2003 motorcycle parts catalog contents © 2001 cannondale corporation - all rights reserved p/n 5002339-03 printed : 9/4/02 2003 motorcycle parts catalog 0902.Fm (e440, e440a, e440r, s440, c440, x440) - 09/02 legend .........................................2 front wheel .................................
2 1 2 3 4 5 6 7 8 9 10 11 5002260i odomerter instructions 5 1 5002254 switch, head light 4 1 5002248 sensor magnet 3 1 5002257 cable, odometer 2 1 5002260 odometer 1 1 5002211 odometer mount plate x s e ea er cr additional parts table odometer parts list item no qty reqd dealer part number descripti...
3 front wheel 2 3 * 4 * 5 * 6 7 * 9 13 * 11 12 * 8 * 10 1 5002540 weight, wheel balance strip of 12, 1/4 oz w eights 051-5002498 front wheel assembly, motard 051-5000020 front wheel assembly * 18 5002500a x spoke, front, outside, 3.6x172.0mm included in fr wheel assys 13 18 5000026 x x x x x spoke, ...
4 rear wheel 1 4 * 3 * 2 * 11 * 9 * 6 * 8 5 14 15 12 13 7 10 * 17 * 18 16 *.
5 5002540 weight, wheel balance strip of 12, 1/4 oz w eights 5000339 sprocket, rear, 49 t 5000349 sprocket, rear, 51 t 5000357 sprocket, rear, 52 t 151-5002499 rear wheel assembly, motard 151-5002085 rear wheel assembly, 18" 151-5000069 rear wheel assembly, 19" 18 2 5002199 dust cap * 18 5002502 x s...
6 wheel hubs 5 6 6 5 9 * 8 7 * 10 * 4 6 6 3 * 1 2 6 5 5 * 1 5002541 x front wheel spacer included in rr wheel assys 10 1 5000074 x x x x x front wheel spacer included in fr wheel assys * 1 5002535 x hub, front, blk included in fr wheel assys 9 1 5000022-07 x x x x x hub, front included in fr wheel a...
7 front fork 57 1 2 3 4 5 6 7 8 9 10 11 12 13 15 16 17 18 19 20 21 22 23 24 25 26 27 28 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 47 48 50 51 52 53 54 55 57 58 29 59 12 14 57 57 57 57 57 42 41 49 57 57 57 57 57 57 48 56 45 46 46.
8 front fork list 13 2 5000548 fork outer tube bushing sleeve 12 4 5000547 fork outer tube bushing 11 2 5000561 fork outer tube bushing circlip 10 2 5000005 fork outer tube 9 2 5000559 fork outer tube decal 8 2 see table fork spring 7 2 5000553 fork spring washer 6 2 5000552 fork spring spacer 5 2 5...
9 steering head 8 * 8 6 * 2 8 * 5 * 8 4 8 1 11 10 9 3 7 13 12 13 2 5000760 hea dset bea ring, upper 12 2 5000722 hea dset sea l, upper 11 1 5000717 steerer washer 10 1 5000170 slotted locknut 9 1 5000174 steerer nut * 4 5000728 x x fhb, m8x55 mm for use w/ handguard brckt 8 12 5000100 x x x x fhb, m...
10 front brake guides 5 6 7 4 3 4 2 1 4 2 7 2 5000822 brake line guide tophat 6 1 5001270 brake guide clamp 5 1 5000038 brake guide mount assy 4 4 5001013 flng hd blt, m6x16, nlk 3 1 5002261 x x x front brake guide mount, upper for use w/ headlight 2 2 5000535 front brake guide 1 1 5002263 front bra...
11 handlebar & controls list 18 20 19 23 21 22 3 9 11 13 12 16 44 10 17 2 4 5 6 7 8 1 * * 26 * 24 25 43 42 41 40 38 37 36 35 32 33 39 31 15 * 14 * 34 45 29 30 28 27 46 47.
12 47 2 5000728 x x fhb m8x55 mm 46 2 5001927 fhb m5x20 mm 45 ar 5002385 hydraulic clutch oil, 16 oz. 44 1 5002373 clutch lever pvt hrdwr kit included in 5002095 43 1 5002374 clutch lever spring included in 5002095 42 1 5002375 clutch master cyl cap included in 5002095 41 2 5002376 clutch master cyl...
13 odometer 1 2 3 5 4 5002260i odomerter instructions 5 1 5002254 switch, head light 4 1 5002248 sensor magnet 3 1 5002257 cable, odometer 2 1 5002260 odometer 1 1 5002211 odometer mount plate x s e ea er c additional parts table odometer parts list item no qty reqd dealer part number description no...
14 front brake master cylinder 6 5 9 12 7 8 13 14 2 4 3 1 10 11 15 * * 4 * 15 ar 5000268 nissin brake grease, 2 gram as required 14 1 5000046 ft brake lever return spring nissin - included in 5000032 13 1 5000044 ft brake lever nissin - included in 5000032 12 1 5000103 ft brake lever rubber cover ni...
15 front brake caliper 1 2 3 4 5 5 6 7 9 11 10 8 * * * * 13 12 5 * 13 1 5002513 x front brake caliper mount 12 2 5001264 x bhcs, m10x25mm 11 1 5000055 brake caliper bleeder kit 10 1 5000052 slide pin boot - large 9 1 5000054 front brake pad pin kit 8 1 5000049 front brake pad spring 7 ar 5000268 nis...
16 rear brake pedal 1 3 6 5 4 2 6 6 2 5000375 seal, 15x21x3 included in 5001226 5 1 5000399 bolt, brake pedal 4 1 5000413 rr brake cotter pin 3 1 5000109 brake pedal yoke pin included in 5001226 2 1 5000112 spring, brake pedal 1 1 5001226 rear brake pedal x s e ea er c rear brake pedal parts list it...
17 rear brake master cylinder 5 7 9 6 8 1 2 1 2 1 2 4 2 3 13 13 12 13 13 12 10 11 14 15 16 16 1 5000434 nut, flange, m6 15 1 5001013 flange head bolt, m6 x 16 14 2 5000126 shcs, m8 x 20 13 4 5001549 crush washer 12 2 5000538 brake line banjo bolt 11 1 5001268 rr brake mstr cyl guard 10 1 5000537 rea...
18 rear brake caliper 1 2 3 4 5 6 8 9 10 10 1 5000082 rear brake pad set 9 1 5000052 slide pin boot - large 8 1 5000055 brake caliper bleeder kit 7 ar 5000268 nissin brake grease, 2 gram as required 6 1 5000050 slide pin boot - small 5 1 5000081 rear brake caliper assembly 4 1 5000096 rear brake cal...
19 mainframe 1 2 3 4 5 6 7 8 9 10 11 12 13 14 17 15 16 18 19 * 19 1 5002409 clamp, one-eared, steplesss, 19.8 * 1 5002331 hose, breather, frame green sticker 18 1 5002198 hose, breather, frame 17 1 5002071 oil level sight window 16 2 5002069 fhcs, m10x1.5x16 15 2 5000482 o-ring, 2-011 14 1 5000487 o...
20 subframe 1 6 2 3 5 7 8 10 * 12 * 11 4 9 13 14 15 4 5000192 flat washer, m6 14 1 6000341 nut, lock, m6 ground 13 1 5001013 fhb m6x16 mm ground * 1 5002520 x x x x x voltage rectifier/regulator 12 1 5002615 x voltage rectifier/regulator 11 2 5000189 threaded insert, m6 included in 201-5002103 * 2 5...
21 frame rail & skid plate 7 2 6 1 5 8 5 4 3 9 10 11 * 11 4 5001531 x top hat washer, plastic for use w/ plastic skid plate 10 4 5001013 flange-head bolt, m6x16 * 1 5001792-04 x x x x skid plate, alum 9 1 5000156-02 x skid plate, plastic 8 2 5000612 flng hd blt, m8x35, nylk 7 4 6000391 shcs, m8x30mm...
22 footpegs 6 5 3 2 4 7 1 * * 2 5000136 x x x x bhcs, m10x30, nylkznc use w/ kickstand 7 2 5001264 x x bhcs, m10x25, nylkznc 6 1 5001919 footpeg bracket 5 1 5000526 footpeg, left 4 1 5000713 flat washer, m8 3 1 5000400 cotter pin, 2.5x20 2 1 5000985 footpeg spring, left 1 1 5000986 footpeg pivot pin...
23 kickstand 2 3 5 4 1 5 1 5001891 kickstand pivot bolt 4 1 5001892 kickstand tension spring 3 1 5001893 nut, hex, lock, m10 2 1 5001882-02b kickstand mount 1 1 5001882-02a kickstand leg x s e ea er c kickstand parts list item no qty reqd dealer part number description notes model.
24 swingarm 31 * 33 1 5000421 hex head set screw m8x50 mm 32 4 5000757 swingarm pivot thrust washer included in 5000814 31 2 5000755 swingarm pivot brng, inr spcr included in 5000814 30 2 5000756 swingarm pivot needle bearing included in 5000814 29 2 5000758 bearing, thrust included in 5000814 28 2 ...
25 rear shock 1 2 3 4 3 2 10 11 10 12 1 13 5 6 7 8 9 14 15 16 15 17 * 5002426 rr shock spg - 90 n/mm 5000059 rr shock spg - 95 n/mm 5000060 rr shock spg - 100 n/mm 5000061 rr shock spg - 105 n/mm 5001431 rr shock spg - 110 n/mm 5001432 rr shock spg - 115 n/mm 17 1 5002153 fhb, m12x61 mm 16 1 5002154...
26 seat & number plates 14 9 8 4 6 5 3 7 1 2 10 11 12 13 15 16 18 17 * * 19 19 2 5001514 top-hat washer 18 4 5001612 philips head screw, m6x12 mm 17 2 5000095 fhb, m6x20 mm 16 2 5000777 isolation strip, 55 x 25.4 mm * 1 5002091 x shroud, r slv 15 1 5002613 x x x x x shroud, r, slv, wide * 1 5002090 ...
27 frnt fender & frnt number plte 3 2 4 5 6 7 1 2 8 * 5 9 10 11 12 13 14 15 16 1 18 4 * 18 2 5001512 fender nut, m6 17 2 5000095 flange-head bolt, m6x20 - nylok 16 1 5002453b x x bulb, headlight 15 1 5002453 x x headlight * 2 5002392 x bulb, headlight, 38 degree beam 14 2 5002390 x bulb, headlight, ...
28 battery plate 2 1 4 3 24 19 12 15 16 9 23 20 26 27 8 7 13 11 21 17 14 22 6 5 10 18 25 13 28 29 30 30 1 5001374 x spacer, 16x8.4x3.2 mm 29 1 6000314 nut, lock, m6 28 1 5001013 fhb, m6x16 mm 27 1 5002362 battery bolt/nut kit, m/c 26 1 6000504 bhcs, m6x20 mm, zinc, nylock 25 1 5002603 main power rel...
29 electrical 6 4 8 9 7 3 1 2 5 9 2 5001946 fhb m6x30 mm, zinc 8 1 5002309 x x x lighting cap seal 7 1 5002455 x x x harness connector, lighting 6 1 5000434 nut, hex flange, m6 5 1 5000011 starter motor 12v 0.65kw 4 1 5002218 starter motor cable 3 1 5002049 positive battery cable 2 1 5002216 negativ...
30 exhaust 7 6 5 3 8 2 * 1 4 8 4 5001605 nut, hex flange, m6-12pt 7 2 5001345 exhaust crush washer 6 1 5000612 fhb, m8x35 mm 5 1 5000095 fhb, m6x20 mm 4 2 5002265 grommet, exhaust 3 1 5002209 spring, exhaust * 1 5002082 x x x x exhaust, silencer 2 1 5002242 x x exhaust, silencer 1 1 5002083 exhaust,...
31 radiator 3 9 2 4 5 6 8 7 1 10 11 11 13 14 15 16 12 11 7 12 17 18 * * 18 1 5000484 o-ring, 2-013 17 2 5000093 fhb m6x25 mm 16 1 5000793 hose clamp, 5.6mm - 16mm 15 1 5002145-03 hose, coolant bleed 14 1 5002044 radiator overflow tube 13 4 5000543 hose clamp, 14-27mm 12 4 5000719-03 tp-ht washer 11 ...
32 airbox 11 1 2 10 9 4 3 8 12 7 5 6 16 13 14 15 14 17 18 18 1 5000793 hose clamp, 5.6mm - 16mm 17 1 5002331 hose, breather, frame to aribox 16 1 5001922 vacuum hose, 5/32" id 265 mm to pressure regulator 15 1 5001595 vacuum hose, 5/32" id 609 mm to ecu 14 2 5000962 vacuum hose, 5/32" id 185 mm (1) ...
33 fuel tank 4 3 1 2 5 6 11 13 14 7 10 8 9 12 9 * * 14 2 5000799 top-hat washer, fuel tank tab 13 2 5000765 top-hat washer 12 4 5000192 flat washer, m6 11 2 5000862 flng hd blt, m6x40 mm 10 2 5000802 grommet, fuel tank 9 3 5000137 fhcs, m6x16 zinc 8 1 5002398 seat catch 7 1 5000175 fuel tank breathe...
34 fuel system 1 10 2 4 5 7 6 8 9 11 13 12 3 14 15 16 27 28 17 19 24 18 20 21 22 23 29 25 26 30 31 31 2 5002410 insulating boot 30 1 5001137 o-ring, 008 male fuel fitting 29 1 5001544 fuel regulator housing - plastic 28 2 5001578 grommet,fuel regulator 27 2 5001579 top-hat washer 26 1 5000395 fuel p...
35 decals 7 2 6 1 * * * 3 5 55 4 * * * ** 8 * 9 * * 10 11 11 1 5002626-r x dcl, e440a gp, nmbr plt, revloc 10 1 5002627 x dcl, e440a gp, nmbr plt, blk, r 9 1 5002238 dcl, prem fuel * 5002646 x x dcl, c logo, blk/yel 8 5002633 x x x dcl, c logo, blk/red * 1 5002625 dcl, gp, nmbr plt, blk, l 7 1 50026...
36 vehicle warnings (1) (4) (2) (3) (1) (2) (4) (3) * - any replacement warning label can be obtained by vehicle owner's free of charge by calling 1-800-moto-usa. 4 1 5001371-01 wrn, frame 3 1 5000418 decal, use 2 1 5001262-01 decal, disclaim 1 1 5000266-01 wrn, multi x s e ea er c warnings parts li...
