Canon D1100 Series Service Manual

Summary of D1100 Series

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    8 7 6 5 4 3 2 1 mf6600/d1100 series f-0-1 f-0-1 service manual product overview technical overview periodical services disassembly/assembly adjustment trouble shooting error codes service mode appendex.

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    0 0 0-2 0-2 application this manual has been issued by canon inc. For qualified persons to learn technical theory, installation, maintenance, and repair of products. This manual covers all localities where the products are sold. For this reason, there may be information in this manual that does not ...

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    0 0 0-3 0-3 explanation of symbols the following symbols are used throughout this service manual. Symbols explanation symbols explanation used to show permission. Remove the screw. Used to show prohibition. Tighten the screw. Check. Remove the claw. Check visually. Insert the claw. Check the noise. ...

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    0 0 0-1 0-1 contents safety precautions cdrh provisions -------------------------------------------------------------0-2 laser safety --------------------------------------------------------------------0-2 about laser beams --------------------------------------------------------------- 0-2 handling...

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    0 0 0-2 0-2 outline -------------------------------------------------------------------------------- 2-9 controls ------------------------------------------------------------------------------ 2-9 outline ----------------------------------------------------------------------------------------- 2-9 m...

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    0 0 0-3 0-3 periodical service -------------------------------------------------------------3-2 periodical service ------------------------------------------------------------------ 3-2 cleaning -------------------------------------------------------------------------3-2 cleaning at service visit --...

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    0 0 0-4 0-4 preparations --------------------------------------------------------------------------------4-45 procedure ------------------------------------------------------------------------------------4-45 removing the adf delivery solenoid unit ---------------------------------4-46 preparations ...

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    0 0 0-5 0-5 removing the duplex drive unit (type i) ----------------------------------4-84 preparations --------------------------------------------------------------------------------4-84 procedure ------------------------------------------------------------------------------------4-84 removing the...

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    0 0 0-6 0-6 white spots ---------------------------------------------------------------------------------- 6-4 dirt on back --------------------------------------------------------------------------------- 6-5 vertical lines ---------------------------------------------------------------------------...

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    0 0 0-7 0-7 sssw-sw28 -----------------------------------------------------------------------8-12 list of functions ----------------------------------------------------------------------------8-12 detailed discussions of bit 0 -----------------------------------------------------------8-12 detailed ...

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    0 0 0-8 0-8 counter list ------------------------------------------------------------------------8-24 spec list ----------------------------------------------------------------------------8-25 data initialization mode (clear) ------------------------------------------ 8-26 clear --------------------...

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    Cdrh provisions laser safety toner safety notes when handling a battery notes on assembly/ disassembly ■ ■ ■ ■ ■ mf6600/d1100 series f-0-2 f-0-2 safety precautions.

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    0 0 0-2 0-2 safety precautions > laser safety > handling laser scanner unit safety precautions > laser safety > handling laser scanner unit cdrh provisions food and drug cdrh (center for devices and radiological health) under fda (food and drug administration) enforced provisions of the section for ...

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    0 0 0-3 0-3 safety precautions > notes on assembly/disassembly safety precautions > notes on assembly/disassembly toner safety about toner toner is a nontoxic matter composed of plastic, iron and a trace of pigments. Never throw toner in flames to avoid explosion. Caution: never throw toner in flame...

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    1 1 product overview product overview product lineups product features specifications name of parts ■ ■ ■ ■.

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    1 1 1-2 1-2 product overview > product lineups > main unit product overview > product lineups > main unit product lineups memo: this product has two model types according to the country: type i and type ii. The way of distinguishing type i and type ii is written in the label [1] inside the cartridge...

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    1 1 1-3 1-3 product overview > product features > features > power-saving mfp product overview > product features > features > power-saving mfp options [2] [1] no. Name description remarks [1] canon cassette feeding unit-u1 approx. 500 sheets (plain paper 80g/ m2) - [2] telephone 6 kit long cord coo...

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    1 1 1-4 1-4 product overview > specifications > main unit specifications product overview > specifications > main unit specifications specifications main unit specifications item specification/function body desktop (dadf standard type) light source type led photosensitive medium opc drum image readi...

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    1 1 1-5 1-5 product overview > specifications > fax specifications product overview > specifications > fax specifications item specification/function pdl bdl-image, pcl5 / pclxl send yes adf specifications item specification/function original position center reference original processing mode 1-side...

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    1 1 1-6 1-6 product overview > specifications > paper types product overview > specifications > paper types print speed. (unit: page/minute) paper type cassette mp tray op cassette 1-sided 2-sided 1-sided 2-sided 1-sided 2-sided a4 30 16.4 30 16.4 30 16.4 ltr 30 16.7 30 16.7 30 16.7 lgl 25.3 13.1 25...

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    1 1 1-7 1-7 product overview > name of parts > external view > front side product overview > name of parts > external view > front side paper size ( : available -: not available) paper size cassette multi-purpose tray a4 (210.0 mm × 297.0 mm) b5 (182.0 mm × 257.0 mm) a5 (148.0 mm × 210.0 mm) legal (...

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    1 1 1-8 1-8 product overview > name of parts > external view > rear side product overview > name of parts > external view > rear side key name service pars no. Remarks reference [1] dadf (duplex automatic document feeder) - - (refer to page 4-30) [2] slide guides fc9-1501 front - fc9-1502 rear [3] d...

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    1 1 1-9 1-9 product overview > name of parts > cross sectional view > printer product overview > name of parts > cross sectional view > printer cross sectional view adf/reader unit [1] [5] [2] [3] [4] key name service pars no. Reference [1] adf paper feed roller fm3-9540 - [2] adf separation roller ...

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    1 1 1-10 1-10 product overview > name of parts > operation panel > send operation panel product overview > name of parts > operation panel > send operation panel key name service pars no. Reference [11] multi-purpose tray pickup roller rl1-2120 (refer to page 4-108) [12] multi-purpose tray separatio...

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    1 1 1-11 1-11 product overview > name of parts > operation environment of the printer driver > network specifications product overview > name of parts > operation environment of the printer driver > network specifications function list [8] [7] [4] [2] [5] [6] [3] [1] [9] key item key item [1] leadin...

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    1 1 1-12 1-12 product overview > name of parts > operation environment of the printer driver > send specifications product overview > name of parts > operation environment of the printer driver > send specifications send specifications the send function is available for the mf6680dn/d1170/d1180. Sen...

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    2 2 technical overview technical overview basic configuration document exposure/ feeder system engine control system laser scanner system image-formation system fixing unit system media feed system ■ ■ ■ ■ ■ ■ ■.

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    2 2 2-2 2-2 technical overview > basic configuration > basic sequence > basic operational sequence technical overview > basic configuration > basic sequence > basic operational sequence basic configuration configuration function this device is roughly composed of the 6 functional blocks as shown in ...

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    2 2 2-3 2-3 technical overview > basic configuration > basic sequence > print sequence technical overview > basic configuration > basic sequence > print sequence print sequence timing chart two consecutive prints on ltr paper cassette pickup solenoid (sl201) main fan (fm201) transfer charging bias f...

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    2 2 2-4 2-4 technical overview > basic configuration > print mode technical overview > basic configuration > print mode print mode print modes feeding speed media type print speed remarks normal speed mode 1/1speed speed for plain paper a4 width (60 to 90g) transparencies 30 ppm 1/2 speed mode 1/2 s...

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    2 2 2-5 2-5 technical overview > document exposure/feeder system > document exposure system > major components technical overview > document exposure/feeder system > document exposure system > major components document exposure/feeder system document exposure system specifications / control / functi...

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    2 2 2-6 2-6 technical overview > document exposure/feeder system > document feeder system > pickup/feed/delivery operation technical overview > document exposure/feeder system > document feeder system > pickup/feed/delivery operation document feeder system pickup/feed/delivery operation the auto doc...

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    2 2 2-7 2-7 technical overview > document exposure/feeder system > document feeder system > original detection technical overview > document exposure/feeder system > document feeder system > original detection original detection there are two types of original detection in this equipment. 1. Origina...

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    2 2 2-8 2-8 technical overview > document exposure/feeder system > service tasks > service notes technical overview > document exposure/feeder system > service tasks > service notes jam detection the following cases are judged as jam. 1. In case of delay in reaching ds/des or stationary during scann...

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    2 2 2-9 2-9 technical overview > engine control system > controls > outline technical overview > engine control system > controls > outline engine control system outline the engine control system controls all the other systems according to commands from the main controller. The engine control system...

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    2 2 2-10 2-10 technical overview > engine control system > controls > motor control technical overview > engine control system > controls > motor control symbol for component component remarks fan fm3 controller fan type i fm201 main fan - fm202 power suplly cooling fan type i fm203 controller fan t...

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    2 2 2-11 2-11 technical overview > engine control system > controls > failure detection technical overview > engine control system > controls > failure detection fan control the printer has one fan for preventing a temperature rising inside the printer. Arrangement of fan motor and the specification...

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    2 2 2-12 2-12 technical overview > engine control system > low-voltage power supply > outline technical overview > engine control system > low-voltage power supply > outline low-voltage power supply outline the low-voltage power supply converts ac power from the power receptacle into dc power to cov...

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    2 2 2-13 2-13 technical overview > engine control system > low-voltage power supply > power-saving mode technical overview > engine control system > low-voltage power supply > power-saving mode protective function the low-voltage power supply has a protective function against overcurrent and overvol...

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    2 2 2-14 2-14 technical overview > engine control system > service tasks > service notes technical overview > engine control system > service tasks > service notes service tasks action for parts replacement outline of the measures is described in this section. For the detailed procedure, refer to th...

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    2 2 2-15 2-15 technical overview > laser scanner system > service tasks > service notes technical overview > laser scanner system > service tasks > service notes laser scanner system outline the laser scanner system forms a latent image on the photosensitive drum according to the video signals sent ...

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    2 2 2-16 2-16 technical overview > image-formation system > image-formation process > outline technical overview > image-formation system > image-formation process > outline image-formation system outline the image-formation system forms a toner image on print media. The following are the main compo...

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    2 2 2-17 2-17 technical overview > image-formation system > image-formation process > developing block technical overview > image-formation system > image-formation process > developing block latent image formation block during the two steps that comprise this block, an invisible latent image is for...

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    2 2 2-18 2-18 technical overview > image-formation system > image-formation process > drum cleaning block technical overview > image-formation system > image-formation process > drum cleaning block transfer block during the two steps that comprise this block, a toner image on the photosensitive drum...

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    2 2 2-19 2-19 technical overview > image-formation system > service tasks > notes on field service technical overview > image-formation system > service tasks > notes on field service high-voltage power supply outline the high-voltage power supply applies biases to the following components: primary ...

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    2 2 2-20 2-20 technical overview > fixing unit system > outline technical overview > fixing unit system > outline fixing unit system outline the fixing/delivery unit fixes the toner onto a print paper and delivers it to the delivery tray. The operation of the fixing/delivery unit is explained in the...

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    2 2 2-21 2-21 technical overview > fixing unit system > fixing control circuit > throughput reduction control technical overview > fixing unit system > fixing control circuit > throughput reduction control fixing control circuit the fixing control circuit controls the temperature in the fixing unit....

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    2 2 2-22 2-22 technical overview > fixing unit system > fixing control circuit > fixing temperature control technical overview > fixing unit system > fixing control circuit > fixing temperature control fixing mode throughput label/ envelope/ envelope3 heavy1/ heavy2/ postcard 1 - 34 imprints 17 ppm ...

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    2 2 2-23 2-23 technical overview > fixing unit system > fixing control circuit > failure detection technical overview > fixing unit system > fixing control circuit > failure detection the dc controller monitors the fixing temperature (fsrth) signal and sends the fixing heater control (fsrd) signal a...

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    2 2 2-24 2-24 technical overview > fixing unit system > service tasks > notes on service works technical overview > fixing unit system > service tasks > notes on service works service tasks at parts replacement no work is required for this product at parts replacement. Maintenance no periodically re...

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    2 2 2-25 2-25 technical overview > media feed system > drive configuration technical overview > media feed system > drive configuration media feed system outline the media feed system picks up, feeds and delivers the print media. It consists of several types of rollers. The duplex feed unit in the d...

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    2 2 2-26 2-26 technical overview > media feed system > jam detection > outline technical overview > media feed system > jam detection > outline electrical component symbol signal fd tray media full sensor ps206 fd tray media full signal media width sensor ps205 media width signal jam detection outli...

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    2 2 2-27 2-27 technical overview > media feed system > service tasks > notes on service works technical overview > media feed system > service tasks > notes on service works pickup delay jam when the top sensor (ps204) cannot detect the leading edge of paper within the specified time after starting ...

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    3 3 periodical services periodical services periodically replaced parts consumable parts periodical service cleaning ■ ■ ■ ■.

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    3 3 3-2 3-2 periodical services > cleaning > cleaning at service visit periodical services > cleaning > cleaning at service visit periodically replaced parts periodically replaced parts periodic replacement parts should be replaced at regular intervals, even if they are functioning properly and show...

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    3 3 3-3 3-3 periodical services > cleaning > cleaning at service visit > cleaning method (adf) periodical services > cleaning > cleaning at service visit > cleaning method (adf) do not clean the following components: photosensitive drum transfer roller [10] [1] [2] [3] [7] [8] [9] [4] [5] [6] [11] [...

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    3 3 3-4 3-4 periodical services > cleaning > cleaning at service visit > fixing unit periodical services > cleaning > cleaning at service visit > fixing unit clean the adf scanning area (on the left side of the platen glass (a)) with a cloth dampened with water. Then wipe the area with a soft, dry c...

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    4 4 disassembly/assembly disassembly/ assembly list of parts external cover, internal cover document exposure, feed system controller system laser exposure system image forming system fixing system paper feed/transport/ output system ■ ■ ■ ■ ■ ■ ■ ■.

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    4 4 4-2 4-2 disassembly/assembly > preface > outline disassembly/assembly > preface > outline preface outline this chapter describes disassembly and reassembly procedures of the printer. The service technician is to identify the cause of printer failures according to the "chapter 6 troubleshooting"o...

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    4 4 4-3 4-3 disassembly/assembly > list of parts > external view > front side disassembly/assembly > list of parts > external view > front side list of parts external view front side [10] [11] [1] [3] [4] [5] [6] [7] [8] [12] [13] [14] [15] [16] [2] [9] ■ f-4-1 f-4-1 key name service pars no. Remark...

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    4 4 4-4 4-4 disassembly/assembly > list of parts > external view > rear side disassembly/assembly > list of parts > external view > rear side rear side [1] [2] [3] [4] [5] [6] [7] [8] [9] [10] ■ f-4-2 f-4-2 key name service pars no. Remarks reference [1] usb port - - - [2] ethernet port - - - [3] le...

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    4 4 4-5 4-5 disassembly/assembly > list of parts > main unit disassembly/assembly > list of parts > main unit main unit [3] [4] [1] [2] [5] [6] [7] [8] [9] [10] [11] f-4-3 f-4-3 key name service parts no. Remarks reference [1] dadf (duplex automatic document feeder) - - (refer to page 4-30) [2] read...

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    4 4 4-6 4-6 disassembly/assembly > list of parts > main parts > sensor / switc disassembly/assembly > list of parts > main parts > sensor / switc main parts sensor / switc ps205 ps204 ps202 ps203 ps915 (ps9150) ps201 ps206 tag cis ps701 ps702 ps703 sw2 sw1 ■ f-4-4 f-4-4 symbol name service parts no....

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    4 4 4-7 4-7 disassembly/assembly > list of parts > main parts > motor / fan disassembly/assembly > list of parts > main parts > motor / fan motor / fan fm202 fm201 m201 fm3 fm203 m702 m701 ■ f-4-5 f-4-5 symbol name service parts no. Remarks reference fm201 main fan fk2-2064 - (refer to page 4-75) fm...

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    4 4 4-8 4-8 disassembly/assembly > list of parts > main parts > other disassembly/assembly > list of parts > main parts > other other p1 sl203 sl201 sl701 sl202 h201 (h2010) th201 (th2010) sp202 ■ f-4-6 f-4-6 symbol name service parts no. Remarks reference h201 heater - (100v) - h2010 (230v) - p1 po...

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    4 4 4-9 4-9 disassembly/assembly > list of parts > main parts > pcb disassembly/assembly > list of parts > main parts > pcb pcb [un23] ncu pcb [un6] all night power pcb [un1] engine controller pcb [un2] adf/reader driver pcb [un5] power suplly pcb [un21] main controller pcb laser driver pcb [un3] co...

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    4 4 4-10 4-10 disassembly/assembly > list of parts > connector layout drawing (taype i) > internal 1 disassembly/assembly > list of parts > connector layout drawing (taype i) > internal 1 connector layout drawing (taype i) internal 1 sw2 sw1 ps201 m201 ps205 ps204 ps202 ps203 ps9150 ps915 ps206 6 12...

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    4 4 4-11 4-11 disassembly/assembly > list of parts > connector layout drawing (taype i) > internal 1 disassembly/assembly > list of parts > connector layout drawing (taype i) > internal 1 key no. Symbol jack no. Name relay connector key no. Jack no. Symbol name remarks 13 un1 j215 engine controller ...

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    4 4 4-12 4-12 disassembly/assembly > list of parts > connector layout drawing (taype i) > internal 2 disassembly/assembly > list of parts > connector layout drawing (taype i) > internal 2 internal 2 sl201 sl203 sl202 m701 sp202 sw1 13 25 14 12 15 11 24 16 20 35 18 19 17 23 26 21 6 1 4 10 8 2 5 7 3 9...

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    4 4 4-13 4-13 disassembly/assembly > list of parts > connector layout drawing (taype i) > internal 2 disassembly/assembly > list of parts > connector layout drawing (taype i) > internal 2 key no. Symbol jack no. Name relay connector key no. Jack no. Symbol name remarks 16 laser j802 scanner motor 35...

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    4 4 4-14 4-14 disassembly/assembly > list of parts > connector layout drawing (taype ii) > internal 1 disassembly/assembly > list of parts > connector layout drawing (taype ii) > internal 1 connector layout drawing (taype ii) internal 1 sw2 sw1 ps201 m201 ps205 ps204 ps202 ps203 ps9150 ps915 ps206 2...

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    4 4 4-15 4-15 disassembly/assembly > list of parts > connector layout drawing (taype ii) > internal 1 disassembly/assembly > list of parts > connector layout drawing (taype ii) > internal 1 key no. Symbol jack no. Name relay connector key no. Jack no. Symbol name remarks 13 un1 j2120 engine controll...

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    4 4 4-16 4-16 disassembly/assembly > list of parts > connector layout drawing (taype ii) > internal 2 disassembly/assembly > list of parts > connector layout drawing (taype ii) > internal 2 internal 2 sl201 sl203 sl202 m701 sp202 sw1 13 25 14 12 15 11 24 16 21 34 18 19 17 23 26 7 1 5 9 2 3 6 8 4 10 ...

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    4 4 4-17 4-17 disassembly/assembly > list of parts > connector layout drawing (taype ii) > internal 2 disassembly/assembly > list of parts > connector layout drawing (taype ii) > internal 2 key no. Symbol jack no. Name relay connector key no. Jack no. Symbol name remarks 17 un3 j1104 connecting pcb ...

  • Page 75

    4 4 4-18 4-18 disassembly/assembly > external cover, internal cover > external view > front side disassembly/assembly > external cover, internal cover > external view > front side external cover, internal cover external view front side [10] [11] [1] [3] [4] [5] [6] [7] [8] [12] [13] [14] [15] [16] [...

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    4 4 4-19 4-19 disassembly/assembly > external cover, internal cover > removing the left cover > procedure disassembly/assembly > external cover, internal cover > removing the left cover > procedure rear side [1] [2] [3] [4] [5] [6] [7] [8] [9] [10] key name service pars no. Remarks reference [1] usb...

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    4 4 4-20 4-20 disassembly/assembly > external cover, internal cover > removing the left cover > procedure disassembly/assembly > external cover, internal cover > removing the left cover > procedure 4) release the claw [1], and remove the arm cover [2]. [2] [1] 5) release the connection of arm [1] an...

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    4 4 4-21 4-21 disassembly/assembly > external cover, internal cover > removing the left cover > procedure disassembly/assembly > external cover, internal cover > removing the left cover > procedure 8) open the adf unit + reader unit [1], and release the claw [3] while pulling the left cover [2] in t...

  • Page 79

    4 4 4-22 4-22 disassembly/assembly > external cover, internal cover > removing the left rear cover > procedure disassembly/assembly > external cover, internal cover > removing the left rear cover > procedure 11) open the adf unit + reader unit [1], and remove the boss [2] from the left cover [3]. 12...

  • Page 80

    4 4 4-23 4-23 disassembly/assembly > external cover, internal cover > removing the right cover > procedure disassembly/assembly > external cover, internal cover > removing the right cover > procedure removing the right cover procedure 1) remove the cassette [1]. 2) press the open button [2], and ope...

  • Page 81

    4 4 4-24 4-24 disassembly/assembly > external cover, internal cover > removing the right cover > procedure disassembly/assembly > external cover, internal cover > removing the right cover > procedure 6) place the host machine [1] while shifting the right side of it approx. 10cm from the working tabl...

  • Page 82

    4 4 4-25 4-25 disassembly/assembly > external cover, internal cover > removing the right cover > procedure disassembly/assembly > external cover, internal cover > removing the right cover > procedure 9) open the adf unit + reader unit [1], and release the claw [3] while pulling the right cover [2] i...

  • Page 83

    4 4 4-26 4-26 disassembly/assembly > external cover, internal cover > removing the front cover > procedure disassembly/assembly > external cover, internal cover > removing the front cover > procedure removing the right rear cover preparations 1) removing the right cover.(refer to page 4-23) procedur...

  • Page 84

    4 4 4-27 4-27 disassembly/assembly > external cover, internal cover > removing the rear cover unit > procedure disassembly/assembly > external cover, internal cover > removing the rear cover unit > procedure removing the rear cover unit preparations 1) removing the left cover.(refer to page 4-19) 2)...

  • Page 85

    4 4 4-28 4-28 disassembly/assembly > external cover, internal cover > removing the upper cover unit > procedure disassembly/assembly > external cover, internal cover > removing the upper cover unit > procedure caution : procedure at installation 1) fit the 2 upper claw [2] of the rear cover unit [1]...

  • Page 86

    4 4 4-29 4-29 disassembly/assembly > external cover, internal cover > removing the upper cover unit > procedure disassembly/assembly > external cover, internal cover > removing the upper cover unit > procedure memo : when removing the upper cover independently, remove the connection of arm [1] and t...

  • Page 87

    4 4 4-30 4-30 disassembly/assembly > document exposure, feed system > removing the adf unit > procedure disassembly/assembly > document exposure, feed system > removing the adf unit > procedure document exposure, feed system location [1] [2] [3] [5] [4] [6] [7] [8] [9] [10] [11] [12] f-4-47 f-4-47 k...

  • Page 88

    4 4 4-31 4-31 disassembly/assembly > document exposure, feed system > removing the adf unit > procedure disassembly/assembly > document exposure, feed system > removing the adf unit > procedure 3) slightly lift the adf tray [1] and after removing the claw [2], lift it by 90 degree and remove it upwa...

  • Page 89

    4 4 4-32 4-32 disassembly/assembly > document exposure, feed system > removing the adf unit > procedure disassembly/assembly > document exposure, feed system > removing the adf unit > procedure 6) remove the harness [1]. 4 connectors [2] 2 wire saddles [3] [1] [2] [2] [2] [3] [3] x4 x2 7) open the a...

  • Page 90

    4 4 4-33 4-33 disassembly/assembly > document exposure, feed system > removing the adf unit + reader unit > procedure disassembly/assembly > document exposure, feed system > removing the adf unit + reader unit > procedure removing the adf unit + reader unit preparations 1) removing the left cover.(r...

  • Page 91

    4 4 4-34 4-34 disassembly/assembly > document exposure, feed system > removing the adf unit + reader unit > procedure disassembly/assembly > document exposure, feed system > removing the adf unit + reader unit > procedure 3) remove the harness guide [1]. 3 claws [2] [1] [2] x3 4) remove the harness ...

  • Page 92

    4 4 4-35 4-35 disassembly/assembly > document exposure, feed system > separating the adf unit + reader unit > procedure disassembly/assembly > document exposure, feed system > separating the adf unit + reader unit > procedure procedure after replacing the reader unit. After replacing the reader unit...

  • Page 93

    4 4 4-36 4-36 disassembly/assembly > document exposure, feed system > separating the adf unit + reader unit > procedure disassembly/assembly > document exposure, feed system > separating the adf unit + reader unit > procedure 2) remove the harness [1] from the harness guide [2]. [1] [2] 3) lift the ...

  • Page 94

    4 4 4-37 4-37 disassembly/assembly > document exposure, feed system > removing the adf roller unit > procedure disassembly/assembly > document exposure, feed system > removing the adf roller unit > procedure removing the adf roller unit procedure 1) open the adf upper cover [1]. [1] 2) remove the ge...

  • Page 95

    4 4 4-38 4-38 disassembly/assembly > document exposure, feed system > removing the adf pickup roller > procedure disassembly/assembly > document exposure, feed system > removing the adf pickup roller > procedure 5) remove the adf roller unit [1]. [1] caution : when removing it, be careful not to los...

  • Page 96

    4 4 4-39 4-39 disassembly/assembly > document exposure, feed system > removing the adf separation roller > procedure disassembly/assembly > document exposure, feed system > removing the adf separation roller > procedure 2) remove the pickup roller [1]. [1] f-4-72 f-4-72 removing the adf separation r...

  • Page 97

    4 4 4-40 4-40 disassembly/assembly > document exposure, feed system > removing the adf separation roller > procedure disassembly/assembly > document exposure, feed system > removing the adf separation roller > procedure 2) remove the 2 resin e-rings [1]. [1] 3) displace the roller shaft [1] and remo...

  • Page 98

    4 4 4-41 4-41 disassembly/assembly > document exposure, feed system > removing the adf separation pad > procedure disassembly/assembly > document exposure, feed system > removing the adf separation pad > procedure removing the adf separation pad procedure caution: do not touch the surface of the adf...

  • Page 99

    4 4 4-42 4-42 disassembly/assembly > document exposure, feed system > removing the adf pickup feed unit > procedure disassembly/assembly > document exposure, feed system > removing the adf pickup feed unit > procedure caution : be careful not to lose the spring [1] on the separation pad holder. [1] ...

  • Page 100

    4 4 4-43 4-43 disassembly/assembly > document exposure, feed system > removing the adf pickup feed unit > procedure disassembly/assembly > document exposure, feed system > removing the adf pickup feed unit > procedure 3) slightly lift the adf tray [1] and after removing the claw [2], lift it by 90 d...

  • Page 101

    4 4 4-44 4-44 disassembly/assembly > document exposure, feed system > removing the adf pickup feed unit > procedure disassembly/assembly > document exposure, feed system > removing the adf pickup feed unit > procedure 6) remove the harness [1]. 4 connectors [2] 2 wire saddles [3] [1] [2] [2] [2] [3]...

  • Page 102

    4 4 4-45 4-45 disassembly/assembly > document exposure, feed system > removing the adf pickup motor unit > procedure disassembly/assembly > document exposure, feed system > removing the adf pickup motor unit > procedure removing the adf pickup motor unit preparations 1) removing the adf pickup feed ...

  • Page 103

    4 4 4-46 4-46 disassembly/assembly > document exposure, feed system > removing the reader unit upper cover > procedure disassembly/assembly > document exposure, feed system > removing the reader unit upper cover > procedure removing the adf delivery solenoid unit preparations 1) removing the adf pic...

  • Page 104

    4 4 4-47 4-47 disassembly/assembly > document exposure, feed system > removing the reader unit upper cover > procedure disassembly/assembly > document exposure, feed system > removing the reader unit upper cover > procedure 2) remove the standard white plate [1]. 2 claws [2] [1] [2] [2] x2 3) remove...

  • Page 105

    4 4 4-48 4-48 disassembly/assembly > document exposure, feed system > removing the cis unit > procedure disassembly/assembly > document exposure, feed system > removing the cis unit > procedure procedure after replacing the adf unit after replacing the adf unit, go through the following procedure. 1...

  • Page 106

    4 4 4-49 4-49 disassembly/assembly > document exposure, feed system > removing the cis unit > procedure disassembly/assembly > document exposure, feed system > removing the cis unit > procedure 2) remove the cis mount [1] upward and remove the flat cable [2]. [1] [2] caution: when cis unit mount is ...

  • Page 107

    4 4 4-50 4-50 disassembly/assembly > document exposure, feed system > removing the cis unit > procedure disassembly/assembly > document exposure, feed system > removing the cis unit > procedure after replacing cis units: after replacing the contact sensor, go through the following procedure and make...

  • Page 108

    4 4 4-51 4-51 disassembly/assembly > document exposure, feed system > removing the reader motor unit > procedure disassembly/assembly > document exposure, feed system > removing the reader motor unit > procedure removing the reader motor unit preparations 1) removing the left cover.(refer to page 4-...

  • Page 109

    4 4 4-52 4-52 disassembly/assembly > document exposure, feed system > removing the reader motor unit > procedure disassembly/assembly > document exposure, feed system > removing the reader motor unit > procedure 4) remove the sensor mount [1]. 1 screw [2] [1] [2] 5) remove the reader motor unit [1]....

  • Page 110

    4 4 4-53 4-53 disassembly/assembly > controller system > location1 disassembly/assembly > controller system > location1 controller system location1 [10] [1] [11] [2] [13] [12] [14] [3] [4] [5] [6] [7] [8] [9] f-4-111 f-4-111 key name service pars no. Remarks reference [1] control panel fm3-9803 (d11...

  • Page 111

    4 4 4-54 4-54 disassembly/assembly > controller system > location2 disassembly/assembly > controller system > location2 key name service pars no. Remarks reference [9] adf/reader driver pcb fm4-6078 - (refer to page 4-55) [10] controller fan fk3-0472 (type i) (refer to page 4-75) fk3-0732 (type ii) ...

  • Page 112

    4 4 4-55 4-55 disassembly/assembly > controller system > removing the adf/reader driver pcb > procedure disassembly/assembly > controller system > removing the adf/reader driver pcb > procedure removing the controller cover preparations 1) removing the left cover.(refer to page 4-19) procedure 1) re...

  • Page 113

    4 4 4-56 4-56 disassembly/assembly > controller system > removing the main controller board > procedure (type i) disassembly/assembly > controller system > removing the main controller board > procedure (type i) 2) remove the adf/reader driver pcb [1]. 1 flat cable [2] 4 screws [3] 1 connector [4] [...

  • Page 114

    4 4 4-57 4-57 disassembly/assembly > controller system > removing the main controller board > procedure (type ii) disassembly/assembly > controller system > removing the main controller board > procedure (type ii) procedure (type ii) 1) remove the 4 flat cables [1] and the 6 connectors [2]. 1 wire s...

  • Page 115

    4 4 4-58 4-58 disassembly/assembly > controller system > removing the ncu pcb > procedure disassembly/assembly > controller system > removing the ncu pcb > procedure * the main controller board is shipped with the jumper connector of the lithium battery off. Make the following adjustments: correctio...

  • Page 116

    4 4 4-59 4-59 disassembly/assembly > controller system > removing the all-night power pcb mount (type i) > procedure disassembly/assembly > controller system > removing the all-night power pcb mount (type i) > procedure removing the capacitor pcb preparations 1) removing the left cover.(refer to pag...

  • Page 117

    4 4 4-60 4-60 disassembly/assembly > controller system > removing the power pcb (type i) > procedure disassembly/assembly > controller system > removing the power pcb (type i) > procedure removing the all-night power pcb (type i) preparations 1) removing the left cover.(refer to page 4-19) procedure...

  • Page 118

    4 4 4-61 4-61 disassembly/assembly > controller system > removing the controller box (type i) > procedure disassembly/assembly > controller system > removing the controller box (type i) > procedure removing the controller box (type i) preparations 1) removing the right cover.(refer to page 4-23) 2) ...

  • Page 119

    4 4 4-62 4-62 disassembly/assembly > controller system > removing the controller box (type ii) > procedure disassembly/assembly > controller system > removing the controller box (type ii) > procedure 4) remove the controller box [1]. 4 screws [2] [1] [2] [2] x4 • f-4-132 removing the controller box ...

  • Page 120

    4 4 4-63 4-63 disassembly/assembly > controller system > removing the controller box (type ii) > procedure disassembly/assembly > controller system > removing the controller box (type ii) > procedure 2) remove the harness guide [1]. 3 claws [2] [2] [1] x3 3) remove the flat cable [1] from the harnes...

  • Page 121

    4 4 4-64 4-64 disassembly/assembly > controller system > removing the engine controller unit (type i) > procedure disassembly/assembly > controller system > removing the engine controller unit (type i) > procedure 5) remove the controller box [1]. 4 screws [2] [1] [2] x4 [2] memo: when the power coo...

  • Page 122

    4 4 4-65 4-65 disassembly/assembly > controller system > removing the engine controller unit (type i) > procedure disassembly/assembly > controller system > removing the engine controller unit (type i) > procedure 2) remove the harness [1] from the 2 harness guide [2]. 6 connectors [3] [1] [2] [3] x...

  • Page 123

    4 4 4-66 4-66 disassembly/assembly > controller system > removing the engine controller unit (type i) > procedure disassembly/assembly > controller system > removing the engine controller unit (type i) > procedure 6) remove the harness [1] and the flat cable [2] from the harness guide [3]. 2 termina...

  • Page 124

    4 4 4-67 4-67 disassembly/assembly > controller system > removing the engine controller unit (type ii) > procedure disassembly/assembly > controller system > removing the engine controller unit (type ii) > procedure 10) while pulling out the flat cable [1] and the harness [2] from the hole of the ho...

  • Page 125

    4 4 4-68 4-68 disassembly/assembly > controller system > removing the engine controller unit (type ii) > procedure disassembly/assembly > controller system > removing the engine controller unit (type ii) > procedure 2) remove the harness [1] from the harness guide [4]. 5 connectors [2] 1 cable clip ...

  • Page 126

    4 4 4-69 4-69 disassembly/assembly > controller system > removing the engine controller unit (type ii) > procedure disassembly/assembly > controller system > removing the engine controller unit (type ii) > procedure 6) remove the 3 mounting screws [1] of the engine controller unit. [1] [1] x3 7) pus...

  • Page 127

    4 4 4-70 4-70 disassembly/assembly > controller system > removing the control panel disassembly/assembly > controller system > removing the control panel removing the control panel 1) open the adf unit + reader unit [1]. [1] 2) release the claw [1], and remove the arm cover [2]. [2] [1] f-4-158 f-4-...

  • Page 128

    4 4 4-71 4-71 disassembly/assembly > controller system > removing the main motor (type i) > procedure disassembly/assembly > controller system > removing the main motor (type i) > procedure 5) remove the control panel [1]. 9 claws [2] 1 flat cable [3] 1 terminal [4] [1] [2] [2] [4] [3] [2] x2 x9 • •...

  • Page 129

    4 4 4-72 4-72 disassembly/assembly > controller system > removing the main motor (type i) > procedure disassembly/assembly > controller system > removing the main motor (type i) > procedure 2) remove the main switch mount [1]. 2 claws [2] [1] [2] x2 3) shift the harness guide [1] to the left. 1 scre...

  • Page 130

    4 4 4-73 4-73 disassembly/assembly > controller system > removing the main motor (type ii) > procedure disassembly/assembly > controller system > removing the main motor (type ii) > procedure 5) remove the main motor [1] together with the harness guide [2]. 3 screws [3] x3 [3] [2] [1] [3] • f-4-168 ...

  • Page 131

    4 4 4-74 4-74 disassembly/assembly > controller system > removing the main motor (type ii) > procedure disassembly/assembly > controller system > removing the main motor (type ii) > procedure 2) shift the harness guide [1] to the left. 1 screw [2] 2 bosses [3] [1] [2] [3] caution: when installing th...

  • Page 132

    4 4 4-75 4-75 disassembly/assembly > controller system > removing the power cooling fan > preparations disassembly/assembly > controller system > removing the power cooling fan > preparations removing the main fan preparations 1) removing the right cover.(refer to page 4-23) procedure 1) remove the ...

  • Page 133

    4 4 4-76 4-76 disassembly/assembly > controller system > removing the power cooling fan > procedure disassembly/assembly > controller system > removing the power cooling fan > procedure procedure 1) remove the fan duct [1]. 1 connector [2] 1 screw [3] 2 claws [4] [1] [2] [3] [4] x2 2) remove the pow...

  • Page 134

    4 4 4-77 4-77 disassembly/assembly > controller system > removing the main drive unit (type i) > procedure disassembly/assembly > controller system > removing the main drive unit (type i) > procedure removing the controller fan (type i) preparations 1) removing the right cover.(refer to page 4-23) 2...

  • Page 135

    4 4 4-78 4-78 disassembly/assembly > controller system > removing the main drive unit (type i) > procedure disassembly/assembly > controller system > removing the main drive unit (type i) > procedure 2) remove the harness [1] from the 2 harness guide [2]. 6 connectors [3] 1 ferrite core [4] [1] [2] ...

  • Page 136

    4 4 4-79 4-79 disassembly/assembly > controller system > removing the main drive unit (type i) > procedure disassembly/assembly > controller system > removing the main drive unit (type i) > procedure caution: when setting the harness back to the harness guide, do not forget to hook ferrite core [1] ...

  • Page 137

    4 4 4-80 4-80 disassembly/assembly > controller system > removing the main drive unit (type i) > procedure disassembly/assembly > controller system > removing the main drive unit (type i) > procedure 9) remove the plate [1], the fan gear [2] and the link arm [3]. 2 screws [4] [1] [2] [3] [4] [4] x2 ...

  • Page 138

    4 4 4-81 4-81 disassembly/assembly > controller system > removing the main drive unit (type ii) > procedure disassembly/assembly > controller system > removing the main drive unit (type ii) > procedure removing the main drive unit (type ii) preparations 1) removing the right cover.(refer to page 4-2...

  • Page 139

    4 4 4-82 4-82 disassembly/assembly > controller system > removing the main drive unit (type ii) > procedure disassembly/assembly > controller system > removing the main drive unit (type ii) > procedure caution: when setting the harness back to the harness guide, do not forget to hook ferrite core [1...

  • Page 140

    4 4 4-83 4-83 disassembly/assembly > controller system > removing the main drive unit (type ii) > procedure disassembly/assembly > controller system > removing the main drive unit (type ii) > procedure 7) remove the plate [1], the fixing gear [2] and the link arm [3]. 2 screws [4] [1] [2] [3] [4] [4...

  • Page 141

    4 4 4-84 4-84 disassembly/assembly > controller system > removing the duplex drive unit (type i) > procedure disassembly/assembly > controller system > removing the duplex drive unit (type i) > procedure removing the duplex drive unit (type i) preparations 1) removing the right cover.(refer to page ...

  • Page 142

    4 4 4-85 4-85 disassembly/assembly > controller system > removing the duplex drive unit (type i) > procedure disassembly/assembly > controller system > removing the duplex drive unit (type i) > procedure 4) remove the harness guide [1]. 2 screws [2] [1] [2] [2] x2 5) remove the harness [1] from the ...

  • Page 143

    4 4 4-86 4-86 disassembly/assembly > controller system > removing the duplex drive unit (type ii) > procedure disassembly/assembly > controller system > removing the duplex drive unit (type ii) > procedure removing the duplex drive unit (type ii) preparations 1) removing the right cover.(refer to pa...

  • Page 144

    4 4 4-87 4-87 disassembly/assembly > controller system > removing the duplex drive unit (type ii) > procedure disassembly/assembly > controller system > removing the duplex drive unit (type ii) > procedure caution: when setting the harness back to the harness guide, do not forget to hook ferrite cor...

  • Page 145

    4 4 4-88 4-88 disassembly/assembly > controller system > removing the manual tray pickup solenoid (type i) > procedure disassembly/assembly > controller system > removing the manual tray pickup solenoid (type i) > procedure removing the manual tray pickup solenoid (type i) preparations 1) removing t...

  • Page 146

    4 4 4-89 4-89 disassembly/assembly > controller system > removing the manual tray pickup solenoid (type ii) > procedure disassembly/assembly > controller system > removing the manual tray pickup solenoid (type ii) > procedure removing the manual tray pickup solenoid (type ii) preparations 1) removin...

  • Page 147

    4 4 4-90 4-90 disassembly/assembly > controller system > removing the cassette pickup solenoid > procedure disassembly/assembly > controller system > removing the cassette pickup solenoid > procedure removing the duplex reverse solenoid preparations 1) removing the right cover.(refer to page 4-23) 2...

  • Page 148

    4 4 4-91 4-91 disassembly/assembly > controller system > removing the speaker (type i) > procedure disassembly/assembly > controller system > removing the speaker (type i) > procedure removing the speaker (type i) preparations 1) removing the left cover.(refer to page 4-19) 2) removing the controlle...

  • Page 149

    4 4 4-92 4-92 disassembly/assembly > controller system > removing the speaker (type ii) > procedure disassembly/assembly > controller system > removing the speaker (type ii) > procedure removing the speaker (type ii) preparations 1) removing the left cover.(refer to page 4-19) 2) removing the contro...

  • Page 150

    4 4 4-93 4-93 disassembly/assembly > laser exposure system > removing the laser scanner unit > procedure disassembly/assembly > laser exposure system > removing the laser scanner unit > procedure laser exposure system location [1] key name service pars no. Remarks reference [1] laser scanner unit rm...

  • Page 151

    4 4 4-94 4-94 disassembly/assembly > laser exposure system > removing the laser scanner unit > procedure disassembly/assembly > laser exposure system > removing the laser scanner unit > procedure caution: do not disassemble the laser scanner unit at a field. It may cause a malfunction. F-4-226.

  • Page 152

    4 4 4-95 4-95 disassembly/assembly > image forming system > removing the transfer roller disassembly/assembly > image forming system > removing the transfer roller image forming system location [1] [2] key name service pars no. Remarks reference [1] transfer roller rm1-6450 - (refer to page 4-95) [2...

  • Page 153

    4 4 4-96 4-96 disassembly/assembly > image forming system > removing the registration unit > procedure disassembly/assembly > image forming system > removing the registration unit > procedure caution : at installation, make sure to hold the shaft [1] of the transfer roller and be careful not to touc...

  • Page 154

    4 4 4-97 4-97 disassembly/assembly > image forming system > removing the registration unit > procedure disassembly/assembly > image forming system > removing the registration unit > procedure 2) remove the guide [1]. 2 claws [2] [2] [1] [2] x2 3) remove the registration unit [1]. 5 screws [2] 1 gear...

  • Page 155

    4 4 4-98 4-98 disassembly/assembly > fixing system > removing the fixing unit > procedure (type i) disassembly/assembly > fixing system > removing the fixing unit > procedure (type i) fixing system location [1] key name service pars no. Remarks reference [1] fixing unit rm1-6405 (120v) (refer to pag...

  • Page 156

    4 4 4-99 4-99 disassembly/assembly > fixing system > removing the fixing unit > procedure (type i) disassembly/assembly > fixing system > removing the fixing unit > procedure (type i) caution: points to note at installation fit the protrusion [2] of the gear (21t) [1] with the cut-off of the gear [3...

  • Page 157

    4 4 4-100 4-100 disassembly/assembly > fixing system > removing the fixing unit > procedure (type i) disassembly/assembly > fixing system > removing the fixing unit > procedure (type i) 5) remove the feed guide [1]. 1 screw [2] [1] [2] 6) remove the fixing unit [1]. 3 connectors [2] 1 terminal [3] 3...

  • Page 158

    4 4 4-101 4-101 disassembly/assembly > fixing system > removing the fixing unit > procedure (type ii) disassembly/assembly > fixing system > removing the fixing unit > procedure (type ii) procedure (type ii) caution: when removing the fixing unit, perform the operation after the fixing unit is surel...

  • Page 159

    4 4 4-102 4-102 disassembly/assembly > fixing system > removing the fixing unit > procedure (type ii) disassembly/assembly > fixing system > removing the fixing unit > procedure (type ii) 3) remove the duplex reverse sensor unit [1]. 1 connector [2] 1 cable clip [3] 1 guide [4] 1 screw [5] [1] [3] [...

  • Page 160

    4 4 4-103 4-103 disassembly/assembly > fixing system > removing the fixing unit > procedure (type ii) disassembly/assembly > fixing system > removing the fixing unit > procedure (type ii) caution: do not disassemble the fixing unit at a field. It may cause a malfunction. F-4-248.

  • Page 161

    4 4 4-104 4-104 disassembly/assembly > paper feed/transport/output system > location disassembly/assembly > paper feed/transport/output system > location paper feed/transport/output system location [1] [2] [3] [4] [5] key name service pars no. Remarks reference [1] multi-purpose pickup roller rl1-21...

  • Page 162

    4 4 4-105 4-105 disassembly/assembly > paper feed/transport/output system > removing the duplex feed unit > procedure disassembly/assembly > paper feed/transport/output system > removing the duplex feed unit > procedure caution: during reassembly, 2 raise lever [1] of duplex transport unit and attac...

  • Page 163

    4 4 4-106 4-106 disassembly/assembly > paper feed/transport/output system > removing the duplex feed unit > procedure disassembly/assembly > paper feed/transport/output system > removing the duplex feed unit > procedure caution : procedure at installation 1) fit the 2 upper claw [2] of the rear cove...

  • Page 164

    4 4 4-107 4-107 disassembly/assembly > paper feed/transport/output system > removing the cassette pickup roller disassembly/assembly > paper feed/transport/output system > removing the cassette pickup roller 3) remove the cassette pickup roller unit [1]. [1] 4) remove the 2 rubber roller [1] on both...

  • Page 165

    4 4 4-108 4-108 disassembly/assembly > paper feed/transport/output system > removing the multi-purpose pickup roller disassembly/assembly > paper feed/transport/output system > removing the multi-purpose pickup roller removing the multi-purpose pickup roller caution: do not touch the surface of the ...

  • Page 166

    4 4 4-109 4-109 disassembly/assembly > paper feed/transport/output system > removing the multi-purpose separation pad disassembly/assembly > paper feed/transport/output system > removing the multi-purpose separation pad 3) open the front cover [1] and remove the multi-purpose separation pad [2]. [1]...

  • Page 167

    5 5 adjustment adjustment scanning system adjustment electrical adjustment ■ ■.

  • Page 168

    5 5 5-2 5-2 adjustment > scanning system adjustment > procedure after replacing the adf unit adjustment > scanning system adjustment > procedure after replacing the adf unit scanning system adjustment procedure after replacing the reader scanner unit (the contact sensor) after replacing the contact ...

  • Page 169

    5 5 5-3 5-3 adjustment > electrical adjustment > procedure after replacing the main controller board adjustment > electrical adjustment > procedure after replacing the main controller board 10) on the screen of the control panel, “act” (adjusting) and “ok/ng” (adjustment result) are displayed. When ...

  • Page 170

    6 6 trouble shooting trouble shooting test print trouble shooting items version up ■ ■ ■.

  • Page 171

    6 6 6-2 6-2 trouble shooting > test print > test pages > controller test print trouble shooting > test print > test pages > controller test print test print test pages printing test pages helps determine if the printer is functioning. Caution: there are two types of test pages: engine-test page and ...

  • Page 172

    6 6 6-3 6-3 trouble shooting > trouble shooting items > image defects > dark print trouble shooting > trouble shooting items > image defects > dark print trouble shooting items image defects light print image is light in entire page cause solution 1) print density is not adjusted properly adjust the...

  • Page 173

    6 6 6-4 6-4 trouble shooting > trouble shooting items > image defects > white spots trouble shooting > trouble shooting items > image defects > white spots completely blank no image prints cause solution 1) the laser shutter open/close projection part of the cartridge is damaged replace the cartridg...

  • Page 174

    6 6 6-5 6-5 trouble shooting > trouble shooting items > image defects > horizontal lines trouble shooting > trouble shooting items > image defects > horizontal lines dirt on back the back of page is dirty cause solution 1) the print media is dirty replace the print media to new one. Advice the custo...

  • Page 175

    6 6 6-6 6-6 trouble shooting > trouble shooting items > image defects > vertical white lines trouble shooting > trouble shooting items > image defects > vertical white lines dirt on front the front of page is dirty. Cause solution 1) the print media is dirty replace the print media to new one. Advic...

  • Page 176

    6 6 6-7 6-7 trouble shooting > trouble shooting items > image defects > loose toner trouble shooting > trouble shooting items > image defects > loose toner cause solution 3) foreign substance adheres to the laser beam window of the printer or cartridge remove foreign substance from the laser beam wi...

  • Page 177

    6 6 6-8 6-8 trouble shooting > trouble shooting items > adjustment of fixing system > nip-width specifications trouble shooting > trouble shooting items > adjustment of fixing system > nip-width specifications misformed image image is misformed cause solution 1) poor contact exists to the connectors...

  • Page 178

    6 6 6-9 6-9 trouble shooting > version up > preparation > necessary system environment trouble shooting > version up > preparation > necessary system environment version up overview overview of upgrading upgrading is performed by downloading firmware from a personal computer (hereinafter called pc) ...

  • Page 179

    6 6 6-10 6-10 trouble shooting > version up > downloading the system software > downloading the system trouble shooting > version up > downloading the system software > downloading the system before downloading the system software 1) start up the pc. 2) connect the host machine and the pc with a usb...

  • Page 180

    6 6 6-11 6-11 trouble shooting > version up > downloading the system software > downloading the system trouble shooting > version up > downloading the system software > downloading the system 3) click the "next" button. 4) select the usb connection device, and click the "next" button. F-6-20 f-6-20 ...

  • Page 181

    6 6 6-12 6-12 trouble shooting > version up > downloading the system software > downloading the system trouble shooting > version up > downloading the system software > downloading the system 7) when downloading is completed, click the "ok" button. The host machine automatically restarts up. 8) perf...

  • Page 182

    7 7 error codes error codes error code fax error code ■ ■.

  • Page 183

    7 7 7-2 7-2 error codes > error code error codes > error code error code display code detail code main cause/symptom countermeasure e000 0 startup error the temperature detected by the main or sub thermistor does not rise to the specified value during startup control. - check the fixing film connect...

  • Page 184

    7 7 7-3 7-3 error codes > error code error codes > error code display code detail code main cause/symptom countermeasure e808 0 fixing drive circuit failure - the heater does not turn on. - a fixing drive motor failure was detected. - check the connector of the fixing film unit. - replace the fixing...

  • Page 185

    7 7 7-4 7-4 error codes > fax error code > user error code > user error code error codes > fax error code > user error code > user error code fax error code outline error code outline an error code is used to indicate a fault in a machine, and is indicated in the machine's lcd or reports, showing th...

  • Page 186

    7 7 7-5 7-5 error codes > fax error code > service error code > service error code error codes > fax error code > service error code > service error code service error code service error code no. Tx/rx description ##0100 [tx] at time of transmission, the procedural signal has been transmitted more t...

  • Page 187

    7 7 7-6 7-6 error codes > fax error code > service error code > service error code error codes > fax error code > service error code > service error code no. Tx/rx description ##0768 [tx] at time of ecm transmission, the procedural signal has been transmitted more than specified after transmission o...

  • Page 188

    8 8 service mode service mode outline default settings service soft switch settings (sssw) menu switch settings (menu) numeric parameter settings (numeric param.) scanner function settings (scanner) printer function settings (printer) ■ ■ ■ ■ ■ ■ ■ setting of system functions (system) counter indica...

  • Page 189

    8 8 8-2 8-2 service mode > outline > outline of service mode service mode > outline > outline of service mode outline outline of service mode service mode contains the following service data items. Each service data can be viewed or modified using the menu items displayed on the screen. #sssw use it...

  • Page 190

    8 8 8-3 8-3 service mode > default settings > service mode menus service mode > default settings > service mode menus using the mode #sssw # n u m e r i c pa ra m . # n u m e r i c pa ra m . 2) selecting a bit switch select the bit using the [+]key / [-]key 3) press the ok key 5) registering/setting...

  • Page 191

    8 8 8-4 8-4 service mode > default settings > service mode menus service mode > default settings > service mode menus #menu no. Initial setting range of setting function 01: - 04: not used 05: 0 on/off nl equalizer setting 06: 0 0: dial line monitor setting 1: serviceman [1] 2: serviceman [2] 3: off...

  • Page 192

    8 8 8-5 8-5 service mode > default settings > service mode menus service mode > default settings > service mode menus #special do not change. #ncu do not change. #fax not used. #scan no. Initial setting range setting explanation #scan sw sw1 - sw50 not used #scan numeric 001: - 030: not used 031: 0 ...

  • Page 193

    8 8 8-6 8-6 service mode > default settings > service mode menus service mode > default settings > service mode menus #counter item function total total counter pick_up pickup-related counter feeder feeder counter jam jam-related counter misc not used #report setting function #report sw not used #re...

  • Page 194

    8 8 8-7 8-7 service mode > service soft switch settings (sssw) > sssw-sw03 > detailed discussions of bit 7 service mode > service soft switch settings (sssw) > sssw-sw03 > detailed discussions of bit 7 service soft switch settings (sssw) outline bit switch composition the items registered and set by...

  • Page 195

    8 8 8-8 8-8 service mode > service soft switch settings (sssw) > sssw-sw04 > detailed discussions of bit 7 service mode > service soft switch settings (sssw) > sssw-sw04 > detailed discussions of bit 7 sssw-sw04 list of functions bit function 1 0 0 not used - - 1 not used - - 2 the number of final f...

  • Page 196

    8 8 8-9 8-9 service mode > service soft switch settings (sssw) > sssw-sw12 > list of functions service mode > service soft switch settings (sssw) > sssw-sw12 > list of functions sssw-sw05 list of functions bit function 1 0 0 not used - - 1 conversion from mm to inch (text mode) convert do not conver...

  • Page 197

    8 8 8-10 8-10 service mode > service soft switch settings (sssw) > sssw-sw14 > detailed discussions of bit 4 service mode > service soft switch settings (sssw) > sssw-sw14 > detailed discussions of bit 4 sssw-sw13 list of functions bit function 1 0 0 not used - - 1 not used - - 2 convert "inch" into...

  • Page 198

    8 8 8-11 8-11 service mode > service soft switch settings (sssw) > sssw-sw25 > detailed discussions of bit 2 service mode > service soft switch settings (sssw) > sssw-sw25 > detailed discussions of bit 2 sssw-sw18 list of functions bit function 1 0 0 detection of carrier disconnection between the dc...

  • Page 199

    8 8 8-12 8-12 service mode > service soft switch settings (sssw) > sssw-sw30 > detailed discussions of bit 5 service mode > service soft switch settings (sssw) > sssw-sw30 > detailed discussions of bit 5 sssw-sw28 list of functions bit function 1 0 0 caller v.8 protocol no yes 1 called party v.8 pro...

  • Page 200

    8 8 8-13 8-13 service mode > menu switch settings (menu) > service mode > menu switch settings (menu) > menu switch settings (menu) menu switch composition no. Function range of settings 005 nl equalizer 1: on, 0: off 006 telephone line monitor 0:dial, 1:serviceman1, 2:serviceman2, 3:off 007 transmi...

  • Page 201

    8 8 8-14 8-14 service mode > numeric parameter settings (numeric param.) > service mode > numeric parameter settings (numeric param.) > numeric parameter settings (numeric param.) numerical parameter composition no. Item range of settings 002 rtn transmission condition(1) 1% to 99% 003 rtn transmiss...

  • Page 202

    8 8 8-15 8-15 service mode > numeric parameter settings (numeric param.) > service mode > numeric parameter settings (numeric param.) > use it to set the length of the pause automatically entered between id code and telephone number of the other party when the ncc (new common carrier) line is used f...

  • Page 203

    8 8 8-16 8-16 service mode > numeric parameter settings (numeric param.) > service mode > numeric parameter settings (numeric param.) > detection time> sets the signal detection time for the answering machine connection function operation. When the answering machine connection function is operating,...

  • Page 204

    8 8 8-17 8-17 service mode > numeric parameter settings (numeric param.) > service mode > numeric parameter settings (numeric param.) > memo: to make a change so that b4 papers (for print) will be counted as large-size, use service mode: make the following selections, and change bit 0 to '1': #sssw>...

  • Page 205

    8 8 8-18 8-18 service mode > numeric parameter settings (numeric param.) > service mode > numeric parameter settings (numeric param.) > serial no. On counter check screen counter type print system bk 1-sided l bk 1-sided s bk 2-sided l bk 2-sided s local copy pdl print f ax print report print local ...

  • Page 206

    8 8 8-19 8-19 service mode > scanner function settings (scanner) > service mode > scanner function settings (scanner) > serial no. On counter check screen counter type scan system bk 1-sided l bk 1-sided s bk 2-sided l bk 2-sided s t otal scan e-mail scan fileshare dbscan e-mail fileshare db scan fi...

  • Page 207

    8 8 8-20 8-20 service mode > printer function settings (printer) > numeric parameter settings (numeric param.) > service mode > printer function settings (printer) > numeric parameter settings (numeric param.) > though no market adjustment work needs to be carried out, enter factory defaults at imag...

  • Page 208

    8 8 8-21 8-21 service mode > setting of system functions (system) > bit switch settings service mode > setting of system functions (system) > bit switch settings adjust the left-end registration margin of paper picked from a duplex unit. The larger the adjustment value, the wider the left-end margin...

  • Page 209

    8 8 8-22 8-22 service mode > report output (report) > report output service mode > report output (report) > report output counter indication (counter) counters this copier is furnished with a maintenance/supplies counter set (drbl-1), which can be used to gain rough measures of when to replace suppl...

  • Page 210

    8 8 8-23 8-23 service mode > report output (report) > system dump list service mode > report output (report) > system dump list system data list use it to check the settings associated with the service soft switch and service parameters. #sssw sw01 ----- 00000000 sw02 ----- 10000000 sw03 ----- 00000...

  • Page 211

    8 8 8-24 8-24 service mode > report output (report) > counter list service mode > report output (report) > counter list indication sample ##280 1 7 3 0 0 ##280 number of errors ##281 number of errors ##282 number of errors it provides error information on the 3 most recent communications. *1 *2 *8 *...

  • Page 212

    8 8 8-25 8-25 service mode > report output (report) > spec list service mode > report output (report) > spec list spec list ***************************** *** spec report *** ***************************** 07/12/2005 13:07 fax 001 type lbp speed total memory main option boot econt opt-cas 1 opt-cas 2 ...

  • Page 213

    8 8 8-26 8-26 service mode > test mode (test) > overview > outline service mode > test mode (test) > overview > outline data initialization mode (clear) clear group item explanation tel & user data clears all user-registered and -set areas of telephone registration data and user data. (telephone reg...

  • Page 214

    8 8 8-27 8-27 service mode > test mode (test) > overview > outline service mode > test mode (test) > overview > outline test mode menu list test mode menu list to invoke test mode, follow these steps: 1) enter service mode. Press the operation panel additional functions key, 2 key, 8 key and additio...

  • Page 215

    8 8 8-28 8-28 service mode > test mode (test) > dram test > d-ram test service mode > test mode (test) > dram test > d-ram test numerals enclosed in parentheses denote a numeric keypad key to be pressed each. Group subgroup item 1 item 2 item 3 explanation (6) function test [1] - [9] (1) function te...

  • Page 216

    8 8 8-29 8-29 service mode > test mode (test) > print test > print test ((3) print test) service mode > test mode (test) > print test > print test ((3) print test) scan test scan test ((2) scan test) scan test ((2) scan test) press the numeric keypad key 2 on the test mode menu to select the scan te...

  • Page 217

    8 8 8-30 8-30 service mode > test mode (test) > modem test > modem test ((4) modem test) service mode > test mode (test) > modem test > modem test ((4) modem test) modem test modem test ((4) modem test) modem test((4) modem test) these tests test modem and ncu transmission and reception. The modem t...

  • Page 218

    8 8 8-31 8-31 service mode > test mode (test) > modem test > modem test ((4) modem test) service mode > test mode (test) > modem test > modem test ((4) modem test) memo: the frequency and the output level of individual frequencies are in keeping with the output level set in service mode. G3 signal t...

  • Page 219

    8 8 8-32 8-32 service mode > test mode (test) > faculty test > function test service mode > test mode (test) > faculty test > function test left/right arrow key transmission speed 2400bps 4800bps 7200bps 9600bps 12000bps 14400bps 16800bps 19200bps 21600bps > 24000bps 26400bps 28800bps 31200bps 33600...

  • Page 220

    8 8 8-33 8-33 service mode > test mode (test) > faculty test > function test service mode > test mode (test) > faculty test > function test adf feed test (adf feed test) adf operation verification mode. Press numeric keypad key 4 on the function test menu to select the adf feed test. Place a documen...

  • Page 221

    8 8 8-34 8-34 service mode > test mode (test) > faculty test > function test service mode > test mode (test) > faculty test > function test the flow of operation panel testing is shown below. Press the start key all h characters are displayed all black dots are displayed all led dots are displayed a...

  • Page 222

    8 8 8-35 8-35 service mode > test mode (test) > cleaning mode > roller cleaning mode ((0) roller clean) service mode > test mode (test) > cleaning mode > roller cleaning mode ((0) roller clean) cleaning mode roller cleaning mode ((0) roller clean) roller cleaning mode ((0) roller clean) press numeri...

  • Page 223

    I i appendex appendex service tools solvents and oil list general timing chart general circuit diagram ■ ■ ■ ■ appendex.

  • Page 224

    Ii ii appendex > solvents and oil list appendex > solvents and oil list service tools the table below lists the standard tools required in service works for this product. No. Name of tool tool no. Use/remarks 1 2 3 4 5 tool bag jumper wire gauge spring scale phillips screwdriver tkn-0001 tkn-0069 ck...

  • Page 225

    Iii iii appendex > general timing chart > general timing chart appendex > general timing chart > general timing chart general timing chart general timing chart timing chart two consecutive prints on ltr paper cassette pickup solenoid (sl201) main fan (fm201) transfer charging bias fixing heater (h20...

  • Page 226

    Iv iv appendex > general circuit diagram > general circuit diagram (type i) appendex > general circuit diagram > general circuit diagram (type i) general circuit diagram general circuit diagram (type i) 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 f e d c b a f e d c b a p.1 tp m tp sl sl m sl 30 30 m ...

  • Page 227

    V v appendex > general circuit diagram > general circuit diagram (type ii) appendex > general circuit diagram > general circuit diagram (type ii) general circuit diagram (type ii) 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 f e d c b a f e d c b a p.1 tp m tp sl sl m m sl m 15 15 sl 30 30 14 8 8 14 co...