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DAELIM BONITA - CATALOG Owner's Manual

Summary of BONITA - CATALOG

  • Page 1

    Om61-0810-01e head office(factory) #58, sung san-dong, chang won, kyungnam, korea tel: (82-55) 239-7000 / fax: (82-2) 467-9997 owner s manual.

  • Page 2: Important Notice

    Welcome thank you for purchasing an daelim vehicle. We hope you enjoy safe riding. Operator and passenger this motorcycle is designed to carry the operator and one passenger. Attempting to change the pre-set maximum speed may cause danger and will void the daelim warranty. On-road use this motorcycl...

  • Page 3: Contents

    Specification operation instruction safety precautions prior to starting vehicle for safe driving operation correct attire modification attachment muffler parts location meter reading and usage meter warning and indicator lamps switch operation main switch start button headlight winker switch horn b...

  • Page 4

    Maintenance maintenance schedule maintenance precautions the adjustment of free play of rear brake lever checking the rear brake shoe brake hose, pipe leakage, damage, assembly state front brake pad wear replenishing engine oil transmission oil inspection tire pressure inspection battery inspection ...

  • Page 5: Specification

    3 specification length×width×height(mm) wheel base(mm) ground clearance(mm) seat height(mm) dry weight(kgf) passenger engine type piston displacement(cc) bore and stroke(mm) starting system transmission type 1,795×730×1,075 1,225 105 745 76 2 air- cooled 2 cycle 49.5 40.0×39.4 start motor / kick sta...

  • Page 6: Operation Instruction

    This manual describes matters pertaining to correct operation, safe operation and simple maintenance of the vehicle you purchased. To ensure more comfortable and safer operation, make sure to read this manual carefully prior to operation. ● the photographs and drawings shown in this manual may diffe...

  • Page 7

    ● do not operate this vehicle with more than 2 persons ● this vehicle is designed to carry an operator and one passenger. ● performing daily inspection. ● putting on protective gears. (helmet, glove, goggles, etc.) ● bring the driver’s licence. ● determinating the path to the desired destination. ● ...

  • Page 8

    6 operation ● gasoline is extremely flammable. Avoid fire in the work place, also paying particular attention to spark. Furthermore the evaporated(gasified) gasoline is highly explosive. ● make sure to stop engine and stay away from fire when fueling. ● operators should naturally fix bodies to keep ...

  • Page 9

    7 ● be sure to wear helmet and gloves at all time for seafty. ● wear shirts or jackets with tight in the wheel driving. Otherwise it can be caught in the wheel to cause serious damage by overturn of vehicle. ● many automobile/motorcycle accidents happen because the automobile driver does not “look” ...

  • Page 10

    8 ● except designated attachment by daelim motor co., ltd., don't attach any extra lighting device, because it may cause an early discharging of battery. ● carefully inspect the accessory to make sure it does not obscure any lights, reduce ground clearance and banking angle, or limit suspension trav...

  • Page 11

    9 parts location headlight dimmer switch horn button fuel gauge hazard switch odometer speedometer rear brake lever rear view mirror winker switch starter button high beam indicator oil warning indicator direction indicator lamp hazard warning lamp head light switch front brake lever.

  • Page 12

    10 parts location fuel filler rear winker rear mud gauard muffler battery cover main stand rear tire rear wheel seat back holder rear view mirror front brake lever speedo meter front winker front fender front wheel front tire.

  • Page 13

    11 parts location headlight front cushion side stand main stand brake disk brake caliper seat rear brake lever rear winker tail light air cleaner.

  • Page 14

    12 indicates driving speed. Keep the law speed limits to ensure safe operation. Indicates total distance in kilometers travelled by the vehicle. The fuel meter indicates the gasoline level inside the fuel tank. Gasoline should be put in the fuel tank as soon as possible if the needle is resting in t...

  • Page 15

    13 the engine will start when the main switch is on, the brake is pressed and the start button is pushed. Main switch switch operation main switch 1. On.... Starts engine. Key can not be pulled out. 2. Off....Stops engine. Key can be placed in or taken out of the main switch. 3. Lock....Locks handle...

  • Page 16

    14 put main switch key in “on” position and turn on headlight switch. High beam or low beam can be operated by the use of dimmer switch. High beam ...... Used when needing extra light. Low beam ...... Used when other vehicles are present, in the city, etc. If this switch is turned on when the main s...

  • Page 17

    15 horn button hazard switch horn button the horn will sound if the horn button is pressed when the main switch is in an on position. The winker and the winker indicaor lamp will operae at the same time. When the hazard switch is pressed. To lock the steering, turn the handlebars all the way to the ...

  • Page 18

    16 ● for ease in carrying bags and similar items, they should be hung from the bag holder which is fitted for this purpose. ● this vehicle is equipped with an anti- theft device. ● the anti-theft device switch is located under the seat, next to the oil tank cap. When the anti-theft device switch is ...

  • Page 19

    17 ● make sure to check the oil, gasoline, etc., before starting the engine. ● please ensure that the main stand is in a down position when starting the engine. ● drive with care for both safety reasons and longer vehicle life. ● for 1 month (or 1,000km) after pur- chasing the vehicle, drive moderat...

  • Page 20

    Caution ● do not keep the statter button pressed for more than 5 seconds at a time. Release the starter button for approximately 10 seconds before pressing it again. ● keep holding rear brake until start. ● exhaust has contains harmful subs- tance such as carbon monoxide. Start engine in well-ventil...

  • Page 21

    19 fold the main stand. ● push the vehicle forward to fold the main stand and make sure that the brake lever does not become released during this operation. Get on the vehicle. ● mounting should be done from the left side, and you should sit squarely on the seat. Leave either one foot or both feet p...

  • Page 22

    20 ● before entering traffic, use the correct turn signal to foreward other drivers of your intentions. Of the throttle grip.> ● if the throttle grip is rotated........ The speed of the vehicle increases. Please rotate the throttle grip slowly. When climbing a hill, the throttle grip need to be rota...

  • Page 23

    21 suddenly applied and the handle bars should never be suddenly turned.> ● sudden braking or turning can cause the vehicle to slide and tip over. ● it is especially dangerous to perform sudden braking on wet roads or in rainy weather as the tires can lose traction and slip easily. Taken during rain...

  • Page 24

    22 after the vehicle has come to a complete stop. ● return the winker switch to the center position and turn the main switch to off. This will turn the engine off. Dismount on the left side and lower the main stand on a flat surface. ● be sure to park in an area that is free of traffic. Also, the ve...

  • Page 25

    23 self inspect the vehicle and have regular maintenance inspections for increased safety and the prevention of accidents. Regular maintenance inspections should be performed even if the vehicle has not been used for a long period of time. Self inspections before operation should be performed on a d...

  • Page 26

    24 lightly squeeze the brake levers until tension is felt to check for an appropriate amount of free play. No free play in the brake levers or overly loose brake levers are indication of a problem in the brake system. Brake lever free play: 10~20mm this is checked by placing the vehicle on its main ...

  • Page 27

    25 check tire tread and sides for cracks and damage. Check tire tread for signs of abnormal wear. Check tire tread and sides for nails, rocks, etc. That might have become wedged in the tire. ●check the wear indicator (wear limit marking) to see if there is an insufficient amount of tread remaining. ...

  • Page 28

    26 check gasoline to see if there is a sufficient amount of gasoline to reach your destination. ● place the main switch to “on” position. ● if the fuel meter needle indicates e mark (red portion), fill fuel tank with gasoline as soon as possible. Reserve fuel capacity : 1.0 ℓ ● open the key cover on...

  • Page 29

    27 if the oil is low, the oil warning indicator will turn on. Turn the main switch to on in order to check whether the oil warning indicator switches on. If it does, put oil in the oil tank. Turn a main switch “on”. Check the lights for proper operation by operating the switch and also a lens for da...

  • Page 30

    Bulb replacement method caution ● care is to be taken to avoid leaving fingerprints on a headlight bulb. Failing to observe this may cause early damage of the headlight bulb resulted from concentration of heat. ● be sure to wear clean gloves when replacing a bulb. If touched to it with bare hands, c...

  • Page 31

    29 perform the self inspections before operation at each scheduled maintenance period. I : inspect and, clean, adjust, lubricate or replace if necessary r: replace l: lubricate c: clean maintenance schedule i i i i i i i r i i i i i i i i i c,i c,i c,i c,i i i i i c c i i i i i i i i r i i i i i r f...

  • Page 32

    30 item ★ ★ ★ ★★ ★ ★ ★★ ★★ ★★ ★★ ★★ frequency odometer reading(note 1) remark notes : (1) at higher odometer readings(16,000km), repeat at the frequency interval established here. (2) service more frequently when riding in unusually wet or dusty areas. (3) replace every 2 years, or at indicated odom...

  • Page 33

    31 the following is an explanation of correct inspection methods, cleaning and parts replacing. Please always refer to this section when wanting to inspect or repair your vehicle. Adjust the free play with the adjuster on the brake qrm. By turning the adjuster in order to adjust. After adjustment, g...

  • Page 34

    32 fluid> ● check that the fluid level is above the lower level mark with the motor- cycle in an upright position. ● brake fluid must be added to the reservoir whenever the fluid level begins to reach the lower level mark. 1. Remove the screws. 2. Clean dust and other foreign materials around reserv...

  • Page 35

    33 visually check for fluid leaks or damage and, using a spanner, check joints and clamps for clearance. Also, check hose and pipe protective parts to see if they contact other parts when turning the handle bars or due to vibration when driving. (bent, distorted, tear) brake pad wear depends upon th...

  • Page 36

    34 1. Erect main stand and place motorcycle in upright position on level ground. 2. Open the seat. 3. Turn the oil cap counterclockwise, and remove it. 4. Fill the oil tank to the fill level. 5. Turn the oil cap clockwise, and install it. 6. Close the seat. Check to see if the seat lock has latched....

  • Page 37

    Recommended oil : sae80w-90 oil capacity : 0.1 l check to see it transmission oil leaks out of the transmission case. Check the tire pressure using a tire gauge. Check tire pressure when the tires are cool. 35 caution ● when draining the oil, make sure that all of the oil is removed. ● the engine ca...

  • Page 38

    36 when removing the pillion seat and open the battery box cover, you can find the battery. If the battery terminal is polluted or in-rust, separate battery and clean it. ● battery terminal in rust with white powder should be cleaned with warm water. ● in case of serious rust of battery terminal, di...

  • Page 39

    37 turn off the main switch to see if the fuse is severed. If the fuse is severed, exchange the fuse into a fuse with same capacity.(7a) ● fuse is installed in fuse box around the battery. ● to change a fuse, first take off fuse cover. Then, remove the disconnected fuse, and insert the reserved fuse...

  • Page 40

    38 ① loosen the 6 washer screws and 1 flange bolt, and remove the tube clip and air cleaner case cover. ② inspect the air cleaner element. ③ if the air cleaner element is excessively dirt or damaged, replace it with a new one. A rubber boots is assembled on the cable to protect the inner cable. Make...

  • Page 41

    If electrode is stained or clearance is not right, satisfactory spark is not produced. Clean and make adjustment. ● remove the spark plug cap. ● clean around the plug. ● using a plug wrench, remove the plug. ● clean plug with plug cleaner. ● check electrode for wear and corrosion. If the ends become...

  • Page 42

    Side stand inspection 40 during cold season or when frequent short-distance traveling, the starting may be poor and even the engine will be off. This may be prevented by use of spark plug. The spark plug of this vehicle is equipped as standard when delivery. However, the starting will be poor if the...

  • Page 43

    41 ● make sure to stop the engine prior to car washing. ● be careful not to allow water to enter the muffler during the washing.Water inside the muffler may cause an improper engine starting or rust occurrence. ● do not let water get inside the braking system during the washing, as water inside the ...

  • Page 44

    42 ● the frame number is stamped on the front central part of the frame. ● the engine number is stamped on the lower part of the left crankcase. ● the frame and engine numbers will be used as the basis of recovering the vehicle when is stolen. ● record the frame and engine numbers along with the veh...

  • Page 45

    43 the appropriate driving position is most important thing to driving safely. ① eyes : - look at the front direction widely. ② shoulders : - relieve the tension. ③ arms : - relieve the tension and bend arms to inside and let them act as the spring. ④ hands : - grip the handle the position away from...

  • Page 46

    44 ● secure the safe distance. ● drive protectively. ● do not obstruct the traffic. ● do not drive on the pedestrian way or walkway. ● drive on the left driveway when passing away. ● make sure that you can apply the brake anytime. ● always apply the brake when stopping temporarily. ● do not drive ex...

  • Page 47

    45 prior to starting always look around to avoid accident. ① get on the vehicle after pulling back the stand. ② start driving slowly after turning on the winker and releasing the brake while ensuring the safety around the vehicle. Starting caution ● return the side stand to its original position. Ke...

  • Page 48: Turning Method

    46 the basic principle of turn is balancing using the centrifugal force which makes vehicle go outside and the gravity which makes vehicle fall inside. The centrifugal force increases in inverse portion to the radius of a curve and in portion to the square speed. Decelerate prior to entering the cur...

  • Page 49

    47 the basic principle of turn is balancing using combined force of the centrifugal force and the gravity. All 3 positions require straightening the head and keeping the eyes horizontally. This is a turning position with motorcycle and driver in a line. This position is the most natural and exact, s...

  • Page 50

    48 this is a turning position with motorcycle leaned inside more than driver, which is opposite to the lean-in position. With this position, quick turn is well performed and driver can obtain wide front visual field adequate to drive on the rained or slippy road because it has best road holding. How...

  • Page 51

    49 do not drive inside of large truck's turn circle. Dead angle zone is the sight range which cannot be identified by driver and increases in proportion to the width of the vehicle. It is distance between path of the front and rear wheel and increases in proportion to the length of the vehicle. Prec...

  • Page 52: Braking Method

    50 ● vehicle is braked using friction between road surface and tires. ● braking distance increases 1.5 times on wet road and 3 times on icy road because friction force of road surface is decreased. Due to the inertia, vehicle does not stop immediately after applying the brake. Basic principle of bra...

  • Page 53

    51 ● turn the throttle grip to its original position and decelerate using the engine brake. ● erect the vehicle straight. ● brake using both front and rear brakes. ·vehicle speed : 50 km/h learn the proper braking method to prevent accident. Impact increases in proportion to the speed and weight. Th...

  • Page 54: Wiring Diagram

    52 wiring diagram.

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    53 memo :.

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    64 memo :.

  • Page 67

    2008. 10 printed 2008. 10 publication no copy.

  • Page 68: Owner S Manual

    Om61-0810-01e head office(factory) #58, sung san-dong, chang won, kyungnam, korea tel: (82-55) 239-7000 / fax: (82-2) 467-9997 owner s manual.