Sm...
Page 53
Downhill keep your body weight rearwards. Apply the brake gradually to prevent skidding. Do not “coast” down the slope using solely engine compression or in neutral gear. V00a0yl side hilling this is one of the most risky types of riding since it may drastically change the balance of the vehicle. It...
Page 54
V00a0zl routine maintenance once your ride completed, it is wise to remove any build up of snow, ice, mud and grime. Not only will this help you keep your vehicle longer and in good condition for resale but will eliminate potential hazards the next time you use the vehicle. Wash your vehicle in warm...
Page 55
Hang tag this vehicle comes with a hang tag and labels containing important safety infor- mation. Any person who rides this vehicle should read and understand this information before riding. V07m11l 704901107 vmo2006-005-009_en ____________ safety information ___________ 53.
Page 56
On-product labels the following labels are on your vehicle and they should be considered perma- nent parts of the vehicle. If missing or damaged, they can be replaced free of charge. See an authorized can-am dealer. Note: the following illustrations used in this operator's guide are a general repres...
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Label 1 v01m01z label 2 v01m02z label 3 v01m07z label 4 v06m0ay label 5 704901094 ____________ safety information ___________ 55.
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Label 6 v06m0dy label 7 v06m0ey label 8 vmo2006-005-012 label 9 v00m0ay international models only 56 ___________ safety information ___________.
Page 59: Vehicle
Vehicle information _____________________ 57.
Page 60
How to identify your vehicle the main components of your vehicle (engine and frame) are identified by differ- ent serial numbers. It may sometimes become necessary to locate these num- bers for warranty purposes or to trace your vehicle in the event of loss. These numbers are required by the authori...
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Vmo2006-002-001 vin (vehicle identification number) also stamped on frame _____________________ 59.
Page 62
Engine identification number location v06a18l 60 ______________________.
Page 63
Compliance label this label indicates vehicle's compliance in many countries. Label location all rally 200 on frame between front suspension a-arms v00m02y usa and canada v00m03y other countries in the world _____________________ 61.
Page 64
Noise emission control system regulation tampering with noise control system is prohibited! U.S. Federal law and canadian provincial laws may prohibit the following acts or the causing thereof: 1. The removal or rendering inoperative by any person other than for purposes of maintenance, repair or re...
Page 65
Emission requirements the california air resources board (carb) requires that your vehicle complies with applicable exhaust emissions standards during its useful life, when operated and maintained according to the instructions supplied. A non-compliance red label (as well as a green label) is obtain...
Page 66
Break-in period engine a break-in period of 10 operating hours is required before running the vehicle at sustained full throttle. Caution: never mix oil with fuel. This vehicle has a 4-stroke engine. Oil must be added to engine base only. During this period, maximum throttle should not exceed 3/4. H...
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Controls/instruments/equipment note: some controls/instruments/equipment are optional. V06a12l 14 9 6 14 2 15 16 11 12 5 14 1 9 3 14 13 10 12 _____________________ 65.
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1 9 8 6 2 7 4 3 v06a13l 66 ______________________.
Page 69
While reading this operator’s guide, remember that: warning indicates a potential hazard that, if not avoided, could result in serious in- jury or death. Note: this section gives basic func- tions of the various controls of your ve- hicle. For more details of how to op- erate one control in conjunct...
Page 70
4) parking brake located on left side of handlebar on the rear brake lever. When applied, it prevents the vehicle from moving. Useful when the brake needs to be locked for example such as doing a k-turn, during transportation or when the vehicle is not in operation. Warning always use the parking br...
Page 71
Warning before moving vehicle in reverse, ensure the path behind is clear of obstacles or bystanders. Remain seated. N: neutral vmo2006-002-004 neutral position this position disengages the transmis- sion to allow manual vehicle move- ment or towing. H: high gear vmo2006-002-005 hi position this sel...
Page 72
Note: place ignition switch to on “without light” position to close the headlamp. V06a1ay 1 2 3 1. Off 2. On position “without light” 3. On position “with light” engine stop switch located on the top of multi-function switch, at the right of headlamp switch. The engine will turn over but will not st...
Page 73
Warning never activate the override but- ton if throttle lever is already de- pressed as loss of control may result, causing severe personal in- jury or death. Choke lever located at bottom of multi-function switch. This device features a variable lever to ease cold start. Position off is for normal...
Page 74
V06g0oy 1 1. Ignition switch insert key in switch and turn to the desired position. To remove key, turn key to off position then pull it out. The on with lights position, turns on all lights with either the engine run- ning or not. Remember that having the lights on without the engine run- ning disc...
Page 75
V06f04y 4 1 3 2 1. Align this pointer toward the desired position 2. On position 3. Off position 4. Res position off stops fuel supply to carburetor. Caution: turn valve to off posi- tion when vehicle is not being op- erated or when transporting. On allows fuel to flow to carburetor. This is the nor...
Page 76
Vmo2006-001-009_a 1. Tool kit 2. Muffler 3. Rear bumper the tools included in the tool kit are: – pliers (1) – screwdriver (1) – open wrench 10/13 mm (1) – open wrench 15/17 mm (1) – socket wrench 10/13 mm (1) – socket wrench 16/18 mm (1) – tire pressure gauge (1) – adjuster lock for drive chain adj...
Page 77
V06g01y 1 1. Fuse holder _____________________ 75.
Page 78
Liquids while reading this operator’s guide, remember that: warning indicates a potential hazard that, if not avoided, could result in serious in- jury or death. Note: this section specifies the rec- ommended liquids and procedures to check their levels. Refer to mainte- nance for procedures to repl...
Page 79
Note: for improved overall perfor- mance and all season application, use xp-s 5w40 synthetic oil (p/n 293 600 039). Xp-s 5w40 synthetic oil (p/n 293 600 039) sae 0w30 sae 5w30 sae 10w30 xp-s 10w40 mineral oil (p/n 219 700 346) sae 15w40 sae 20w50 temperature range 50°c (122°f) 40°c (104°f) 30°c (86°...
Page 80
V06c02y 1 3 2 1. Full 2. Add 3. Operating range to add oil, remove dipstick. Place a funnel into the dipstick tube to avoid spillage. Add a small amount of recommended oil and recheck oil level. Repeat the operation until oil level reaches the dipstick's full mark. Do not overfill. Properly tighten ...
Page 81
Cooling system must be filled with brp premixed coolant (p/n 219 700 362) or with distilled water and an- tifreeze solution (50% water, 50% an- tifreeze). Coolant level warning check coolant level with engine cold. Never add coolant in cool- ing system when engine is hot. V06a0cy coolant level with ...
Page 82
Reinstall all parts properly in the re- verse order of removal procedure. Coolant replacement refer to maintenance section. Brake fluid recommended fluid always use brake fluid meeting the specification dot 4 only. Caution: to avoid serious dam- age to the braking system, do not use fluids other tha...
Page 83
V06g02y 1 2 1. Upper mark 2. Lower mark properly retighten caps. While reading this operator’s guide, remember that: warning indicates a potential hazard that, if not avoided, could result in serious in- jury or death. _____________________ 81.
Page 84
Operating instructions general transmission lever must be on neu- tral to allow engine starting. To start engine, place the engine stop switch to run position, insert key in ignition switch and turn to the on po- sition then press the engine start but- ton. For your convenience, an override mode all...
Page 85
Starting the engine initial cold starting insert key in ignition switch and turn to on position. Note: do not forget, place the engine stop switch to run position. In cold weather, colder than 0°c (32°f), place the choke lever to full choke position. V06f0qy press the engine start button and hold un...
Page 86
Stopping the engine warning avoid parking vehicle on slope. Release throttle and completely stop the vehicle. Apply the parking brake by using brake lever lock on brake lever. Set transmission lever in neutral position. Push the engine stop switch in off position. Turn key in ignition switch to off ...
Page 87
Special procedures engine overheat if engine overheats and indicator light turns on, try the following: – check and clean radiator fins. See maintenance section. Warning the radiator can be very hot, wear gloves before touching radiator. – reduce vehicle speed but try to keep vehicle moving to suppl...
Page 88
Vehicle immersion should the vehicle become immersed, it will be necessary to take it to an authorized can-am dealer as soon as possible. Do not start the en- gine! Immersion of the vehicle can cause serious damage if the correct restart procedure is not followed. 86 ______________________.
Page 89
Cargo and transportation while reading this operator’s guide, remember that: warning indicates a potential hazard that, if not avoided, could result in serious in- jury or death. Cargo warning the vehicle handling, stability and braking distance are affected when load- ing racks and using the vehicl...
Page 90
Caution: attaching vehicle at oth- er locations may damage the vehi- cle. Unload racks before transporting the vehicle. Front location vmo2006-001-006 typical rear location vmo2006-001-007 typical warning do not tow this vehicle behind a car or other vehicle. Use a trailer. 88 ______________________.
Page 91
Troubleshooting engine does not turn 1. Ignition switch is in the off position. – place switch to the on position. 2. Transmission is not set on neutral. – set transmission either in neutral or press the brake lever. 3. Burnt fuse. – check main fuse condition. 4. Weak battery or loose connections. –...
Page 92
Engine turns over but fails to start (cont’d) 5. Spark plug/ignition (no spark). – check main fuse condition. – remove spark plug then reconnect to spark plug cap. – check that ignition switch and/or engine stop switch is/are at the on posi- tion. – start engine with spark plug grounded to the engin...
Page 93
Engine misfire 1. Fouled/damaged/worn spark plug. – clean/verify spark plug and heat range. Replace as required. 2. Water in fuel. – drain fuel system and refill with fresh fuel. Unusual engine noise 1. Oil filter and/or oil pressure regulator plugged. – change oil filter and engine oil. – clean oil...
Page 94
The rpm increases but the vehicle does not move 1. The transmission is in neutral position. – set transmission in reverse or hi. 2. Cvt dirty or wear. – contact an authorized can-am dealer. 3. Water in the cvt housing. – contact an authorized can-am dealer. 92 ______________________.
Page 95
Specifications model rally™ 200 engine type 4 stroke. Single overhead camshaft engine, liquid cooled number of cylinder single cylinder number of valves 4 valves with mechanical lifters (adjustable) displacement 176.3 cc (10.76 cu. In) bore standard 62 mm (2.4 in) stroke 58.4 mm (2.3 in) compression...
Page 96
Model rally™ 200 electrical magneto generator 260 w @ 6000 rpm ignition type cdi (capacitor discharge ignition) ignition timing not adjustable engine rpm limiter 10 500 rpm (any gear in forward) vehicle speed limiter 15 km/h (9 mph) in reverse make ngk type cr8e spark plug gap 0.6 to 0.7 mm (.024 to...
Page 97
Model rally™ 200 wheels front 10 x 5.5 size rear 10 x 8 wheel nuts torque 70 n•m (52 lbf•ft) brakes front hydraulic, 2 discs rear hydraulic, 1 disc parking device lh brake lever includes a parking brake loading capacity front racks 16 kg (35 lb) rear racks 30 kg (65 lb) total vehicle load allowed 17...
Page 98
Model rally™ 200 liquids and greases engine oil type sae 5w30. Api classification sm, sl or sj. Refer to oil viscosity chart for other grade gearbox oil 80w-90 coolant ethylene-glycol/water mix (50% coolant, 50% distilled water). Use brp premixed coolant or a coolant specially designed for aluminum ...
Page 99: Maintenance
Maintenance information _____________________ 97.
Page 100
Maintenance chart the maintenance is very important, if you are not familiar with safe service prac- tices and adjustment procedures, see your authorized can-am dealer. Periodic maintenance chart initial inspection 10 h or 30 days or 200 km (125 mi) (to be performed by an authorized can-am dealer. T...
Page 101
Periodic maintenance chart initial inspection 10 h or 30 days or 200 km (125 mi) (to be performed by an authorized can-am dealer. The initial maintenance is very important and must not be neglected.) 25 h or 500 km (310 mi) 50 h or 1000 km (620 mi) 100 h or 1 year or 2000 km (1250 mi) 200 h or 2 yea...
Page 102
Periodic maintenance chart initial inspection 10 h or 30 days or 200 km (125 mi) (to be performed by an authorized can-am dealer. The initial maintenance is very important and must not be neglected.) 25 h or 500 km (310 mi) 50 h or 1000 km (620 mi) 100 h or 1 year or 2000 km (1250 mi) 200 h or 2 yea...
Page 103
Periodic maintenance chart initial inspection 10 h or 30 days or 200 km (125 mi) (to be performed by an authorized can-am dealer. The initial maintenance is very important and must not be neglected.) 25 h or 500 km (310 mi) 50 h or 1000 km (620 mi) 100 h or 1 year or 2000 km (1250 mi) 200 h or 2 yea...
Page 104
General while reading this operator’s guide, remember that: warning indicates a potential hazard that, if not avoided, could result in serious in- jury or death. Warning unless otherwise specified, engine should not be running for all mainte- nance procedures. Before performing any service or inspec...
Page 105
Engine oil change and oil filter replacement oil and filter are to be replaced at the same time. Oil change should be done with a warm engine. Warning the engine oil can be very hot. In order to avoid potential burns, do not remove the engine drain plug or the oil filter cover if the engine is hot. ...
Page 106
Reinstall oil strainer plug with a new gasket. Change gasket on drain plug. Clean gasket area on engine and drain plug then reinstall plug. Refill engine at the proper level with the recommended oil. Refer to specifications for ca- pacity. Start engine and let idle for a few min- utes. Ensure oil fi...
Page 107
1 v06c2fz 1. Cooling drain plug unscrew the bleeding screw on the top of thermostat housing. V06c06y 1 1. Bleeding screw drain the system completely and rein- stall the drain plug. Pinch hose between radiator and ther- mostat housing with a large hose pincher (p/n 529 032 500). V06c07y lift the fron...
Page 108
Air filter housing draining caution: never remove or mod- ify any component in the air filter housing. The engine carburation is calibrated to operate specifically with these components. Other- wise, engine performance degra- dation or damage can occur. Periodically inspect air filter housing drain ...
Page 109
Note: if the air filter foam is still dirty, replace it with a new one. Then, let the filter dry completely. When the filter is dried, re-oiled with air filter oil (p/n 219 700 340) or an equivalent. Caution: engine performance degradation or severe damages can occur if the air filter is not prop- e...
Page 110
Warning never clean radiator with your hands when it is hot. Let the radi- ator cool down before cleaning. Caution: be careful not to dam- age the radiating fins when clean- ing. Do not use any object/tool that could damage the fins. The fins are purposely thin parts to allow effi- cient cooling. Wh...
Page 111
Gearbox oil change place the vehicle on a level surface. Remove the left footrest. Clean drain plug area and oil level plug then remove the gearbox drain plug. 2 v06c2gy 1 1. Gearbox drain plug 2. Gearbox oil level plug note: to completely drain the gear- box, place a jack under the right footrest a...
Page 112
Carburetor see an authorized can-am dealer each year to verify and clean the fuel sys- tem. 110 _____________________.
Page 113
Fuel system throttle cable lubrication the throttle cable must be lubricated with silicone cable lubricant (p/n 293 600 041) or an equivalent. Warning always use a silicone-based lu- bricant. Using another lubricant (like water-based lubricant) could cause the throttle lever/cable stick- ing or stif...
Page 114
Warning always wear eye protection and gloves when you lubricate a cable. Note: place a rag around the cable luber to prevent the lubricant splash. Add lubricant until it runs out at carbu- retor end of the throttle cable. Let the cable hang during approxi- mately 15 minutes or until no lubricant fl...
Page 115
Electrical warning unless otherwise informed, al- ways turn ignition switch to the off position before performing any maintenance or repair on elec- trical system. Battery warning never charge a battery while in- stalled in vehicle. Clean battery post with a wire brush. Apply dielectric grease (p/n ...
Page 116
V06g01y 1 1. Fuse holder to remove fuse from holder, unclip and remove holder cover then pull fuse out. Check if filament is melted. A15e0ky 1 2 1. Fuse 2. Check if melted bulb replacement warning always turn the ignition switch to off position before replacing a de- fective bulb. Always check light...
Page 117
V06g0ry typical lift and hold the spindle then remove the bulb. V06g0sy typical properly reinstall removed parts in the reverse order of their removal. Adjust beam aiming as follows: turn knobs to adjust beam height and side orientation to your convenience. Adjust both headlamps evenly. V06g0ty 1 2 ...
Page 118
Indicator lamp remove the cluster by unscrewing the screws. V06g0oz 1 1. Cluster's screws pull the indicator lamp lens out of its location. V06g0vy turn the cluster and pull the rubber protector of the defective indicator lamp. Turn round the rubber protector to ex- pose the indicator lamp bulb. V06...
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Drive train lubrication lubricate front knuckles. Use syn- thetic grease (p/n 293 550 033) or an equivalent. There is a grease fitting on each knuckle. V06h01y drive chain adjust and lubricate drive chain before each use. Warning place ignition switch to the off po- sition before checking, adjusting...
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1 v06h0ry 2 4 3 1. Drive chain 2. Adjuster lock 3. Sprocket hub 4. Chain tensioner adjust chain deflection by slowly mov- ing the vehicle forward so any slack that may have previously been on the under part of the chain is now on the top of the chain. The bottom part of the chain should be taught du...
Page 121
Caution: replace chain, sprocket axle and pinion together to prevent rapid chain and sprocket wear. In- stall a new retaining ring each time the pinion is removed. Note: the drive pinion must be in- stalled with the lip toward the outside of vehicle. Wheel occasionally, wheel nuts should be removed ...
Page 122
At installation, it is recommended to apply anti-seize lubricant on threads. Gently tighten nuts in a criss-cross se- quence then apply a final torque of 70 n•m (52 lbf•ft). V06h05y 1 1. Taper side of nut caution: always use the recom- mended wheel nuts (p/n 250 100 039). Using a different nut could...
Page 123
Suspension adjustment warning adjust both springs to the same length. Uneven adjustment can cause poor handling and loss of stability and/or control, and in- crease the risk of an accident. Spring preload may vary from rider to rider depending upon their weight. Preload can be changed by setting bot...
Page 124
Brake warning any brake system repair should be performed by an authorized can-am dealer. Front brake the front brakes are hydraulic disc types. These brakes are self-adjusting and require no adjustment. Rear brake the rear brake employs two systems. The first system uses a cable; an ad- justment is...
Page 125
Body/frame engine area check engine area for any damage and leaks. Ensure all hose clamps are properly secured and no hose is cracked, kinked or otherwise dam- aged. Inspect muffler, battery and reservoir fastening devices. Check electrical connections for corro- sion and tightness. Replace or have ...
Page 126
Storage and preseason preparation warning have an authorized can-am deal- er inspect fuel system integrity as specified in maintenance chart. When a vehicle is not in use for more than one month, proper storage is a necessity. See an authorized can-am dealer for proper procedures. When using your ve...
Page 127: Warranty
Warranty _____________________ 125.
Page 128
Brp limited warranty north america: 2007 can-am tm atv 1) scope of the limited warranty bombardier recreational products inc. (“brp”)* warrants its 2007 can-am atv from defects in material or workmanship for the period and under the conditions described below. All genuine can-am atv parts and access...
Page 129
3) conditions to have warranty coverage this warranty coverage is available only on 2007 can-am atvs purchased as new and unused by its first owner from a can-am dealer authorized to distrib- ute can-am atv products in the country in which the sale occurred (“can-am dealer”), and then only after the...
Page 130
• damage resulting from accident, submersion, fire, theft, vandalism or any act of god; • operation with fuels, oils or lubricants which are not suitable for use with the product (see the operator’s guide); • water or snow ingestion; • incidental or consequential damages, or damages of any kind incl...
Page 131
9) consumer assistance a) in the event of a controversy or a dispute in connection with this limited war- ranty, brp suggests that you try to resolve the issue at the dealership level. We recommend discussing the issue with the authorized dealer's service manager or owner. B) if the issue has not ye...
Page 132
Brp international limited warranty: 2007 can-am tm atv 1) scope of the limited warranty bombardier recreational products inc. (“brp”) warrants its 2007 can-am atv from defects in material or workmanship for the period and under the conditions described below. All genuine can-am atv parts and accesso...
Page 133
Routine maintenance outlined in the operator’s guide must be timely performed in order to maintain warranty coverage. Brp reserves the right to make warranty coverage contingent upon proof of proper maintenance. 4) what to do to obtain warranty coverage the customer must notify a servicing can-am di...
Page 134
• incidental or consequential damages, or damages of any kind including without limitation towing, storage, telephone, rental, taxi, inconvenience, insurance coverage, loan payments, loss of time, loss of income. 7) limitations of liability this warranty is expressly given and accepted in lieu of an...
Page 135
9) consumer assistance a) in the event of a controversy or a dispute in connection with this limited war- ranty, brp suggests that you try to resolve the issue at the dealership level. We recommend discussing the issue with the authorized dealer’s service manager or owner. B) if further assistance i...
Page 136
Privacy obligation/disclaimer we wish to inform you that your coordinates will be used for safety and warranty purposes. Sometimes, we also use the coordinates of our clients to inform them about our products and to present them offers. Should you prefer not to receive information on our product, se...
Page 137
Change of address/ownership if your address has changed or if you are the new owner of the atv, be sure to notify brp by either: – mailing one of the following card below; – north america only: calling at (715) 848-4957 (usa) or (819) 566–3366 (canada); – notifying an authorized can-am dealer. In ca...
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136 _____________________.
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Atv model no. Vehicle identification number (v.I.N.) engine identification number (e.I.N.) owner: purchase date year month day warranty expiry date year month day to be completed by the dealer at the time of the sale. Dealer imprint area name no. Street apt city state/province zip/postal code v00a2i...
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