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Cannondale X440S Owner's Manual

Manual is about: 2002

Summary of X440S

  • Page 1

    2002 x440s owner's manual p/n 951-5002032.

  • Page 2: S Afety A Lerts

    Printed : 8/13/01 1 p/n 951-05002032 s afety a lerts • failure to follow the warnings contained in this manual can result in serious injury or death. • keep this owner’s manual in a safe place. Messages with the safety alert symbol • pay special attention to all messages preceded by the safety alert...

  • Page 3: C On Ten Ts

    © 2001 cannondale corporation - all rights reserved 2 x440s owner's manual.Fm c on ten ts safety alerts . . . . . . . . . . . . . . . . . 1 contents . . . . . . . . . . . . . . . . . . . . 2 important information . . . . . . . . . 3 pre-ride inspection . . . . . . . . . . . 6 component locations . ....

  • Page 4: Im Po Rtan T

    Printed : 8/13/01 3 p/n 951-05002032 im po rtan t info rm atio n we strongly suggest that you do the following before operating the vehicle: • read and understand this owner’s manual. • perform the pre-ride inspection found in this manual. • wear appropriate protective gear - approved full faced hel...

  • Page 5

    © 2001 cannondale corporation - all rights reserved 4 x440s owner's manual.Fm vehicle identification number (vin) the vehicle identification number (vin) is located on the left side of the steering head. Engine serial number the engine serial number is etched/stamped into the engine crankcase. Label...

  • Page 6

    Printed : 8/13/01 5 p/n 951-05002032 labels 1. General 2. Fuel 3. Epa noise 4. Frame (1) (2) (3) (4).

  • Page 7: P Re-R Ide

    © 2001 cannondale corporation - all rights reserved 6 x440s owner's manual.Fm p re-r ide insp ectio n pre-ride checklist fluids brake fluid . . . . . . . . . . . . . . . . . . . . . . . . . . (level correct) coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . (level correct) engine oil ....

  • Page 8: C Om P On En T

    Printed : 8/13/01 7 p/n 951-05002032 c om p on en t l o catio n s 15 16 18 9 14 13 12 11 10 17 1 2 3 4 5 6 7 8 19 20 21 22 23 24 25 26 28 27 1. Clutch lever 2. Engine stop button 3. Front brake master cylinder 4. Engine start button 5. Front brake lever 6. Throttle 7. Fuel tank cap 8. Fuel tank 9. E...

  • Page 9: C On Tro Ls

    © 2001 cannondale corporation - all rights reserved 8 x440s owner's manual.Fm c on tro ls engine stop button the engine stop button is located on the left handlebar. The button is (red) in color. Push it to stop the engine. Make sure this button functions properly before you begin riding. Note : the...

  • Page 10

    Printed : 8/13/01 9 p/n 951-05002032 throttle the throttle lever is located on the right handlebaand controls acceleration and deceleration of the engine. To accelerate, turn the grip toward you. To decelerate, turn the grip away from you.T front brake lever the front brake lever is located on the r...

  • Page 11

    © 2001 cannondale corporation - all rights reserved 10 x440s owner's manual.Fm air filter cleaning plugs the air filter cleaning plugs are provided with your vehicle and must be installed when washing/cleaning the motorcycle. These plugs will help guard against water and other contaminants entering ...

  • Page 12: O Perating

    Printed : 8/13/01 11 p/n 951-05002032 o perating this section explains basic operating and riding methods (i.E., starting, stopping, and shifting). If after reading this manual or at anytime you have any questions regarding how to operate the vehicle, contact an authorized cannondale motorsports dea...

  • Page 13

    © 2001 cannondale corporation - all rights reserved 12 x440s owner's manual.Fm starting a warm engine when starting an engine after it has reached operating temperature, do not open the throttle. This will make starting very difficult and possibly foul the spark plug. Shifting gears caution when shi...

  • Page 14

    Printed : 8/13/01 13 p/n 951-05002032 stopping when stopping the vehicle, pull in the clutch lever while completely closing the throttle, shift the transmission into neutral, and press the engine stop switch with your thumb. After you ride 1. After riding the vehicle, clean it thoroughly and allow i...

  • Page 15: F Lu Id S

    © 2001 cannondale corporation - all rights reserved 14 x440s owner's manual.Fm f lu id s brake service : brake, fluid type, dot #4 caution avoid spilling brake fluid on painted, plastic or rub- ber parts; damage can result. Place a shop towel or rag over these parts when servicing the brake sys- tem...

  • Page 16

    Printed : 8/13/01 15 p/n 951-05002032 fluid will spill when you re-install the diaphram and cover. 4. Reinstall the front brake master cylinder diaphragm and cover. Tighten front master cylinder cover screws to the specified torque. Torque : brake, master cylinder, front, cover screws 1.9 n•m (1.4 l...

  • Page 17: Coolant

    © 2001 cannondale corporation - all rights reserved 16 x440s owner's manual.Fm coolant service : coolant, type anti-freeze ethylene glycol with corrosion inhibitors for aluminum engines service : coolant, mixture ratio 1:1 (coolant/distilled water) caution operating the vehicle with a leaky or fault...

  • Page 18

    Printed : 8/13/01 17 p/n 951-05002032 5. To add, add the specified coolant at the radiator filler hole using a clean funnel. Wipe up any spilled coolant with a clean shop towel. 6. Reinstall the radiator cap. 7. Check the entire cooling system for leaks. 8. If the coolant level drops after adding an...

  • Page 19: Engine Oil

    © 2001 cannondale corporation - all rights reserved 18 x440s owner's manual.Fm engine oil service : engine, oil recommended synthetic or semi-synthetic, 10w-40. Service : engine, oil, total quantity, 1.3 us qt. (1.2 l) service : engine, oil, change, quantity (* see note below) 1 us quart (0.9 l) cau...

  • Page 20

    Printed : 8/13/01 19 p/n 951-05002032 4. The engine oil level should be even with the bottom of the check hole. Add if necessary. 5. To add, remove the filler cap on the left frame spar and pour the specified engine oil until the level reaches the bottom of the check hole. Pour slowly to allow the o...

  • Page 21

    © 2001 cannondale corporation - all rights reserved 20 x440s owner's manual.Fm note : remove the spar oil filler cap to facilitate draining. 7. Tighten the bolt. Torque : engine, engine oil drain bolt (left spar) 15.0 lbf•ft (20.3 n•m) 8. Place a container under engine oil crankcase drain bolt locat...

  • Page 22

    Printed : 8/13/01 21 p/n 951-05002032 14. Apply a light coat of o-ring grease to the large and small cover o-rings and insert them back into the cover. 15. Use some o-ring grease to “stick” the filter seals so that they are centered on the filter. This will help assure that the seals remain in place...

  • Page 23

    © 2001 cannondale corporation - all rights reserved 22 x440s owner's manual.Fm 25. Now, remove the left spar oil filler cap and add the specified “engine oil change quantity” using a clean funnel. Pour slowly allowing the oil to flow throughout the spar. 26. Reinstall cap and run engine for 1 minute...

  • Page 24: Transmission Oil

    Printed : 8/13/01 23 p/n 951-05002032 transmission oil service : transmission, oil, recommended type 80w or 85w service : transmission, oil, total quantity (dry fill) 0.74 us quart (0.7 l) caution a low transmission oil level may result in severe engine damage. Check level before every ride. Always ...

  • Page 25

    © 2001 cannondale corporation - all rights reserved 24 x440s owner's manual.Fm changing the transmission oil caution when re-installing the transmission oil filter, be sure to insert it into the drain bolt, then insert the pair into the crankcase hole together. This helps assure that the other end o...

  • Page 26

    Printed : 8/13/01 25 p/n 951-05002032 the case. Insert the filter into the bolt, and install into the case. 9. Tighten the bolt to the specified torque. Torque : transmission, oil, drain bolt 6.0 lbf•ft (8.1 n•m) 10. Add the specified transmission oil at the filler cap until oil level reaches the bo...

  • Page 27: Fuel

    © 2001 cannondale corporation - all rights reserved 26 x440s owner's manual.Fm fuel service : fuel, recommended fuel premium unleaded gasoline service : fuel, fuel tank capacity 2.1 us gal (8.0 l) caution if engine “knocking” or pinging occurs, use a differ- ent brand of gasoline or a higher octane ...

  • Page 28: M Ain Ten An Ce An D

    Printed : 8/13/01 27 p/n 951-05002032 m ain ten an ce an d a djustm en ts break-in caution the break-in period for this vehicle is 1 hour. If not used carefully during this period, the vehicle may end up “broken down” instead of “broken in”. Complete the break-in column of the maintenance schedule i...

  • Page 29: Schedule

    © 2001 cannondale corporation - all rights reserved 28 x440s owner's manual.Fm schedule owner dealer p re-ride break -i n (af ter 1 hour) e v ery 5 h ours ev ery 10 h ours ev ery 25 h ours ( on ce a y e a r fuel fill to proper level x replace inline filter x adjust idling x check throttle freeplay. ...

  • Page 30: Schedule

    Printed : 8/13/01 29 p/n 951-05002032 drive chain check drive chain for wear, damage, stretch x x x check the drive chain freeplay x clean and lubricate the drive chain x inspect the drive sprockets for broken teeth, cracks, excessive wear x inspect the drive chain rollers, guide block, and swingarm...

  • Page 31: Panels

    © 2001 cannondale corporation - all rights reserved 30 x440s owner's manual.Fm panels this section describes how to properly remove and install the various panels of the vehicle. After removing panels, inspect them for cracks, chips, or other damage. If any panel is heavily damaged or interferes wit...

  • Page 32

    Printed : 8/13/01 31 p/n 951-05002032 4. Use slight downward pressure at the mid section of the seat while sliding the seat forward onto tabs. 5. Position the seat so the rear seat brackets are on the outside of the subframe rails. 6. Install the side number panels. Fork leg guards remove the brake ...

  • Page 33

    © 2001 cannondale corporation - all rights reserved 32 x440s owner's manual.Fm front fender caution be careful not to damage the radiator core during removal. Remove the front number plate, front fender bolts and washers. Then, remove the fender. To install, place the panel in the original position ...

  • Page 34

    Printed : 8/13/01 33 p/n 951-05002032 radiator guard caution do not damage the radiator core during removal. 1. Place the vehicle on a stand. 2. Remove front fender. 3. Remove side bolts, upper bolts, the radiator guard. 4. To install, place the panel in the original position and install the bolts. ...

  • Page 35

    © 2001 cannondale corporation - all rights reserved 34 x440s owner's manual.Fm rear fender 1. Remove the seat and the bolts (1). 2. Remove the fender nut and the rear fender. 3. To install, place the panel in the original position and install the bolts. Torque : panel, rear fender bolts 5.0 lbf•ft (...

  • Page 36: Air

    Printed : 8/13/01 35 p/n 951-05002032 air cleaning the airbox filter caution be very careful not to allow any dirt or foreign matter into the airbox when you have the filters removed. Severe engine damage will result if foreign matter or dirt enter the combustion chamber via the airbox. Use only hig...

  • Page 37: Yes

    © 2001 cannondale corporation - all rights reserved 36 x440s owner's manual.Fm (white/denser) foam side down, and cover into the frame. 9. Tighten the airbox filter bolt. 10. Reinstall the removed components. Cleaning the steering head filter caution when re-installing the filter make sure the inner...

  • Page 38

    Printed : 8/13/01 37 p/n 951-05002032 2. Remove the bolt, washer, and filter assembly from the steering head. 3. Separate the filter foam element from the cage. 4. To clean, spray a non-flammable or high-flash point air filter specific cleaning solvent over the inside and outside of the filter eleme...

  • Page 39: Fuel

    © 2001 cannondale corporation - all rights reserved 38 x440s owner's manual.Fm fuel throttle freeplay service : fuel, throttle, freeplay 0.07-0.15 inches (2-4 mm) to check operation, with vehicle off, rotate the throttle grip and make sure it moves easily from fully closed to fully open with the fro...

  • Page 40

    Printed : 8/13/01 39 p/n 951-05002032 adjusting throttle freeplay at the throttle body 1. Adjust for maximum freeplay at the lever on the handlebar. 2. Remove the front fender, left radiator shroud and the radiator guard. 3. Remove the upper radiator bolts and carefully move the radiator forward. 4....

  • Page 41

    © 2001 cannondale corporation - all rights reserved 40 x440s owner's manual.Fm 6. Tighten the locknut securely and install the left frame rail. Tighten the rail bolts to the specified torque. Torque : frame, left frame rail upper bolt 25.0 lbf•ft (34.0 n•m) torque : frame, left frame rail center bol...

  • Page 42

    Printed : 8/13/01 41 p/n 951-05002032 fuel tank caution press in the quick connect fitting tabs before re- installing the quick connect hose fitting, or the o- ringof the fittings can be damaged ( i.E., ripped, torn, or dislodged). Always inspect the condition of the o-rings before re-installing and...

  • Page 43

    © 2001 cannondale corporation - all rights reserved 42 x440s owner's manual.Fm 5. Remove the fuel tank bolt and lift up the front of the fuel tank. Slide the tank forward slightly, and remove it from the vehicle. 6. To install the fuel tank, align the tank onto the frame. Note : make sure the fuel t...

  • Page 44: Brakes

    Printed : 8/13/01 43 p/n 951-05002032 brakes for safe motorcycle operation it is critical to have the brake system performing at its best. Regular inspection of the brake components and brake fluid level should become a habit prior to riding the motorcycle. Front brake freeplay adjustment 1. Gently ...

  • Page 45

    © 2001 cannondale corporation - all rights reserved 44 x440s owner's manual.Fm front brake pads inspection worn brake pads can damage the brake disc, adversely affecting brake performance and possibly causing an accident. Never ride the motorcycle with worn or damaged brake pads. Each brake pad has ...

  • Page 46

    Printed : 8/13/01 45 p/n 951-05002032 check brake operation before riding the motorcycle. Failure to follow this warning can lead to a serious accident with subsequen t serious injury or death. When adjusting the brake pedal, make sure that clearance (a) between the lower end of the pushrod (1) and ...

  • Page 47: Exhaust

    © 2001 cannondale corporation - all rights reserved 46 x440s owner's manual.Fm exhaust the primary functions of the exhaust system are to deliver the burned combustion gases to the atmosphere, reduce exhaust noise to an acceptable level, and to route the exhaust gases away from the rider. Inspecting...

  • Page 48: Clutch

    Printed : 8/13/01 47 p/n 951-05002032 clutch clutch lever position the clutch lever position can be adjusted so it can be used comfortably while sitting or standing. 1. Loosen the clutch lever clamp bolts (1). 2. Rotate the clutch lever to the desired position and tighten the clamp bolts to the spec...

  • Page 49

    © 2001 cannondale corporation - all rights reserved 48 x440s owner's manual.Fm the inline cable adjuster to increase available freeplay at the lever, loosen locknut and turn the adjuster clockwise. To decrease available freeplay at the lever, loosen the locknut and turn the inline adjuster countercl...

  • Page 50: Drive

    Printed : 8/13/01 49 p/n 951-05002032 actuating arm is positioned according to the following illustration.7 7. Tighten the adjuster locknut to the specified torque. 8. Reinstall the clutch cover and shift lever. Torque : clutch, release collar locknut 3.3 lbf•ft (4.5 n•m) torque : clutch, cover bolt...

  • Page 51

    © 2001 cannondale corporation - all rights reserved 50 x440s owner's manual.Fm 4. Loosen the rear wheel axle nut (2) and the adjuster bolt locknuts (3). 5. Increase or decrease slack by using the adjuster bolts. Caution the alignment marks on the adjuster blocks and the marks on the swingarm must be...

  • Page 52

    Printed : 8/13/01 51 p/n 951-05002032 rotates properly and the brake disc is not rubbing against the brake pads. Drive chain stretch limit service : drive, chain, length (stretch), maximum (see specification for exact pin count) 6.0 inches (151 mm) place the vehicle on a stand so the rear wheel is o...

  • Page 53

    © 2001 cannondale corporation - all rights reserved 52 x440s owner's manual.Fm inspecting/replacing the swingarm buffer service : drive, swingarm buffer, thickness, standard 0.4 inches (10 mm) service : drive, swingarm buffer, thickness, minimum 0.1 inches (3 mm) note : be sure to inspect the thickn...

  • Page 54

    Printed : 8/13/01 53 p/n 951-05002032 drive chain rollers service : drive, chain rollers, diameter, standard 1.4 inches (35.2 mm) service : drive, chain rollers diameter, minimum 1.3 inches (32 mm) inspect the upper and lower drive chain rollers for cracks, wear, or other damage. Replace the drive c...

  • Page 55

    © 2001 cannondale corporation - all rights reserved 54 x440s owner's manual.Fm removing and re-installing the countershaft sprocket guard 1. Place the motorcycle on a stand. 2. Remove the bolts and countershaft sprocket guard. 3. Installation is reverse order of removal. Torque : drive, counter shaf...

  • Page 56

    Printed : 8/13/01 55 p/n 951-05002032 3. Use a sprocket wrench to hold the sprocket and tighten the nut to the specified torque. Torque : transmission, countershaft sprocket nut 29.5 lbf•ft (40.0 n•m) 4. Bend the splined lock washer over the nut. Sprocket inspection note : replace both the sprockets...

  • Page 57: Electrical

    © 2001 cannondale corporation - all rights reserved 56 x440s owner's manual.Fm electrical system servicing many electrical problems are caused by faulty electrical connectors or couplers. For example, wet terminals/pins, dirty or corroded terminals/pins, or broken or bent cable pins within multi-plu...

  • Page 58

    Printed : 8/13/01 57 p/n 951-05002032 caution do not attempt to advance or retard the ignition tim- ing by moving the crankshaft position sensor. The fuel injection and ignition timing have been tuned to produce maximum engine power at all speeds and throttle positions. Deviation from factory igniti...

  • Page 59

    © 2001 cannondale corporation - all rights reserved 58 x440s owner's manual.Fm ecm harness connector(s) the ecm harness connector is a “locking type.” tests involving fault code diagnostics require the placing of test leads to specific pin locations of the connector. Sensors crankshaft positon senso...

  • Page 60

    Printed : 8/13/01 59 p/n 951-05002032 coolant temperature sensor the engine temperature sensor is brown, located on the front of the cylinder head, and is an ntc thermistor. The ecm receives electronic signals from this thermistor and uses them to determine the coolant temperature. This information ...

  • Page 61

    © 2001 cannondale corporation - all rights reserved 60 x440s owner's manual.Fm fuel injectors (left and right) the fuel injectors are located in the throttle body and are positioned as close as possible to the back of the intake valves. The spray pattern and flow rate of the injectors are fixed, but...

  • Page 62

    Printed : 8/13/01 61 p/n 951-05002032 spark plug cap/coil the spark plug cap/coil is a “pencil-type” coil located on top of the spark plug. The ecm controls when the coil is switched on or off. The coil is switched on to allow sufficient time for the coil to charge to a level where a spark can be pr...

  • Page 63

    © 2001 cannondale corporation - all rights reserved 62 x440s owner's manual.Fm note : do not overcharge battery. Overcharging can cause the volume of electrolyte to decrease reducing the effectiveness and life of the battery. Fuse the fuse is located under the seat. If a fuse blows repeatedly this c...

  • Page 64

    Printed : 8/13/01 63 p/n 951-05002032 spark plug removing the spark plug service : electrical, spark plug, type ngk (cr8ek) service : electrical, spark plug, gap 0.024 - 0.028 inches 0.6 - 0.7 mm) caution whenever the spark plug is removed from the cylin- der head, cover the spark plug hole with a c...

  • Page 65

    © 2001 cannondale corporation - all rights reserved 64 x440s owner's manual.Fm inspecting the spark plug if in doubt concerning the condition of the spark plug, consult an authorized cannondale motorsports dealer. The simple answer is to replace an old spark plug with a new one anytime you remove it...

  • Page 66: Steering

    Printed : 8/13/01 65 p/n 951-05002032 steering adjusting the handlebar position the handlebar can be adjusted rearward from the factory- set position by removing the lower handlebar clamps and rotating them 180°. 1. Place the vehicle on a stand and cover the gas tank with a clean rag. 2. Remove the ...

  • Page 67: Suspension

    © 2001 cannondale corporation - all rights reserved 66 x440s owner's manual.Fm suspension fork maintenance telescopic front forks depend on smooth friction free action. Be certain to follow the maintenance recommendations in the table below. Caution do not use strong solvents (e.G., brake cleaner) t...

  • Page 68

    Printed : 8/13/01 67 p/n 951-05002032 bleeding air from the front forks bleed any accumulated air using the bleed screw located on top of each fork leg after every ride. Caution when removing the bleed screw, do not allow dirt or debris to enter the opening. The smallest amount of dirt can severely ...

  • Page 69

    © 2001 cannondale corporation - all rights reserved 68 x440s owner's manual.Fm adjustment tips caution using too much force when closing the adjusters will destroy important sealing surfaces. Do not turn the adjusters beyond the fully closed position (fully seated) or the adjusters will be severely ...

  • Page 70: Rear Shock

    Printed : 8/13/01 69 p/n 951-05002032 rear shock caution do not attempt to disassemble or service the front or rear shock absorber. Rear shock compression adjuster service : suspension, rear shock compression adjuster “clicks out from fully seated”, standard, 18 service : suspension, rear shock comp...

  • Page 71

    © 2001 cannondale corporation - all rights reserved 70 x440s owner's manual.Fm rear spring preload adjustment caution when adjusting the preload, be sure not to adjust the spring out of the minimum installed length. If the spring is not compressed to its minimum installed length, which is slightly s...

  • Page 72

    Printed : 8/13/01 71 p/n 951-05002032 caution if the front ride height is out of the specified range, the fork spring preload must be changed. Changing the spring preload should be left to an authorized cannondale motorsports dealer. 1. Place on a stand and measure height (a) with no rider. 2. Remov...

  • Page 73

    © 2001 cannondale corporation - all rights reserved 72 x440s owner's manual.Fm static sag service : suspension, front static sag, 25-35mm service : suspension, rear static sag, 25-35mm measuring the front static sag static sag is the amount the suspension sags without the rider on the vehicle. Cauti...

  • Page 74: Tires & Wheels

    Printed : 8/13/01 73 p/n 951-05002032 tires & wheels checking the tire pressure sufficient tire pressure is vital for safe and proper handling. Overinflation may impair ride comfort and reduce the ground contact of the tires. Insufficient tire pressure will result in: • poor handling and may cause t...

  • Page 75

    © 2001 cannondale corporation - all rights reserved 74 x440s owner's manual.Fm rear wheel alignment the following procedure requires a special tool. Do not attempt the following procedure if you do not have the tool or the skills to perform the procedure as described; consult an authorized cannondal...

  • Page 76: Frame, Sub-Frame,

    Printed : 8/13/01 75 p/n 951-05002032 frame, sub-frame, swingarm inspections inspect the frame (1), lower frame rails (2) and subframe (3) for cracks, deep scratches, or other damage. If any damage is found, contact an authorized cannondale motorsports dealer for servicing. Note : the frame and subf...

  • Page 77: Lubrication

    © 2001 cannondale corporation - all rights reserved 76 x440s owner's manual.Fm lubrication lubricate the points shown in the illustrations in accordance with the maintenance schedule or after the vehicle has been washed or operated in wet, dusty, or rainy conditions. Before lubricating each point, m...

  • Page 78

    Printed : 8/13/01 77 p/n 951-05002032 7. Remove the screws (2) and remove the throttle housing cover (3). 8. Remove the throttle housing wheel (1) and collar (2). 9. Remove the cable nipple from the throttle pulley (3) and pull the cable out. Ensure that the throttle pulley rotates freely on the han...

  • Page 79

    © 2001 cannondale corporation - all rights reserved 78 x440s owner's manual.Fm chain lubrication caution do not use grease to lubricate the drive chain. Grease will attract and accumulate dirt and grime resulting in damage to the chain and sprocket. If vehicle is equipped with an o-ring type chain, ...

  • Page 80

    Printed : 8/13/01 79 p/n 951-05002032 front brake lever lubrication 1. Place the vehicle on a stand. 2. Remove the rubber cover from the brake lever. 3. Remove the nut (1), pivot bolt (2), and brake lever (3). 4. Spray all the parts with a water-displacement chemical, wipe them off, and dry them tho...

  • Page 81

    © 2001 cannondale corporation - all rights reserved 80 x440s owner's manual.Fm footpeg pivot lubrication) 1. Place the vehicle on a stand. 2. Clean the footpeg. 3. Spray the footpeg with a water-displacement chemical, wipe them off, and dry them thoroughly. 4. Apply a light coat of clean engine oil ...

  • Page 82

    Printed : 8/13/01 81 p/n 951-05002032 clutch lubrication 1. Place the vehicle on a stand. 2. Remove the clutch cable from the clutch lever. 3. Remove the quick-adjuster (1) from the clutch lever. 4. Remove the nut (2), pivot bolt (3), clutch lever and two washers. 5. Spray all the parts with a water...

  • Page 83

    © 2001 cannondale corporation - all rights reserved 82 x440s owner's manual.Fm cable(s) lubrication caution after lubricating the cable, be sure to check the clutch and throttle operate properly. Use aerosol cable lubricant and lubricating tool on all cables • clutch cable (inner) • throttle cable (...

  • Page 84: C Lean In G   An D

    Printed : 8/13/01 83 p/n 951-05002032 c lean in g an d s torag e cleaning caution make sure the vehicle is cold before cleaning it. Do not use high-pressure washers to clean the vehi- cle. High-pressure will force water through seals and corrode bearing surfaces and electrical connections eventually...

  • Page 85

    © 2001 cannondale corporation - all rights reserved 84 x440s owner's manual.Fm note : remove the generator cover. Remove any debris with a clean rag. Use contact cleaner to displace any hidden water residue. Note : reinstall the generator cover making sure that the cover gasket is properly installed...

  • Page 86: X 440S M Od El

    Printed : 8/13/01 85 p/n 951-05002032 x 440s m od el s pecificatio ns note : the following specification were accurate at the time of publication. Specifications are subject to change without notice. Overall length ..................................................... 85.5 in (2172 mm) overall width...

  • Page 87: X 440S S Ervice

    © 2001 cannondale corporation - all rights reserved 86 x440s owner's manual.Fm x 440s s ervice s pecificatio ns note : this section contains service specifications collected from the pages of the manual. Brake, fluid type, dot #4, (page 14) coolant, type anti-freeze ethylene glycol with corrosion in...

  • Page 88: X 440S To Rq Ues

    Printed : 8/13/01 87 p/n 951-05002032 x 440s to rq ues note : this section contains torque values collected from the pages of the manual. Brake, master cylinder, front, cover screws 1.9 n•m (1.4 lbf•ft) 15 frame, engine oil spar check bolt 15.0 lbf•ft (20.3 n•m. 19 engine, engine oil drain bolt (lef...